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Dynamics and Predictive Control of Gas Phase Propylene Polymerization in Fluidized Bed Reactors 被引量:4
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作者 Ahmad Shamiri Mohamed azlan Hussain +2 位作者 Farouq sabri Mjalli Navid Mostoufi Seyedahmad Hajimolana~ 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2013年第9期1015-1029,共15页
A two-phase dynamic model, describing gas phase propylene polymerization in a fluidized bed reactor, was used to explore the dynamic behavior and process control of the polypropylene production rate and reactor temper... A two-phase dynamic model, describing gas phase propylene polymerization in a fluidized bed reactor, was used to explore the dynamic behavior and process control of the polypropylene production rate and reactor temperature. The open loop analysis revealed the nonlinear behavior of the polypropylene fluidized bed reactor, jus- tifying the use of an advanced control algorithm for efficient control of the process variables. In this case, a central- ized model predictive control (MPC) technique was implemented to control the polypropylene production rate and reactor temperature by manipulating the catalyst feed rate and cooling water flow rate respectively. The corre- sponding MPC controller was able to track changes in the setpoint smoothly for the reactor temperature and pro- duction rate while the setpoint tracking of the conventional proportional-integral (PI) controller was oscillatory with overshoots and obvious interaction between the reactor temperature and production rate loops. The MPC was able to produce controller moves which not only were well within the specified input constraints for both control vari- ables, but also non-aggressive and sufficiently smooth for practical implementations. Furthermore, the closed loop dynamic simulations indicated that the speed of rejecting the process disturbances for the MPC controller were also acceotable for both controlled variables. 展开更多
关键词 model predictive control fluidized bed reactor propylene polymerization Ziegler-Natta catalyst
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Mathematical Model and Advanced Control for Gas-phase Olefin Polymerization in Fluidized-bed Catalytic Reactors 被引量:3
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作者 Ahmmed S. Ibrehem Mohamed Azlan Hussain Nayef M. Ghasem 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2008年第1期84-89,共6页
In this study, the developments in modeling gas-phase catalyzed olefin polymerization fluidized-bed reactors (FBR) using Ziegler-Natta catalyst is presented. The modified mathematical model to account for mass and h... In this study, the developments in modeling gas-phase catalyzed olefin polymerization fluidized-bed reactors (FBR) using Ziegler-Natta catalyst is presented. The modified mathematical model to account for mass and heat transfer between the solid particles and the surrounding gas in the emulsion phase is developed in this work to include site activation reaction. This model developed in the present study is subsequently compared with well-known models, namely, the bubble-growth, well-mixed and the constant bubble size models for porous and non porous catalyst. The results we obtained from the model was very close to the constant bubble size model, well-mixed model and bubble growth model at the beginning of the reaction but its overall behavior changed and is closer to the well-mixed model compared with the bubble growth model and constant bubble size model after half an hour of operation. Neural-network based predictive controller are implemented to control the system and compared with the conventional PID controller, giving acceptable results. 展开更多
