It is difficult to recover chrysocolla from sulfidation flotation which is closely related to the mineral surface composition.In this study,the effects of fluoride roasting on the surface composition of chrysocolla we...It is difficult to recover chrysocolla from sulfidation flotation which is closely related to the mineral surface composition.In this study,the effects of fluoride roasting on the surface composition of chrysocolla were investigated,its impact on sulfidation flotation was explored,and the mechanisms involved in both fluoride roasting and sulfidation flotation were discussed.With CaF_(2)as the roasting reagent,Na_(2)S·9H_(2)O as the sulfidation reagent,and sodium butyl xanthate(NaBX)as the collector,the results of the flotation experiments showed that fluoride roasting improved the floatability of chrysocolla,and the recovery rate increased from 16.87%to 82.74%.X-ray diffraction analysis revealed that after fluoride roasting,approximately all the Cu on the chrysocolla surface was exposed in the form of CuO,which could provide a basis for subsequent sulfidation flotation.The microscopy and elemental analyses revealed that large quantities of"pagoda-like"grains were observed on the sulfidation surface of the fluoride-roasted chrysocolla,indicating high crystallinity particles of copper sulfide.This suggests that the effect of sulfide formation on the chrysocolla surface was more pronounced.X-ray photoelectron spectroscopy revealed that fluoride roasting increased the relative contents of sulfur and copper on the surface and that both the Cu~+and polysulfide fractions on the surface of the minerals increased.This enhances the effect of sulfidation,which is conducive to flotation recovery.Therefore,fluoride roasting improved the effect of copper species transformation and sulfidation on the surface of chysocolla,promoted the adsorption of collectors,and improved the recovery of chrysocolla from sulfidation flotation.展开更多
Copper and cobalt were recovered from SICOMINES mining waste rock in the Democratic Republic of Congo.The process mineralogy of the samples was analyzed using scanning electron microscopy and energy dispersive spectro...Copper and cobalt were recovered from SICOMINES mining waste rock in the Democratic Republic of Congo.The process mineralogy of the samples was analyzed using scanning electron microscopy and energy dispersive spectroscopy.The results showed that copper minerals exhibited various forms and uneven particle sizes,while cobalt existed in the form of highly dispersed asbolane,and large amounts of easily slimed gangue minerals were filled in the samples,making it difficult to separate copper and cobalt minerals.The particle size range plays a decisive role in selecting the separation method for the copper−cobalt ore.Gravity separation was suitable for particles ranging from 43 to 246μm,while flotation was more effective for particles below 43μm.After ore grinding and particle size classification,applying a combined gravity separation(shaking table)−flotation method yielded concentrated minerals with a copper recovery of 72.83%and a cobalt recovery of 31.13%.展开更多
The Sarcheshmeh copper flotation circuit is producing 5× 10^4 t copper concentrate per month with an averaging grade of 28% Cu in rougher, cleaner and recleaner stages. In recent years, with the increase in the o...The Sarcheshmeh copper flotation circuit is producing 5× 10^4 t copper concentrate per month with an averaging grade of 28% Cu in rougher, cleaner and recleaner stages. In recent years, with the increase in the open pit depth, the content of aluminosilicate minerals increased in plant feed and subsequently in flotation concentrate. It can motivate some problems, such as unwanted consumption of reagents, decreasing of the copper concentrate grade, increasing of Al2O3 and SiO2 in the copper concentrate, and needing a higher temperature in the smelting process. The evaluation of the composite samples related to the most critical working period of the plant shows that quartz, illite, biotite, chlorite, orthoclase, albeit, muscovite, and kaolinite are the major Al2O3 and SiO2 beating minerals that accompany chalcopyrite, chalcocite, and covellite minerals in the plant feed. The severe alteration to clay minerals was a general rule in all thin sections that were prepared from the plant feed. Sieve analysis of the flotation concentrate shows that Al2O3 and SiO2 bearing minerals in the flotation concentrate can be decreased by promoting the size reduction from 53 to 38 μm. Interlocking of the Al2O3 and SiO2 bearing minerals with chalcopyrite and chalcocite is the occurrence mechanism of silicate and aluminosilicate minerals in the flotation concentrate. The dispersed form of interlocking is predominant.展开更多
The effect of sodium butyl xanthate (NaBX) and dodecylamine (DDA) as combined collector on the sulphidizing flotation of copper oxide was investigated by flotation test, fluorescent pyrene probe, zeta potential, and i...The effect of sodium butyl xanthate (NaBX) and dodecylamine (DDA) as combined collector on the sulphidizing flotation of copper oxide was investigated by flotation test, fluorescent pyrene probe, zeta potential, and infrared spectroscopy analyses. The micro-flotation results show that combined use of NaBX+DDA yields better effect than using NaBX at pH 7-11 only, and the optimal molar ratio of NaBX to DDA is 2: 1. The actual ores flotation shows that when the dosage of NaBX+DDA is (100+54) g/t, the copper concentrate grade and recovery are 15.93% and 76.73%, respectively. The fluorescent pyrene probe test demonstrates that the NaBX+DDA can reduce the micelle concentration in the pulp. The zeta potential and the infrared spectroscopy analyses indicate that chemical adsorption, hydrogen-bonding and electrostatic interaction can help to adsorb NaBX+DDA on the surface of malachite. Meantime, copper xanthate and copper-amine complexes may be generated during the adsorption process.展开更多
