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Virtual straightening of scraper conveyor based on the position and attitude solution of industrial robot model 被引量:3
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作者 Suhua Li Jiacheng Xie +3 位作者 Fang Ren Xin Zhang Xuewen Wang Binbin Wang 《International Journal of Coal Science & Technology》 EI CAS CSCD 2021年第5期1149-1170,共22页
The movement of the floating connecting mechanism between a hydraulic support and scraper conveyor is space movement;thus,when the hydraulic support pushes the scraper conveyor,there is an error between the actual dis... The movement of the floating connecting mechanism between a hydraulic support and scraper conveyor is space movement;thus,when the hydraulic support pushes the scraper conveyor,there is an error between the actual distance of the scraper conveyor and the theoretical moving distance.As a result,the scraper conveyor cannot obtain the straightness requirement.Therefore,the movement law of the floating connecting mechanism between the hydraulic support and scraper conveyor is analyzed and programmed into the Unity3D to realize accurate pushing of the scraper conveyor via hydraulic support.The Coal Seam?Equipment Joint Virtual Straightening System is established,and a straightening method based on the motion law of a floating connection is proposed as the default method of the system.In addition,a straightening simulation of the scraper conveyor was performed on a complex coal seam floor,the results demonstrate that the average straightening error of the scraper conveyor is within 2-8 mm,and is in direct proportion to the fluctuation of the coal seam floor in the strike of the seam with high accuracy,the straightness of scraper conveyor is more affected by the subsidence terrain during straightening than by the bulge terrain.And some conclusions are verified by experiment.Based on the verification of the relevant conclusions,a comparison and analysis of Longwall Automation Steering Committee(LASC)straightening technology and default straightening method in the simulation system shows that the straightness accuracy of LASC straightening technology under complex floor conditions is slightly less than that of the default straightening method in the proposed system. 展开更多
关键词 Virtual reality scraper conveyor Hydraulic support Posture solution Straightness control
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CFD studies of scraper built in SPA clarifying tank based on mixture solid-liquid two-phase flow model 被引量:1
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作者 CHEN Yu ZHOU Jianxu ZHANG Zhengyang 《排灌机械工程学报》 EI CSCD 北大核心 2018年第7期553-559,586,共8页
In the industrial process of producing the strong phosphoric acid(SPA),clarification of the solution is essential to the ultimate product.However,the large viscosity of sediment and the induced interface interaction r... In the industrial process of producing the strong phosphoric acid(SPA),clarification of the solution is essential to the ultimate product.However,the large viscosity of sediment and the induced interface interaction result in difficulties when the SPA is clarified.CFD numerical methodology was applied to simulate internal flow field and performance of the low speed scraper based on Mixture solidliquid two-phase flow model.Sediment deposition was generated by loading solid particles at the bottom of clarifying vessel.The moving mesh and RNG k-εmodel were used to simulate the rotational turbulent flow in clarifying tank.Variables studied,amongst others,were the scraper rotation speed and the mounting height,which could affect the solid suspension height.Features of flow field and solid volume fraction distribution in computational domain were presented and analyzed.The numerical reports of the scraper torque and velocities of inlet and outlet filed were obtained.It seems the torque value of rotatio-nal axis and particle suspending height augment with an increasing rotating speed.Meanwhile,a high revolving speed is good for the deposition discharge.The particle fraction distribution in meridional surface and horizontal surface at fixed rotation speed were analyzed to determine the corresponding optimal installation height.The simulating results reflect the flow field is marginally stirred by the scraper and proper working parameters are obtained,in which case the comprehensive properties of the scraper and the clarifying tank are superior. 展开更多
关键词 strong phosphoric acid clarifying TANK scraper MIXTURE TWO-PHASE model GRANULAR SUSPENSION computational fluid dynamics
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Theoretical and Experimental Studies of the Effect of Inclined Scraper on Removal of Raw Cotton from Mesh Surface 被引量:3
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作者 Muradov Rustam Muradovich Karimov Abdusamat Ismonovich Mardanov Botir Mardanovich 《World Journal of Mechanics》 2014年第12期371-377,共7页
The present manuscript deals with theoretical and experimental studies of the effect of inclined scraper on removal raw cotton from mesh surface. The mathematical model of the problem and theoretical studies of the mo... The present manuscript deals with theoretical and experimental studies of the effect of inclined scraper on removal raw cotton from mesh surface. The mathematical model of the problem and theoretical studies of the motion of cotton mass on plane of scraper is derived taking into account material point by accomplishing plane motion in the mesh surface. Graphs of the experiment shows that performance of scraper inclined to the radius of the disk by the value α=30° to the surface mesh β=110°, optimally allows to reduce the formation of technological defects of raw cotton. The presence of zero-pressure portion on the mesh surface of separator may provide complete removal of cotton from its surface and to eliminate grid clogging. 展开更多
关键词 Cotton AIR scraper SHAFT SEPARATOR Radial and Angular AIR Speed LAGRANGE Equations of the Second KIND Trajectory
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Experimental study on the influences of cutter geometry and material on scraper wear during shield TBM tunnelling in abrasive sandy ground 被引量:1
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作者 Shaohui Tang Xiaoping Zhang +3 位作者 Quansheng Liu Qi Zhang Xinfang Li Haojie Wang 《Journal of Rock Mechanics and Geotechnical Engineering》 SCIE CSCD 2024年第2期410-425,共16页