关键词 fluidized-bed reactor olefin polymerization mathematical model dynamic studies control system
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SIMULATION OF EFFECTS OF REACTIVE IMPURITIES ON PROPYLENE POLYMERIZATION IN LOOP REACTORS THROUGH GENERATION FUNCTION TECHNIQUE 被引量:1
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作者 罗正鸿 《Chinese Journal of Polymer Science》 SCIE CAS CSCD 2007年第4期365-377,共13页
The estimation of the amount of reactive impurities in a loop reactor is of strategic importance to the propylene polymerization industry. It is essential to investigate the level of impurities in order to develop rel... The estimation of the amount of reactive impurities in a loop reactor is of strategic importance to the propylene polymerization industry. It is essential to investigate the level of impurities in order to develop reliable monitoring and control strategies. This paper described one approach based on generation function technique with the following two steps. First, a new mechanism for propylene polymerization was proposed by considering the effects of the reactive impurities in the material on the propylene polymerization. Second, a series of equations of population balance for the propylene polymerization in loop reactors were established based on the proposed mechanism. Accordingly, the equations were transformed into the mathematic matrix through the generation function technique to investigate the effects of the reactive impurities on the propylene polymerization. Significant effects of the reactive impurities were analyzed through computational simulation. The results show that the concentration of active centre on catalysts and the polymerization conversion both decrease with the increase of the initial concentration of any reactive impurity; hydrogen concentration decreases with the increase of the initial concentration of ethylene or butylenes, whereas, it increases with the increase of the initial concentration of propadiene; the simulated weight average molecular weight and the molecular weight distribution index of polymer resins both increase with the increase of the initial concentration of ethylene or butylenes. They decrease with the increase of the initial concentration of propadiene. 展开更多
关键词 Propylene polymerization Reactive impurity Generation function technique Loop reactor
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A Unified Theoretical Treatment on Statistical Properties of the Semi-batch Self-condensing Vinyl Polymerization System
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作者 Fang Gu Jiang-Tao Li +1 位作者 Xiao-Zhong Hong Hai-Jun Wang 《Chinese Journal of Polymer Science》 SCIE CAS CSCD 2021年第11期1510-1520,共11页
We present a novel generating function(GF)method for the self-condensing vinyl polymerization(SCVP)system with any initial distribution of preexisted polymers.Such a method was proven to be especially useful to invest... We present a novel generating function(GF)method for the self-condensing vinyl polymerization(SCVP)system with any initial distribution of preexisted polymers.Such a method was proven to be especially useful to investigate the semi-batch SCVP system allowing a sequence of feeding operations during the polymerization.Consequently,the number-,weight-,and z-average molecular weights as well as dispersity index of hyperbranched polymers can be explicitly given,which are determined by predetermined feeding details and conversions in each polymerization step.These analytical results are further confirmed by the corresponding Monte Carlo simulations.Therefore,the present GF method has provided a unified treatment to the semi-batch SCVP system.Accordingly,hyperbranched polymers with desired properties can be prepared by designing feeding details and presetting conversions at each step based on the present GF method. 展开更多