Copper oxide minerals are important copper resources,which include malachite,azurite,chrysocolla,cuprite,etc.Flotation is the most widely used method for the enrichment of copper oxide minerals in the mineral processi...Copper oxide minerals are important copper resources,which include malachite,azurite,chrysocolla,cuprite,etc.Flotation is the most widely used method for the enrichment of copper oxide minerals in the mineral processing industry.In this paper,the surface properties of copper oxide minerals and their effects on the mineral flotation behavior are systematically summarized.The flotation methods of copper oxide minerals and the interaction mechanism with reagents are reviewed in detail.Flotation methods include direct flotation(using chelating reagents or a fatty acid as collector),sulfidization flotation(using xanthate as collector),and activation flotation(using chelating reagents,ammonium/amine salts,metal ions,and oxidant for activation).An effective way to realize efficient flotation of copper oxide minerals is to increase active sites on the surface of copper oxide minerals to enhance the interaction of collector with the mineral surface.Besides,various perspectives for further investigation on the efficient recovery of copper oxide minerals are proposed.展开更多
This study was performed in two phases of work.In the first stage,four conventional first-order flotation kinetics models were fitted to the measured recoveries data and the best model were selected.In the second stag...This study was performed in two phases of work.In the first stage,four conventional first-order flotation kinetics models were fitted to the measured recoveries data and the best model were selected.In the second stage,influence of pH,solid concentration,water chemistry and the amount of collector dosage were investigated on kinetics parameters including flotation rate constant and ultimate recovery.The results indicated that that perfectly mixed reactor model and Kelsall model gave the best and the weakest fit to the experimental data,respectively.It was observed that flotation rate constant and ultimate recovery were strongly affected by chemical factors investigated especially water quality.The flotation rate constant decreased with increasing the solids content,while ultimate recovery increased to certain value and thereafter reduced.It was also found that the most values of flotation rate constant and ultimate recovery obtained in dosage of collector are 30 and 40 g/t,respectively.展开更多
The potential of copper recovery from flotation tailings was experimentally investigated using a laboratory-mixing tank. The experiments were performed with solid weight percentages of 30 wt%, 35 wt%, 40 wt% and 45 wt...The potential of copper recovery from flotation tailings was experimentally investigated using a laboratory-mixing tank. The experiments were performed with solid weight percentages of 30 wt%, 35 wt%, 40 wt% and 45 wt% in water. The measurements revealed that adding sulfuric acid all at once to the tank rapidly increased the efficiency of the leaching process, which was attributed to the rapid change in the acid concentration. The rate of iron dissolution from tailings was less than when the acid was added gradually. The sample with 40 wt% solid is recommended as an appropriate feed for the recovery of copper. The adaptive neural fuzzy system(ANFIS) was also used to predict the copper recovery from flotation tailings. The back-propagation algorithm and least squares method were applied for the training of ANFIS. The validation data was also applied to evaluate the performance of these models. Simulation results revealed that the testing results from these models were in good agreement with the experimental data.展开更多
Malachite is one of the main minerals used for the industrial enrichment and recovery of copper oxide resources, and copper ions are unavoidable metal ions in the flotation pulp. The microflotation, contact angle, and...Malachite is one of the main minerals used for the industrial enrichment and recovery of copper oxide resources, and copper ions are unavoidable metal ions in the flotation pulp. The microflotation, contact angle, and adsorption experiments indicated that pretreatment with an appropriate concentration of copper ions could improve the malachite recovery, and the addition of excess copper ions reduced the hydrophobicity of the malachite surface. The results of zeta potential tests indicated that sodium sulfide and butyl xanthate were also adsorbed on the surface of malachite pretreated with copper ions. X-ray photoelectron spectroscopy(XPS) results indicated that —Cu—O and —Cu—OH bonds were formed on the surface of the samples. After pretreatment with an appropriate concentration of copper ions, the number of —OH groups on the mineral surface decreased, whereas the number of Cu—S groups on the mineral surface increased, which was conducive to the sulfidization of malachite. After adding a high concentration of copper ions, the —OH groups on the mineral surface increased, whereas the number of Cu—S groups decreased, which had an adverse effect on the sulfidization flotation of malachite. Time-of-flight secondary ion mass spectrometry showed that pretreatment with copper ions resulted in a thicker sulfidization layer on the mineral surface.展开更多
Flotation reagents have a complex behaviour in the beneficiation of base minerals in clayey ores.Interaction effects of reagents on the efficiency of copper flotation for a highly clayey low-grade sulphide ore were in...Flotation reagents have a complex behaviour in the beneficiation of base minerals in clayey ores.Interaction effects of reagents on the efficiency of copper flotation for a highly clayey low-grade sulphide ore were investigated using a central composite design.Preliminary results showed that sodium-isopropyl-xanthate(SIPX)and O-isopropyl-N-ethyl-thionocarbamate(IPETC)were found to be the most efficient collectors in the presence of lime as the pH regulator.The effects of dosage of collectors(SIPX and IPETC)and the dosage of methyl-isobutyl-carbonyl(MIBC)as frother on the separation efficiency were evaluated at different pH levels.Based on the analysis of variance(ANOVA),the interaction effects of the collector−pH and collector−frother were significant for the separation efficiency.At the low level of collector dosage,increasing pH from 9 to 11 enhanced copper separation efficiency from 81%to 86%for IPETC and from 77%to 86%for SIPX.Results of ANOVA showed that the maximum copper separation efficiency(88.7%)was obtained at the dosages of 8.6 g/t SIPX,7 g/t IPETC and 20 g/t MIBC at pH 11.Finally,it was concluded that a mixture of SIPX and IPETC collectors was more suitable to treat highly clayey sulphide ores.展开更多
The effects of Z11 and AP407 collectors as well as AF65 and AF70 frothers were evaluated in the rougher flotation circuit of the Sungun copper concentrator plant using 2 4 full factorial design.Response functions were...The effects of Z11 and AP407 collectors as well as AF65 and AF70 frothers were evaluated in the rougher flotation circuit of the Sungun copper concentrator plant using 2 4 full factorial design.Response functions were produced for both Cu grade and recovery and optimized within the experimental range.The optimum reagent dosages were found to be 12.01 g/t Z11,11 g/t AP407,3 g/t AF65 and 5 g/t AF70 to attain the maximum Cu grade(8.17%).The reagent dosages of 12 g/t Z11,11 g/t AP407,3 g/t AF65 and 15 g/t AF70 produced the maximum Cu recovery(86.44%).The collector distribution demonstrated that the distribution pattern of(32%,32%,20%,16%)can produce the best recovery(87.75%)in comparison to other examined distribution patterns.展开更多
The converter slag from a smeltery in Daye contains 2.01% copper.The floatability of copper has a significant influence on the flotation of converter slag.Flotation tests,contact angle tests and FTIR were conducted to...The converter slag from a smeltery in Daye contains 2.01% copper.The floatability of copper has a significant influence on the flotation of converter slag.Flotation tests,contact angle tests and FTIR were conducted to assess the influences of pH and different flotation concentrators on its hydrophobic process,mechanism and flotation.The results show that since chemisorptions are formed on the surface,hydrophobicity of copper is highly enhanced by xanthate,butylamine dithiophosphate and Z-200.The hydrophobic-surface of copper becomes worse with low recovery in strong acid and alkali situation.When pH value is 10,butylamine dithiophosphate and butyl xanthate are used as the mixed-collector,the grade of copper is 40.01%and that of tailings is 0.37%.展开更多
In this study,two different samples were obtained from Küre Copper factory.It was determined that the samples contain:the sample of K.C.F.(Küre Copper Factory),0.70%Cu and 0.5%Co.This sample was firstly grou...In this study,two different samples were obtained from Küre Copper factory.It was determined that the samples contain:the sample of K.C.F.(Küre Copper Factory),0.70%Cu and 0.5%Co.This sample was firstly grounded at-100 mesh dimension.Flotation was done according to previously obtained optimum flotation conditions.The flotation yield of Cu and Co in concentrate phase was found to be low by collective flotation.Even when the samples were grounded at-160 mesh,no change was observed in the flotation result.Especially,Co could not float under the flotation conditions of the non-sulfurized samples.There,a new flotation method was applied which was not applied until now.For this aim,the samples were firstly sulphurised under the steam of H2S+H2O.By this method,the amount of Cu and Co in the samples get rich.According to the obtained results,the optimum reactions for flotation and sulphurization were determined.In the first sulphurization conditions for the sample of K.C.F.,the yield of flotation for the Co and Co were found to be 98.27%and 68.07%,respectively.The results indicate that Cu can be floated at low yield in the original samples.On the other hand,Co cannot float under these conditions.展开更多
In this paper, prediction of copper and molybdenum grades and their recoveries of an industrial flotation plant are investigated using the Artificial Neural Networks (ANN) model. Process modeling has done based on 92 ...In this paper, prediction of copper and molybdenum grades and their recoveries of an industrial flotation plant are investigated using the Artificial Neural Networks (ANN) model. Process modeling has done based on 92 datasets collected at different operational conditions and feed characteristics. The prominent parameters investigated in this network were pH, collector, frother and F-Oil concentration, size percentage of feed passing 75 microns, moisture content in feed, solid percentage, and grade of copper, molybdenum, and iron in feed. A multilayer perceptron neural network, with 10:10:10:4 structure (two hidden layers), was used to estimate metallurgical performance. To obtain the optimal hidden layers and nodes in a layer, a trial and error procedure was done. In training and testing phases, it achieved quite correlations of 0.98 and 0.93 for Copper grade, of 0.99 and 0.92 for Copper recovery, of 0.99 and 0.92 for Molybdenum grade and of 0.99 and 0.94 for Molybdenum recovery prediction, respectively. The proposed neural network model can be applied to determine the most beneficial operational conditions for the expected Copper and Molybdenum grades and their recovery in final concentration of the industrial copper flotation process.展开更多
For realizing the effective flotation of refractory copper ox-idized ores and developing the activation-flotation theory , the influences of nine different organic chelating agents on xanthate collection pcnver and it...For realizing the effective flotation of refractory copper ox-idized ores and developing the activation-flotation theory , the influences of nine different organic chelating agents on xanthate collection pcnver and its adsorption characteristics ivere studied in the flotation of malachite and chrysocolla representatively selected by means of XPS,IR, absorbed quanti-ty measurements and flotation tests.For easily-dissolved malachite flotation , a small amount of chelating agent can obviously enhance xanthate collecting power and make malachite floated easily , and so reduces the consumption of xanthate. For hard-dis-晄olved chrysocolla, chelating agent is able to increase its recovery to 90% , but the chelating agent consumption is high. Chelating agent and xanthate can produce synergistic adsorptions, which follmv Freundlich's adsorption equation on malachite and Chrysocolla surfaces. The high chemical activity of chelating agent and its synergistic activation on xanthate are the key to improving xanthate collection poiver. The synergistic activation of chelat-ing agent on xanthate on melachite surfaces is clearly stronger than on chrysocolla surfaces. According to experimental results, it can be thought that the synergistic activation results from the synergistic complexation of chelating agent and xanthate with copper ions to form biligand-tribasic co-ordination complex.展开更多