关键词 Self-condensing vinyl polymerization semi-batch Generating function Statistical properties
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Polymerization Reactor Monitoring by In-line Raman Spectrometry
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作者 Ramiro Infante Martinez Andre Olivos Ramirez +5 位作者 Ricardo Lopez Gonzalez Ramon Diaz de Leon Luis Villarreal Cardenas Esther Trevino Martinez Alejandro Diaz Elizondo Beatriz Reyes Vielma 《材料科学与工程(中英文A版)》 2017年第6期303-310,共8页
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MONODISPERSE MICRON-SIZED POLYACRYLAMIDE PARTICLES SYNTHESIZED BY DISPERSION POLYMERIZATION 被引量:6
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作者 侯信 《Chinese Journal of Polymer Science》 SCIE CAS CSCD 2007年第3期277-283,共7页
Monodisperse micron-sized polyacrylamide (PAM) particles with a regular shape have been successfully prepared through dispersion polymerization of the monomer using a rotary reactor. FTIR and NMR spectroscopic resul... Monodisperse micron-sized polyacrylamide (PAM) particles with a regular shape have been successfully prepared through dispersion polymerization of the monomer using a rotary reactor. FTIR and NMR spectroscopic results demonstrated the formation of PAM. POM and TEM observations revealed that PAM particles had a regular shape and good dispersity. A thick layer of surfactant (PVP) still existed on PAM particles after multiple centrifugation and ultrasonic re-dispersion in ethanol, which indicates a strong interaction between PVP and PAM. The effects of various polymerization factors on the average size of PAM particles have also been studied. 展开更多
关键词 Dispersion polymerization POLYACRYLAMIDE Rotary reactor
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2D multi-model general predictive iterative learning control for semi-batch reactor with multiple reactions 被引量:2
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作者 BO Cui-mei YANG Lei +2 位作者 HUANG Qing-qing LI Jun GAO Fu-rong 《Journal of Central South University》 SCIE EI CAS CSCD 2017年第11期2613-2623,共11页
Batch to batch temperature control of a semi-batch chemical reactor with heating/cooling system was discussed in this study. Without extensive modeling investigations, a two-dimensional(2D) general predictive iterativ... Batch to batch temperature control of a semi-batch chemical reactor with heating/cooling system was discussed in this study. Without extensive modeling investigations, a two-dimensional(2D) general predictive iterative learning control(2D-MGPILC) strategy based on the multi-model with time-varying weights was introduced for optimizing the tracking performance of desired temperature profile. This strategy was modeled based on an iterative learning control(ILC) algorithm for a 2D system and designed in the generalized predictive control(GPC) framework. Firstly, a multi-model structure with time-varying weights was developed to describe the complex operation of a general semi-batch reactor. Secondly, the 2 D-MGPILC algorithm was proposed to optimize simultaneously the dynamic performance along the time and batch axes. Finally, simulation for the controller design of a semi-batch reactor with multiple reactions was involved to demonstrate that the satisfactory performance could be achieved despite of the repetitive or non-repetitive disturbances. 展开更多
关键词 two-dimensional system iterative learning CONTROL GENERAL PREDICTIVE CONTROL semi-batch reactor
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High-gravity technology intensified Knoevenagel condensation-Michael addition polymerization of poly (ethylene glycol)-poly (n-butyl cyanoacrylate) for blood-brain barrier delivery
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作者 Xingzheng Liu Chuanbo Fu +4 位作者 Manting Wang Jiexin Wang Haikui Zou Yuan Le Jianfeng Chen 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2022年第6期94-103,共10页
Poly(ethylene glycol)-poly(n-butyl cyanoacrylate)(PEG-PBCA)is a remarkable drug delivery carrier for permeating blood-brain barrier.In this work,a novel high-gravity procedure was reported to intensify Knoevenagel con... Poly(ethylene glycol)-poly(n-butyl cyanoacrylate)(PEG-PBCA)is a remarkable drug delivery carrier for permeating blood-brain barrier.In this work,a novel high-gravity procedure was reported to intensify Knoevenagel condensation-Michael addition polymerization of PEG-PBCA.A series of PEG-PBCA containing different block ratios were synthesized with narrow molecular weight distribution of polydispersity indexes less than 1.1.Furthermore,the reaction time reduced 60%compared to conventional stirred tank reactor process.Chemical structures of as-prepared polymers were characterized.In vitro drug delivery performance was evaluated.The cytotoxicity of PEG-PBCA to brain microvessel endothelial cells(BMVEC)decreases with the extension of the PEG chain and the shortening of the PBCA chain.The polymer cellular uptake to BMVECs was better after improving hydrophilicity by PEG block.Results of bloodbrain barrier permeability demonstrated that medium length of PBCA chain and short PEG chain are favorable for hydrophobic Nile red permeation,while long PEG chain and short PBCA chain are beneficial to delivery water-soluble doxorubicin hydrochloride(Dox).The average apparent permeability coeffi-cient increased 1.7 and 0.25 times than that of raw Nile red and Dox,respectively.High-gravity intensi-fied condensation polymerization should have great potential in brain drug delivery system. 展开更多
关键词 High-gravity technology Knoevenagel condensation-Michael addition polymerization Poly(ethylene glycol)-poly(n-butyl cyanoacrylate) Blood-brain barrier polymerization reactors
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偏二氟乙烯聚合工艺及反应器研究进展
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作者 王炉钢 姚敏 +4 位作者 蒋明哲 段金汤 顾雪萍 张才亮 冯连芳 《涂料工业》 北大核心 2026年第3期84-90,共7页
【目的/意义】聚偏二氟乙烯(PVDF)作为一种高性能含氟聚合物,在特种涂料和新能源等领域的应用日益广泛,市场需求持续增长。偏二氟乙烯(VDF)聚合过程具有非均相、强放热以及聚合反应与多相传递高度耦合等特点,这给工业级反应器的设计和... 【目的/意义】聚偏二氟乙烯(PVDF)作为一种高性能含氟聚合物,在特种涂料和新能源等领域的应用日益广泛,市场需求持续增长。偏二氟乙烯(VDF)聚合过程具有非均相、强放热以及聚合反应与多相传递高度耦合等特点,这给工业级反应器的设计和放大带来了巨大挑战。【分析/评论/进展】本文综述了VDF聚合工艺(包括乳液聚合、悬浮聚合、溶液聚合和超临界聚合)、反应器设计(涵盖釜式反应器、管式反应器及其他新型反应器)以及相关模型化研究的进展。【结论/展望】为高效、安全地实现高性能PVDF的工业化生产,并推动相关工程技术的持续升级提供了有益参考。 展开更多
关键词 偏二氟乙烯 聚偏二氟乙烯 乳液聚合 悬浮聚合 聚合工艺 聚合反应器
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微通道反应器合成高1,2-结构液体聚丁二烯
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作者 李龙昊 赵忠夫 +3 位作者 朱强文 胡元鸿 麻婧祎 张春庆 《精细化工》 北大核心 2026年第3期501-505,共5页
1,2-结构液体聚丁二烯具有优异的介电性能,可用于高频印刷电路板,以正丁基锂(n-BuLi)为引发剂、二乙二醇二甲醚(2G)为调节剂,采用活性阴离子聚合法,在微通道反应器中合成了1,2-结构液体聚丁二烯。采用GPC和^(1)HNMR对合成的聚丁二烯的... 1,2-结构液体聚丁二烯具有优异的介电性能,可用于高频印刷电路板,以正丁基锂(n-BuLi)为引发剂、二乙二醇二甲醚(2G)为调节剂,采用活性阴离子聚合法,在微通道反应器中合成了1,2-结构液体聚丁二烯。采用GPC和^(1)HNMR对合成的聚丁二烯的数均相对分子质量、相对分子质量分布(PDI)及1,2-结构相对含量进行了测试,考察了聚合温度、2G用量及调节剂复配对1,2-结构液体聚丁二烯的分子结构参数的影响。结果表明,随聚合温度(10~20℃)的升高,1,2-结构液体聚丁二烯的1,2-结构相对含量下降;以2G为调节剂时,随着2G用量的增加,1,2-结构液体聚丁二烯的1,2-结构相对含量增加。当n(2G)∶n(n-BuLi)=5∶1时,1,2-结构液体聚丁二烯的1,2-结构相对含量达到88.2%;当以2G和三乙胺(TEA)为复合调节剂、n(2G)∶n(TEA)∶n(n-BuLi)=1∶1∶1时,PDI=1.09,1,2-结构液体聚丁二烯的1,2-结构相对含量达到87.3%。 展开更多