The effect of reagents used in separating chalcopyrite from pyrite on the cake moisture of the copper concentrate at Daye Iron Mine Mineral Processing Plant was investigated. The results showed that the dosage of lime...The effect of reagents used in separating chalcopyrite from pyrite on the cake moisture of the copper concentrate at Daye Iron Mine Mineral Processing Plant was investigated. The results showed that the dosage of lime used for depressing pyrite was the main factor that increased the filter cake moisture of copper concentrate. With increasing the dosage of lime, the cake moisture of copper concentrate increased sharply. The cause was concluded to be the addition of lime to the pulp, which resulted in the formation of floc and a high pH value. The collector Z-200#, used for collecting chalcopyrite, had, as well, an adverse effect on the cake moisture of copper concentrate, but its effect was inferior in respect to that of lime. The cake moisture of copper concentrate can be decreased by changing the method with which lime is added and the pH value of pulp is regulated. The experiment results showed that the sulfuric acid was the best regulator. When the clarified liquor of lime was used as a depressant and the pH value of the pulp was regulated to 6.5€*7.0 by adding sulfuric acid, the cake moisture of copper concentrate was reduced from 15.49% to 13.13%. The examination of chalcopyrite surface by using ESCA (Electron Spectroscopy for Chemical Analysis) showed that calcium sulfate and iron hydroxide had formed on the surface of chalcopyrite when lime was added to the pulp. The formation of calcium sulfate and iron hydroxide on its surface increased the hydrophilicity of chalcopyrite so that its cake moisture increased. The addition of sulfuric acid to the pulp not only removed the calcium sulfate, but also reduced the concentration of iron hydroxide on the surface of chalcopyrite so that the cake moisture of copper concentrate was decreased.展开更多
The present study focused on the re-processing of copper and nickel from mine tailings. In this work, recovery of copper and nickel from mine tailing by combined process of flotation and high pressure oxidative leachi...The present study focused on the re-processing of copper and nickel from mine tailings. In this work, recovery of copper and nickel from mine tailing by combined process of flotation and high pressure oxidative leaching were considered. In the first stage, effects of flotation parameters including collector type, collector dosage, and pH and pulp density were examined. The results showed that over 80% copper recovery was achieved under the optimized flotation conditions while nickel recovery was lower than 30% due to its co-ex-istence with gangue minerals of pyrrhotite, pyrite and other clay minerals. In the second stage, key parameters, particularly concentration of sulfuric acid, temperature, pressure and leaching time were investigated to test the leaching efficiency of copper and nickel from the flotation concentrate with high pressure oxidative leaching (HPOL). A comparison was made between the leaching efficiencies of copper and nickel from flotation concentrates and mine tailing.展开更多
The Kansanshi mixed copper sulfide-oxide ore contains significant proportions of fine material manifesting in a variety of processing challenges. This paper presents the work which was carried out to evaluate the effi...The Kansanshi mixed copper sulfide-oxide ore contains significant proportions of fine material manifesting in a variety of processing challenges. This paper presents the work which was carried out to evaluate the efficacy of desliming in improving the flotation response of the ore. Two modes of desliming were investigated, namely;sieving and elutriation after which the deslimed material was subjected to Kansanshi standard laboratory flotation conditions. The minimum copper feed grade for the mixed copper ore was 0.5% Total Copper (TCu). The outcome of this work has shown that desliming improves the flotation response of the Kansanshi mixed copper ore. At a rougher copper concentrate grade of 8%, copper metal recoveries obtained with desliming were in excess of 70% compared to 58% achieved with baseline tests without desliming. It was further observed that desliming resulted in improved flotation rates for the sulfide minerals. For a flotation time of 3 minutes, recoveries of 69% and 74% were obtained with elutriation and sieving respectively compared to 58% recovery for baseline tests. From the same results it was also evident that, of the two modes of desliming investigated, sieving yielded better performance than elutriation.展开更多
The lime-depressed pyrite from Cu differential flotation tailings with acid mine drainage(AMD)as a natural activator was recovered.The effect of AMD on lime-depressed pyrite flotation was investigated by a series of l...The lime-depressed pyrite from Cu differential flotation tailings with acid mine drainage(AMD)as a natural activator was recovered.The effect of AMD on lime-depressed pyrite flotation was investigated by a series of laboratory flotation tests and surface analytical techniques.Flotation test results indicated that AMD could effectively activate the pyrite flotation with a sodium butyl xanthate(SBX)collector,and a high-quality sulfur concentrate was obtained.Pulp ion concentration analysis results indicated that AMD facilitated desorption of Ca^(2+)and adsorption of Cu^(2+)on the depressed-pyrite surface.Adsorption measurements and contact angle analysis results confirmed that adding AMD improved the adsorption amount of SBX collector on the pyrite surface and increased the contact angle by 31°.Results of Raman spectroscopy and X-ray photoelectron spectroscopy analysis indicated that AMD treatment promoted the formation of hydrophobic species(S^(0) hydrophobic entity and copper sulfides)and the removal of hydrophilic calcium and iron species on the pyrite surface,which reinforced the adsorption of collector.The findings of the present research provide important theoretical basis and technical support for a cleaner production of copper sulfide ores.展开更多