关键词 微通道反应器 聚丁二烯 调节剂 二乙二醇二甲醚 阴离子聚合 功能材料
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高效节能反应釜结构设计与性能研究
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作者 陈贵宝 王莘豪 +4 位作者 李佳全 张敏 于甜惠 刘云飞 孙健 《化工设备与管道》 北大核心 2026年第1期37-47,共11页
近年来聚合反应在化工领域占比越来越大,设备是影响反应效果的关键因素之一,尤其是物料黏度大和易燃易爆物料,泄漏、粘壁结垢、搅拌均匀度、换热效果等,对产品的质量、产量、安全生产、生产成本影响极大,研发新的设备结构和性能实现节... 近年来聚合反应在化工领域占比越来越大,设备是影响反应效果的关键因素之一,尤其是物料黏度大和易燃易爆物料,泄漏、粘壁结垢、搅拌均匀度、换热效果等,对产品的质量、产量、安全生产、生产成本影响极大,研发新的设备结构和性能实现节省资源、反应高效、产品成品率高、产品质量优良、安全环保、减少排放和降低成本等是新课题研究方向,能够不断提升产品市场的竞争力。采用设计结构分析与性能理论模拟计算方法,来研发验证高效节能反应釜适用于聚合反应等黏度较高的气液反应、液液反应等,从根本上解决了泄漏、物料粘壁挂壁、结垢现象以及物料加热速度慢、搅拌不均现象,能够实现物料充分反应,利用率达100%反应,可使反应效率综合提升至原来的2~3倍左右,质量稳定提高,达到安全、高效、节能的效果;确保产品高质高效产出,在提质增效方面从根本上有效地降低了生产成本,同时解决了泄漏引起的安全环保问题,对化工领域聚合反应装置技术提升起着至关重要作用。 展开更多
关键词 聚合反应釜 磁力驱动反应釜 换热螺带搅拌器 高效节能
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Insights into sludge granulation during anaerobic treatment of high-strength leachate via a full-scale IC reactor with external circulation system 被引量:13
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作者 Tao Wang Zhenxing Huang +3 位作者 Wenquan Ruan Mingxing Zhao Youlian Shao Hengfeng Miao 《Journal of Environmental Sciences》 SCIE EI CAS CSCD 2018年第2期227-234,共8页
In this study, a full-scale internal circulation(IC) reactor coupled with an external circulation system was developed to treat high-strength leachate from a municipal solid waste(MSW)incineration plant, in which ... In this study, a full-scale internal circulation(IC) reactor coupled with an external circulation system was developed to treat high-strength leachate from a municipal solid waste(MSW)incineration plant, in which anaerobic sludge granulation was intensively investigated. Results showed that the IC reactor achieved excellent treatment performance under high organic loading rates(OLR) of 21.06–25.16 kg chemical oxygen demand(COD)/(m3? day). The COD removal efficiency and biogas yield respectively reached 89.4%–93.4% and 0.42–0.50 m3/kg COD.The formation of extracellular polymeric substances(EPS) was closely associated with sludge granulation. Protein was the dominant component in sludge EPS, and its content was remarkably increased from 21.6 to 99.7 mg/g Volatile Suspended Solid(VSS) during the reactor operation. The sludge Zeta potential and hydrophobicity positively correlated with the protein/polysaccharide ratio in EPS, and they were respectively increased from-26.2 m V and 30.35% to-10.6 m V and 78.67%, which was beneficial to microbial aggregation. Three-dimensional fluorescence spectroscopy(3 D-EEM) and Fourier transform infrared spectroscopy(FT-IR)analysis further indicated the importance of protein-like EPS substances in the sludge granulation. Moreover, it was also found that the secondary structures of EPS proteins varied during the reactor operation. 展开更多
关键词 Internal circulation reactor LEACHATE Sludge granulation Extracellular polymeric substances External circulation
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Characteristics of extracellular fluorescent substances of aerobic granular sludge in pilot-scale sequencing batch reactor 被引量:9
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作者 涂响 苏本生 +1 位作者 李小宁 竺建荣 《Journal of Central South University》 SCIE EI CAS 2010年第3期522-528,共7页