Concentrate copper grade(CCG)is one of the important production indicators of copper flotation processes,and keeping the CCG at the set value is of great significance to the economic benefit of copper flotation indust...Concentrate copper grade(CCG)is one of the important production indicators of copper flotation processes,and keeping the CCG at the set value is of great significance to the economic benefit of copper flotation industrial processes.This paper addresses the fluctuation problem of CCG through an operational optimization method.Firstly,a density-based affinity propagationalgorithm is proposed so that more ideal working condition categories can be obtained for the complex raw ore properties.Next,a Bayesian network(BN)is applied to explore the relationship between the operational variables and the CCG.Based on the analysis results of BN,a weighted Gaussian process regression model is constructed to predict the CCG that a higher prediction accuracy can be obtained.To ensure the predicted CCG is close to the set value with a smaller magnitude of the operation adjustments and a smaller uncertainty of the prediction results,an index-oriented adaptive differential evolution(IOADE)algorithm is proposed,and the convergence performance of IOADE is superior to the traditional differential evolution and adaptive differential evolution methods.Finally,the effectiveness and feasibility of the proposed methods are verified by the experiments on a copper flotation industrial process.展开更多
基金financially supported by the National Natural Science Foundation of China(No.52374259)the Open Fund of the State Key Laboratory of Mineral Processing Science and Technology,China(No.BGRIMM-KJSKL-2023-11)the Major Science and Technology Projects in Yunnan Province,China(No.202302 AF080004)。
文摘It is difficult to recover chrysocolla from sulfidation flotation which is closely related to the mineral surface composition.In this study,the effects of fluoride roasting on the surface composition of chrysocolla were investigated,its impact on sulfidation flotation was explored,and the mechanisms involved in both fluoride roasting and sulfidation flotation were discussed.With CaF_(2)as the roasting reagent,Na_(2)S·9H_(2)O as the sulfidation reagent,and sodium butyl xanthate(NaBX)as the collector,the results of the flotation experiments showed that fluoride roasting improved the floatability of chrysocolla,and the recovery rate increased from 16.87%to 82.74%.X-ray diffraction analysis revealed that after fluoride roasting,approximately all the Cu on the chrysocolla surface was exposed in the form of CuO,which could provide a basis for subsequent sulfidation flotation.The microscopy and elemental analyses revealed that large quantities of"pagoda-like"grains were observed on the sulfidation surface of the fluoride-roasted chrysocolla,indicating high crystallinity particles of copper sulfide.This suggests that the effect of sulfide formation on the chrysocolla surface was more pronounced.X-ray photoelectron spectroscopy revealed that fluoride roasting increased the relative contents of sulfur and copper on the surface and that both the Cu~+and polysulfide fractions on the surface of the minerals increased.This enhances the effect of sulfidation,which is conducive to flotation recovery.Therefore,fluoride roasting improved the effect of copper species transformation and sulfidation on the surface of chysocolla,promoted the adsorption of collectors,and improved the recovery of chrysocolla from sulfidation flotation.
基金National Key Research and Development Program of China(No.2020YFC1909202)Major Science and Technology Program of Yunnan Province,China(No.202202AB080012)for financial support。
文摘Copper and cobalt were recovered from SICOMINES mining waste rock in the Democratic Republic of Congo.The process mineralogy of the samples was analyzed using scanning electron microscopy and energy dispersive spectroscopy.The results showed that copper minerals exhibited various forms and uneven particle sizes,while cobalt existed in the form of highly dispersed asbolane,and large amounts of easily slimed gangue minerals were filled in the samples,making it difficult to separate copper and cobalt minerals.The particle size range plays a decisive role in selecting the separation method for the copper−cobalt ore.Gravity separation was suitable for particles ranging from 43 to 246μm,while flotation was more effective for particles below 43μm.After ore grinding and particle size classification,applying a combined gravity separation(shaking table)−flotation method yielded concentrated minerals with a copper recovery of 72.83%and a cobalt recovery of 31.13%.
基金financially supported by the Major State Basic Research and Development Program of China(No.2010CB630901)the National High-Tech Research and Development Program of China(No.2012AA061502)the National Natural Science Foundation of China(Nos.4 1573072 and 31570113)
文摘The Sarcheshmeh copper flotation circuit is producing 5× 10^4 t copper concentrate per month with an averaging grade of 28% Cu in rougher, cleaner and recleaner stages. In recent years, with the increase in the open pit depth, the content of aluminosilicate minerals increased in plant feed and subsequently in flotation concentrate. It can motivate some problems, such as unwanted consumption of reagents, decreasing of the copper concentrate grade, increasing of Al2O3 and SiO2 in the copper concentrate, and needing a higher temperature in the smelting process. The evaluation of the composite samples related to the most critical working period of the plant shows that quartz, illite, biotite, chlorite, orthoclase, albeit, muscovite, and kaolinite are the major Al2O3 and SiO2 beating minerals that accompany chalcopyrite, chalcocite, and covellite minerals in the plant feed. The severe alteration to clay minerals was a general rule in all thin sections that were prepared from the plant feed. Sieve analysis of the flotation concentrate shows that Al2O3 and SiO2 bearing minerals in the flotation concentrate can be decreased by promoting the size reduction from 53 to 38 μm. Interlocking of the Al2O3 and SiO2 bearing minerals with chalcopyrite and chalcocite is the occurrence mechanism of silicate and aluminosilicate minerals in the flotation concentrate. The dispersed form of interlocking is predominant.