The aerobic granular sludge was cultivated in a pilot-scale sequencing batch reactor (SBR), and some of the granules were stored at 8 ℃ for 150 d. Extracellular polymeric substances (EPS) of sludge samples were e... The aerobic granular sludge was cultivated in a pilot-scale sequencing batch reactor (SBR), and some of the granules were stored at 8 ℃ for 150 d. Extracellular polymeric substances (EPS) of sludge samples were extracted and analyzed during the granulation and storage process. The results show that the contents of protein and EPS increase along with the granulation process, while polysaccharides remain almost unchanged. The content of protein in EPS is almost two-fold larger than that of polysaccharides in granular sludge cultivated with municipal wastewater. Moreover, some of the granules disintegrate during storage, corresponding to the decrease of protein contents in EPS. Three peaks are identified in three-dimensional excitation emission matrix (EEM) fluorescence spectra of the EPS in the aerobic granules. Two peaks (A and B) are attributed to the protein-like fluorophores, and the third (peak C) is related to visible fulvic-like substances. Peak A gradually disappears during storage, while a new peak related to ultraviolet fulvic acid (peak D) is formed. The formation and the stability of aerobic granules are closely dependent on the quantity and composition of EPS proteins. Peak C has no obvious changes during granulation, while the fulvic-like substances present an increase in fluorescence intensities during storage, accompanied with an increase in structural complexity. The fulvie-like substances are also associated with the disintegration of the aerobic granules. 展开更多
关键词 aerobic granules extracellular polymeric substances (EPS) protein fulvic acid sequencing batch reactor (SBR) excitation emission matrix fluorescence spectroscopy
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基于Aspen Polymer的聚酯生产四釜工艺流程建模 被引量:3
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作者 吕陈秋 李利军 +1 位作者 曾文兵 谢振威 《合成纤维工业》 CAS 北大核心 2014年第3期56-60,共5页
基于Aspen Polymer工艺流程模拟软件对以对苯二甲酸和乙二醇为单体生成聚酯的逐步加成聚合反应体系进行了建模。采用链段法定义反应体系各组分,物性方法采用非随机二液相活度系数模型和Flory-Huggins模型组合的Poly NRTL模型;工艺建模... 基于Aspen Polymer工艺流程模拟软件对以对苯二甲酸和乙二醇为单体生成聚酯的逐步加成聚合反应体系进行了建模。采用链段法定义反应体系各组分,物性方法采用非随机二液相活度系数模型和Flory-Huggins模型组合的Poly NRTL模型;工艺建模考虑了反应过程中的传质,包括小分子的脱挥过程以及固相对苯二甲酸在乙二醇和对苯二甲酸二乙二醇酯中的溶解过程;传质模型以fortran程序通过asplink连接到反应器模型中;在此基础上建立聚酯生产四釜工艺流程模型,模拟结果与实际操作值吻合较好,后缩聚反应器出口熔体的特性黏数达到0.69 dL/g;建立的聚酯四釜工艺流程模型能够方便的进行灵敏度分析,可指导新装置的设计和优化,有工业应用价值。 展开更多
关键词 聚酯 聚合反应 四釜流程 模拟 灵敏度分析
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Developing a Mathematical Model for Hydrate Formation in a Spray Batch Reactor 被引量:1
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作者 Mohammad Kazemeini Farideh Freidoonian Moslem Fattahi 《Advances in Materials Physics and Chemistry》 2012年第4期244-247,共4页
The formation of methane hydrate was undertaken in this research. The purpose of this work was to model the methane hydrate formation with a hydrate-water–methane system in a semi-batch reactor under steady–state, i... The formation of methane hydrate was undertaken in this research. The purpose of this work was to model the methane hydrate formation with a hydrate-water–methane system in a semi-batch reactor under steady–state, isothermal and isobaric conditions. Obtained results were validated with experiments conducted in a semi-batch spray reactor at low temperatures and high pressures. The investigated formation of gas hydrate from pure methane required physical constants of these materials which were determined through experimental data. The experiments hence, the theoretical calculations were conducted with pure methane and carried out in a spray reactor at 273.95K and 8705kPa to determine the actual amount of hydrate formation in such reactor. Ultimately;the comparison of the results generated from the developed mathematical model with those of experimental data of others indicated a very satisfactory agreement obtained. 展开更多