基金Projects(51504053,51374079)supported by the National Natural Science Foundation of China
文摘The effect of sodium butyl xanthate (NaBX) and dodecylamine (DDA) as combined collector on the sulphidizing flotation of copper oxide was investigated by flotation test, fluorescent pyrene probe, zeta potential, and infrared spectroscopy analyses. The micro-flotation results show that combined use of NaBX+DDA yields better effect than using NaBX at pH 7-11 only, and the optimal molar ratio of NaBX to DDA is 2: 1. The actual ores flotation shows that when the dosage of NaBX+DDA is (100+54) g/t, the copper concentrate grade and recovery are 15.93% and 76.73%, respectively. The fluorescent pyrene probe test demonstrates that the NaBX+DDA can reduce the micelle concentration in the pulp. The zeta potential and the infrared spectroscopy analyses indicate that chemical adsorption, hydrogen-bonding and electrostatic interaction can help to adsorb NaBX+DDA on the surface of malachite. Meantime, copper xanthate and copper-amine complexes may be generated during the adsorption process.
基金supported by Yunnan Fundamental Research Projects(No.202101BE070001-009)China Postdoctoral Science Foundation(No.2018T111000)Applied Basic Research Foundation of Yunnan Province(No.2018FD035).
文摘Copper oxide minerals are important copper resources,which include malachite,azurite,chrysocolla,cuprite,etc.Flotation is the most widely used method for the enrichment of copper oxide minerals in the mineral processing industry.In this paper,the surface properties of copper oxide minerals and their effects on the mineral flotation behavior are systematically summarized.The flotation methods of copper oxide minerals and the interaction mechanism with reagents are reviewed in detail.Flotation methods include direct flotation(using chelating reagents or a fatty acid as collector),sulfidization flotation(using xanthate as collector),and activation flotation(using chelating reagents,ammonium/amine salts,metal ions,and oxidant for activation).An effective way to realize efficient flotation of copper oxide minerals is to increase active sites on the surface of copper oxide minerals to enhance the interaction of collector with the mineral surface.Besides,various perspectives for further investigation on the efficient recovery of copper oxide minerals are proposed.
文摘This study was performed in two phases of work.In the first stage,four conventional first-order flotation kinetics models were fitted to the measured recoveries data and the best model were selected.In the second stage,influence of pH,solid concentration,water chemistry and the amount of collector dosage were investigated on kinetics parameters including flotation rate constant and ultimate recovery.The results indicated that that perfectly mixed reactor model and Kelsall model gave the best and the weakest fit to the experimental data,respectively.It was observed that flotation rate constant and ultimate recovery were strongly affected by chemical factors investigated especially water quality.The flotation rate constant decreased with increasing the solids content,while ultimate recovery increased to certain value and thereafter reduced.It was also found that the most values of flotation rate constant and ultimate recovery obtained in dosage of collector are 30 and 40 g/t,respectively.
文摘The potential of copper recovery from flotation tailings was experimentally investigated using a laboratory-mixing tank. The experiments were performed with solid weight percentages of 30 wt%, 35 wt%, 40 wt% and 45 wt% in water. The measurements revealed that adding sulfuric acid all at once to the tank rapidly increased the efficiency of the leaching process, which was attributed to the rapid change in the acid concentration. The rate of iron dissolution from tailings was less than when the acid was added gradually. The sample with 40 wt% solid is recommended as an appropriate feed for the recovery of copper. The adaptive neural fuzzy system(ANFIS) was also used to predict the copper recovery from flotation tailings. The back-propagation algorithm and least squares method were applied for the training of ANFIS. The validation data was also applied to evaluate the performance of these models. Simulation results revealed that the testing results from these models were in good agreement with the experimental data.
基金supported by Yunnan Fundamental Research Projects (No. 202101BE070001-009)Open Foundation of State Key Laboratory of Mineral Processing (No. BGRIMM-KJSKL-202124)Ten Thousand Talent Plans for Young Top-notch Talents of Yunnan Province (No. YNWR-QNBJ-2018-051)。
文摘Malachite is one of the main minerals used for the industrial enrichment and recovery of copper oxide resources, and copper ions are unavoidable metal ions in the flotation pulp. The microflotation, contact angle, and adsorption experiments indicated that pretreatment with an appropriate concentration of copper ions could improve the malachite recovery, and the addition of excess copper ions reduced the hydrophobicity of the malachite surface. The results of zeta potential tests indicated that sodium sulfide and butyl xanthate were also adsorbed on the surface of malachite pretreated with copper ions. X-ray photoelectron spectroscopy(XPS) results indicated that —Cu—O and —Cu—OH bonds were formed on the surface of the samples. After pretreatment with an appropriate concentration of copper ions, the number of —OH groups on the mineral surface decreased, whereas the number of Cu—S groups on the mineral surface increased, which was conducive to the sulfidization of malachite. After adding a high concentration of copper ions, the —OH groups on the mineral surface increased, whereas the number of Cu—S groups decreased, which had an adverse effect on the sulfidization flotation of malachite. Time-of-flight secondary ion mass spectrometry showed that pretreatment with copper ions resulted in a thicker sulfidization layer on the mineral surface.
文摘Flotation reagents have a complex behaviour in the beneficiation of base minerals in clayey ores.Interaction effects of reagents on the efficiency of copper flotation for a highly clayey low-grade sulphide ore were investigated using a central composite design.Preliminary results showed that sodium-isopropyl-xanthate(SIPX)and O-isopropyl-N-ethyl-thionocarbamate(IPETC)were found to be the most efficient collectors in the presence of lime as the pH regulator.The effects of dosage of collectors(SIPX and IPETC)and the dosage of methyl-isobutyl-carbonyl(MIBC)as frother on the separation efficiency were evaluated at different pH levels.Based on the analysis of variance(ANOVA),the interaction effects of the collector−pH and collector−frother were significant for the separation efficiency.At the low level of collector dosage,increasing pH from 9 to 11 enhanced copper separation efficiency from 81%to 86%for IPETC and from 77%to 86%for SIPX.Results of ANOVA showed that the maximum copper separation efficiency(88.7%)was obtained at the dosages of 8.6 g/t SIPX,7 g/t IPETC and 20 g/t MIBC at pH 11.Finally,it was concluded that a mixture of SIPX and IPETC collectors was more suitable to treat highly clayey sulphide ores.