关键词 HYDRATE FORMATION METHANE SPRAY reactor semi-batch Modeling
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GRAFTING OF PEROXIDE-INITIATED MALEIC ANHYDRIDE ON SPHERICAL PE/PPIN-REACTOR BLEND GRANULES 被引量:1
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作者 范志强 《Chinese Journal of Polymer Science》 SCIE CAS CSCD 2004年第3期231-238,共8页
Spherical polyethylene/polypropylene (PE/PP) in-reactor blend granules with various ethylene/propylene molar ratios and high porosity were synthesized using a high yield TiCVMgCl2 supported catalyst. A solution of ben... Spherical polyethylene/polypropylene (PE/PP) in-reactor blend granules with various ethylene/propylene molar ratios and high porosity were synthesized using a high yield TiCVMgCl2 supported catalyst. A solution of benzoyl peroxide (BPO)/maleic anhydride (MAH)/xylene (interfacial reagent) or BPO/MAH/St (comonomer) was absorbed onto the PE/PP in- reactor blend granules, and solid phase graft polymerization of MAH on PE/PP was conducted. The amount of grafted MAH on PE/PP was measured through chemical titration. The results showed that solid phase graft polymerization of MAH in PE/PP in-reactor blend granules produced graft copolymer with high amount of grafted MAH, and the amount of grafted MAH was raised slightly when St was introduced as comonomer. The graft in-reactor blend was fractionated into five fractions through temperature-gradient extraction fractionation (TGEF), and the fractions were analyzed by FTIR. The results revealed that MAH is mainly grafted on the PE segments, whereas MAH was predominantly grafted on the PP segments when St was present in the graft polymerization system. In addition, the final product is still in the form of regular spherical granules, which is beneficial for industrial processing. 展开更多
关键词 Spherical PE/PP in-reactor blend granules Maleic anhydride Graft polymerization
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Molecular Weight Distribution of Polystyrene Produced in a Starved Feed Reactor
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作者 曹贵平 朱中南 +1 位作者 乐慧慧 张明华 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 1999年第3期205-213,共9页
A starved feed reactor (SFR) is a semi-batch polymerization reactor where initiator and monomer are fed slowly into a fixed amount of solvent. The polymerization is carried out isothermally at elevated temperatures. T... A starved feed reactor (SFR) is a semi-batch polymerization reactor where initiator and monomer are fed slowly into a fixed amount of solvent. The polymerization is carried out isothermally at elevated temperatures. The added initiator decomposes instantaneously and the added monomer polymerizes immediately. The molecular weight (MW) and molecular weight distribution (MWD) of the product polymer can be effectively controlled by the feed ratio of monomer to initiator. This paper presents a study on the MWD of styrene polymerization in a SFR. The MWD model parameters are regressed with experimental data. Although the solids fraction in the SFR is high (higher than 50%), viscosity is not too high and the 'gel effect' is weak due to the low molecular weight of the products. It is found that the termination rate constant is a power function of molecular weight, radicals terminate via 100% combination, the thermal initiation can be neglected even at high reaction temperature studied. And calculated results indicate that in the SFR, the validity of the long chain assumption becomes doubted. It appears that other alterative assumption should be found for an improved model. 展开更多
关键词 starved feed reactor molecular weight distribution STYRENE radical polymerization
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Investigation of the performance of a pilot-scale barrel atmospheric plasma system for plasma activation of polymer particles
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作者 Hisham M.Abourayana Peter J.Dobbyn +1 位作者 Pat Whyte Denis P.Dowling 《Nanotechnology and Precision Engineering》 EI CAS CSCD 2019年第1期1-7,共7页
This study reports the development and performance of a pilot-scale barrel atmospheric plasma reactor for the atmospheric plasma activation treatment of polymer particles. The polymer particles treated included acrylo... This study reports the development and performance of a pilot-scale barrel atmospheric plasma reactor for the atmospheric plasma activation treatment of polymer particles. The polymer particles treated included acrylonitrile butadiene styrene(ABS) and polypropylene(PP). These particles had diameters in the range of 3–5 mm. The initial studies were carried out using a laboratory-scale barrel reactor designed to treat polymer particle batch sizes of 20 g. A pilot-scale reactor that could treat 500 g particle batch sizes was then developed to facilitate pre-industrial-scale treatments. The effect of operating pulse density modulation(PDM) in the range 10%–100% and plasma treatment time on the level of activation of the treated polymers were then investigated. ABS revealed a larger decrease in water contact angle compared with PP after plasma treatment under the same conditions. The optimal treatment time of ABS(400 g of polymer particles) in the pilot-scale reactor was 15 min. The plasma-activated polymer particles were used to fabricate dog-bone polymer parts through injection molding.Mechanical testing of the resulting dog-bone polymer parts revealed a 10.5% increase in tensile strength compared with those fabricated using non-activated polymer particles. 展开更多
关键词 ATMOSPHERIC pressure PLASMA BARREL PLASMA reactor polymer particles Water contact angle X-ray PHOTOELECTRON spectroscopy Injection MOULDING
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聚酯降膜增黏反应过程模拟 被引量:1
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作者 陈世昌 曹峻华 陈文兴 《纺织学报》 北大核心 2025年第1期16-24,共9页
为促进对降膜熔融缩聚制备高分子量聚对苯二甲酸乙二醇酯(PET)增黏反应过程的理论认识,指导降膜反应器的设计与缩聚工艺优化,建立了降膜反应器串联五釜的连续聚合过程数学模型,以与工业生产数据匹配的五釜流程模拟结果为降膜反应釜入口... 为促进对降膜熔融缩聚制备高分子量聚对苯二甲酸乙二醇酯(PET)增黏反应过程的理论认识,指导降膜反应器的设计与缩聚工艺优化,建立了降膜反应器串联五釜的连续聚合过程数学模型,以与工业生产数据匹配的五釜流程模拟结果为降膜反应釜入口物料参数,考察了PET分子量与端基量等品质指标随降膜增黏反应进程的变化,讨论了降膜反应器内温度和压力对聚合产物分子量与端基量的影响规律。结果表明:随着增黏反应的进行,可顺利得到特性黏度为1.0 dL/g以上、端羧基量为16 mmol/kg的产品;所建立的降膜反应器模型能够对增黏效果进行灵敏分析,高温低压有利于提升增黏反应效率,但过低的压力导致高黏熔体变得难处理和转移,且会增加设备成本和提高工艺精确控制的难度,温度过高则会显著增加副产物的生成;对降膜反应器选择压力为0.1 kPa左右、温度区间为285~290℃进行工艺参数调优,采用优化后的连续生产工艺流程最终反应器出口PET的分子量在39000 g/mol左右;模拟结果与工业生产值吻合,可运用于分析降膜增黏反应技术应用实践。 展开更多
关键词 聚酯 液相增黏 反应器 缩聚 过程模拟 缩聚工艺
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高黏度缩聚反应器及其研究进展 被引量:1
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作者 成文凯 颜金钰 +1 位作者 王嘉骏 冯连芳 《高校化学工程学报》 北大核心 2025年第5期773-787,共15页
高效缩聚反应器是开发先进聚合工艺的关键。文中综述了几种高黏度缩聚反应器,包括卧式单轴反应器、卧式双轴反应器、立式降膜式反应器和立式组合式反应器,进一步阐述了缩聚反应器设备特性及其应用研究进展,并指出成膜性能和表面更新性... 高效缩聚反应器是开发先进聚合工艺的关键。文中综述了几种高黏度缩聚反应器,包括卧式单轴反应器、卧式双轴反应器、立式降膜式反应器和立式组合式反应器,进一步阐述了缩聚反应器设备特性及其应用研究进展,并指出成膜性能和表面更新性能是强化传质过程的关键。此外,计算流体力学(CFD)模拟是研究设备特性的主要方法,将不同结构成膜元件进行有效组合可以开发新型反应器,将不同性能反应器组合可以制备高性能、高分子量聚合物,优化聚合工艺以及开发先进的聚合工艺。研究可为高效缩聚反应器的开发提供思路。 展开更多
关键词 缩合聚合 反应器 过程强化 计算流体力学 成膜性能 表面更新
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