文摘The effects of Z11 and AP407 collectors as well as AF65 and AF70 frothers were evaluated in the rougher flotation circuit of the Sungun copper concentrator plant using 2 4 full factorial design.Response functions were produced for both Cu grade and recovery and optimized within the experimental range.The optimum reagent dosages were found to be 12.01 g/t Z11,11 g/t AP407,3 g/t AF65 and 5 g/t AF70 to attain the maximum Cu grade(8.17%).The reagent dosages of 12 g/t Z11,11 g/t AP407,3 g/t AF65 and 15 g/t AF70 produced the maximum Cu recovery(86.44%).The collector distribution demonstrated that the distribution pattern of(32%,32%,20%,16%)can produce the best recovery(87.75%)in comparison to other examined distribution patterns.
基金fnancial support from the National Natural Science Foundation of China(No.51104190)is acknowledged
文摘The converter slag from a smeltery in Daye contains 2.01% copper.The floatability of copper has a significant influence on the flotation of converter slag.Flotation tests,contact angle tests and FTIR were conducted to assess the influences of pH and different flotation concentrators on its hydrophobic process,mechanism and flotation.The results show that since chemisorptions are formed on the surface,hydrophobicity of copper is highly enhanced by xanthate,butylamine dithiophosphate and Z-200.The hydrophobic-surface of copper becomes worse with low recovery in strong acid and alkali situation.When pH value is 10,butylamine dithiophosphate and butyl xanthate are used as the mixed-collector,the grade of copper is 40.01%and that of tailings is 0.37%.
文摘In this study,two different samples were obtained from Küre Copper factory.It was determined that the samples contain:the sample of K.C.F.(Küre Copper Factory),0.70%Cu and 0.5%Co.This sample was firstly grounded at-100 mesh dimension.Flotation was done according to previously obtained optimum flotation conditions.The flotation yield of Cu and Co in concentrate phase was found to be low by collective flotation.Even when the samples were grounded at-160 mesh,no change was observed in the flotation result.Especially,Co could not float under the flotation conditions of the non-sulfurized samples.There,a new flotation method was applied which was not applied until now.For this aim,the samples were firstly sulphurised under the steam of H2S+H2O.By this method,the amount of Cu and Co in the samples get rich.According to the obtained results,the optimum reactions for flotation and sulphurization were determined.In the first sulphurization conditions for the sample of K.C.F.,the yield of flotation for the Co and Co were found to be 98.27%and 68.07%,respectively.The results indicate that Cu can be floated at low yield in the original samples.On the other hand,Co cannot float under these conditions.
文摘In this paper, prediction of copper and molybdenum grades and their recoveries of an industrial flotation plant are investigated using the Artificial Neural Networks (ANN) model. Process modeling has done based on 92 datasets collected at different operational conditions and feed characteristics. The prominent parameters investigated in this network were pH, collector, frother and F-Oil concentration, size percentage of feed passing 75 microns, moisture content in feed, solid percentage, and grade of copper, molybdenum, and iron in feed. A multilayer perceptron neural network, with 10:10:10:4 structure (two hidden layers), was used to estimate metallurgical performance. To obtain the optimal hidden layers and nodes in a layer, a trial and error procedure was done. In training and testing phases, it achieved quite correlations of 0.98 and 0.93 for Copper grade, of 0.99 and 0.92 for Copper recovery, of 0.99 and 0.92 for Molybdenum grade and of 0.99 and 0.94 for Molybdenum recovery prediction, respectively. The proposed neural network model can be applied to determine the most beneficial operational conditions for the expected Copper and Molybdenum grades and their recovery in final concentration of the industrial copper flotation process.
文摘For realizing the effective flotation of refractory copper ox-idized ores and developing the activation-flotation theory , the influences of nine different organic chelating agents on xanthate collection pcnver and its adsorption characteristics ivere studied in the flotation of malachite and chrysocolla representatively selected by means of XPS,IR, absorbed quanti-ty measurements and flotation tests.For easily-dissolved malachite flotation , a small amount of chelating agent can obviously enhance xanthate collecting power and make malachite floated easily , and so reduces the consumption of xanthate. For hard-dis-晄olved chrysocolla, chelating agent is able to increase its recovery to 90% , but the chelating agent consumption is high. Chelating agent and xanthate can produce synergistic adsorptions, which follmv Freundlich's adsorption equation on malachite and Chrysocolla surfaces. The high chemical activity of chelating agent and its synergistic activation on xanthate are the key to improving xanthate collection poiver. The synergistic activation of chelat-ing agent on xanthate on melachite surfaces is clearly stronger than on chrysocolla surfaces. According to experimental results, it can be thought that the synergistic activation results from the synergistic complexation of chelating agent and xanthate with copper ions to form biligand-tribasic co-ordination complex.
文摘The effect of reagents used in separating chalcopyrite from pyrite on the cake moisture of the copper concentrate at Daye Iron Mine Mineral Processing Plant was investigated. The results showed that the dosage of lime used for depressing pyrite was the main factor that increased the filter cake moisture of copper concentrate. With increasing the dosage of lime, the cake moisture of copper concentrate increased sharply. The cause was concluded to be the addition of lime to the pulp, which resulted in the formation of floc and a high pH value. The collector Z-200#, used for collecting chalcopyrite, had, as well, an adverse effect on the cake moisture of copper concentrate, but its effect was inferior in respect to that of lime. The cake moisture of copper concentrate can be decreased by changing the method with which lime is added and the pH value of pulp is regulated. The experiment results showed that the sulfuric acid was the best regulator. When the clarified liquor of lime was used as a depressant and the pH value of the pulp was regulated to 6.5€*7.0 by adding sulfuric acid, the cake moisture of copper concentrate was reduced from 15.49% to 13.13%. The examination of chalcopyrite surface by using ESCA (Electron Spectroscopy for Chemical Analysis) showed that calcium sulfate and iron hydroxide had formed on the surface of chalcopyrite when lime was added to the pulp. The formation of calcium sulfate and iron hydroxide on its surface increased the hydrophilicity of chalcopyrite so that its cake moisture increased. The addition of sulfuric acid to the pulp not only removed the calcium sulfate, but also reduced the concentration of iron hydroxide on the surface of chalcopyrite so that the cake moisture of copper concentrate was decreased.
文摘The present study focused on the re-processing of copper and nickel from mine tailings. In this work, recovery of copper and nickel from mine tailing by combined process of flotation and high pressure oxidative leaching were considered. In the first stage, effects of flotation parameters including collector type, collector dosage, and pH and pulp density were examined. The results showed that over 80% copper recovery was achieved under the optimized flotation conditions while nickel recovery was lower than 30% due to its co-ex-istence with gangue minerals of pyrrhotite, pyrite and other clay minerals. In the second stage, key parameters, particularly concentration of sulfuric acid, temperature, pressure and leaching time were investigated to test the leaching efficiency of copper and nickel from the flotation concentrate with high pressure oxidative leaching (HPOL). A comparison was made between the leaching efficiencies of copper and nickel from flotation concentrates and mine tailing.
文摘The Kansanshi mixed copper sulfide-oxide ore contains significant proportions of fine material manifesting in a variety of processing challenges. This paper presents the work which was carried out to evaluate the efficacy of desliming in improving the flotation response of the ore. Two modes of desliming were investigated, namely;sieving and elutriation after which the deslimed material was subjected to Kansanshi standard laboratory flotation conditions. The minimum copper feed grade for the mixed copper ore was 0.5% Total Copper (TCu). The outcome of this work has shown that desliming improves the flotation response of the Kansanshi mixed copper ore. At a rougher copper concentrate grade of 8%, copper metal recoveries obtained with desliming were in excess of 70% compared to 58% achieved with baseline tests without desliming. It was further observed that desliming resulted in improved flotation rates for the sulfide minerals. For a flotation time of 3 minutes, recoveries of 69% and 74% were obtained with elutriation and sieving respectively compared to 58% recovery for baseline tests. From the same results it was also evident that, of the two modes of desliming investigated, sieving yielded better performance than elutriation.
基金financially supported from the National Natural Science Foundation of China(No.52164021)the Natural Science Foundation of Yunnan Province,China(No.2019FB078)。
文摘The lime-depressed pyrite from Cu differential flotation tailings with acid mine drainage(AMD)as a natural activator was recovered.The effect of AMD on lime-depressed pyrite flotation was investigated by a series of laboratory flotation tests and surface analytical techniques.Flotation test results indicated that AMD could effectively activate the pyrite flotation with a sodium butyl xanthate(SBX)collector,and a high-quality sulfur concentrate was obtained.Pulp ion concentration analysis results indicated that AMD facilitated desorption of Ca^(2+)and adsorption of Cu^(2+)on the depressed-pyrite surface.Adsorption measurements and contact angle analysis results confirmed that adding AMD improved the adsorption amount of SBX collector on the pyrite surface and increased the contact angle by 31°.Results of Raman spectroscopy and X-ray photoelectron spectroscopy analysis indicated that AMD treatment promoted the formation of hydrophobic species(S^(0) hydrophobic entity and copper sulfides)and the removal of hydrophilic calcium and iron species on the pyrite surface,which reinforced the adsorption of collector.The findings of the present research provide important theoretical basis and technical support for a cleaner production of copper sulfide ores.
基金supported in part by the National Key Research and Development Program of China(2021YFC2902703)the National Natural Science Foundation of China(62173078,61773105,61533007,61873049,61873053,61703085,61374147)。
文摘Concentrate copper grade(CCG)is one of the important production indicators of copper flotation processes,and keeping the CCG at the set value is of great significance to the economic benefit of copper flotation industrial processes.This paper addresses the fluctuation problem of CCG through an operational optimization method.Firstly,a density-based affinity propagationalgorithm is proposed so that more ideal working condition categories can be obtained for the complex raw ore properties.Next,a Bayesian network(BN)is applied to explore the relationship between the operational variables and the CCG.Based on the analysis results of BN,a weighted Gaussian process regression model is constructed to predict the CCG that a higher prediction accuracy can be obtained.To ensure the predicted CCG is close to the set value with a smaller magnitude of the operation adjustments and a smaller uncertainty of the prediction results,an index-oriented adaptive differential evolution(IOADE)algorithm is proposed,and the convergence performance of IOADE is superior to the traditional differential evolution and adaptive differential evolution methods.Finally,the effectiveness and feasibility of the proposed methods are verified by the experiments on a copper flotation industrial process.