When shield TBM tunnelling in abrasive sandy ground,the rational design of cutter parameters is critical to reduce tool wear and improve tunnelling efficiency.However,the influence mechanism of cutter parameters on sc... When shield TBM tunnelling in abrasive sandy ground,the rational design of cutter parameters is critical to reduce tool wear and improve tunnelling efficiency.However,the influence mechanism of cutter parameters on scraper wear remains unclear due to the lack of a reliable test method.Geometry and material optimisation are often based on subjective experience,which is unfavourable for improving scraper geological adaptability.In the present study,the newly developed WHU-SAT soil abrasion test was used to evaluate the variation in scraper wear with cutter geometry,material and hardness.The influence mechanism of cutter parameters on scraper wear has been revealed according to the scratch characteristics of the scraper surface.Cutter geometry and material parameters have been optimised to reduce scraper wear.The results indicate that the variation in scraper wear with cutter geometry is related to the cutting resistance,frictional resistance and stress distribution.An appropriate increase in the front angle(or back angle)reduces the cutting resistance(or frictional resistance),while an excessive increase in the front angle(or back angle)reduces the edge angle and causes stress concentration.The optimal front angle,back angle and edge angle for quartz sand samples areα=25°,β=10°andγ=55°,respectively.The wear resistance of the modelled scrapers made of different metal materials is related to the chemical elements and microstructure.The wear resistances of the modelled scrapers made of 45#,06Cr19Ni10,42CrMo4 and 40CrNiMoA are 0.569,0.661,0.691 and 0.728 times those made of WC-Co,respectively.When the alloy hardness is less than 47 HRC(or greater than 58 HRC),scraper wear decreases slowly with increasing alloy hardness as the scratch depth of the particle asperity on the metal surface stabilizes at a high(or low)level.However,when the alloy hardness is between 47 HRC and 58 HRC,scraper wear decreases rapidly with increasing alloy hardness as the scratch depth transitions from high to low levels.The sensitive hardness interval and recommended hardness interval for quartz sand are[47,58]and[58,62],respectively.The present study provides a reference for optimising scraper parameters and improving cutterhead adaptability in abrasive sandy ground tunnelling. 展开更多
关键词 Shield TBM scraper wear Cutter shape Metal material Alloy hardness
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Thermal analysis and tests of W/Cu brazing for primary collimator scraper in CSNS/RCS
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作者 Jie-Bing Yu Jia-Xin Chen +2 位作者 Ling Kang Jie-Feng Wu Yi-Qing Zou 《Nuclear Science and Techniques》 SCIE CAS CSCD 2017年第4期19-23,共5页
To the transverse beam collimation system in a rapid cycling synchrotron,an important component is the primary collimator,which improves emittance of the beam halo particles such that the particles outside the predefi... To the transverse beam collimation system in a rapid cycling synchrotron,an important component is the primary collimator,which improves emittance of the beam halo particles such that the particles outside the predefined trajectory can be absorbed by the secondary collimators.Given the material properties and power deposition distribution,the beam scraper of the primary collimator is a0.17 mm tungsten foil on a double face-wedged copper block of 121.5 mm x 20 mm.The heat is transferred to the outside by a φ34 mm copper rod.In this paper,for minimizing brazing thermal stress,we report our theoretical analysis and tests on brazing the tungsten and copper materials which differ greatly in size.We show that the thermal stress effect can be controlled effectively by creating stress relief grooves on the copper block and inserting a tungsten transition layer into the copper block.This innovation contributes to the successful R&D of the primary collimator.And this study may be of help for working out a brazing plan of similar structures. 展开更多
关键词 scraper of PRIMARY COLLIMATOR of CSNS/RCS W/Cu BRAZING THERMAL analysis BRAZING tests
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Case of pancreatic metastasis from colon cancer in which cell block using the Trefle^■ endoscopic scraper enables differential diagnosis from pancreatic cancer
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作者 Akihisa Kato Itaru Naitoh +10 位作者 Hiroyuki Kato Kazuki Hayashi Katsuyuki Miyabe Michihiro Yoshida Yasuki Hori Makoto Natsume Naruomi Jinno Takeshi Yanagita Shuji Takiguchi Satoru Takahashi Takashi Joh 《World Journal of Gastrointestinal Oncology》 SCIE CAS 2018年第3期91-95,共5页
Endoscopic transpapillary brush cytology and forceps biopsy during endoscopic retrograde cholangiopancreatology are generally used to obtain pathological evidence of biliary strictures. Recently, the new endoscopic sc... Endoscopic transpapillary brush cytology and forceps biopsy during endoscopic retrograde cholangiopancreatology are generally used to obtain pathological evidence of biliary strictures. Recently, the new endoscopic scraper Trefle~? has been reported and demonstrated high cancer detectability in malignant biliary strictures. This device is used to scrape the stricture over the guidewire, and, in the original method, the tissue and/or cell samples obtained are subjected to histological and/or cytological analysis separately. However, discrimination of chunks of tissue is hampered by the opacity of the surrounding fluid. We have developed a cell block technique for the Trefle~? device without dividing obtained specimens into tissue and cellular components, which is the simplest method and enables immunohistochemical analysis. We present a case of obstructive jaundice diagnosed immunohistochemically as pancreatic metastasis from colon cancer using cell block sections obtained with the Trefle~? device, which procedure is as easy as conventional brush cytology. 展开更多
关键词 Trefle? Cell block Endoscopic scraper Pancreatic metastasis Biliary strictures
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Modelling and Simulation of Scraper Reliability for Maintenance
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作者 HUANG Liang-pei LU Zhong-hai GONG Zheng-li 《International Journal of Plant Engineering and Management》 2011年第3期139-145,共7页
A scraper conveyor is a kind of heavy machinery which can continuously transport goods and widely used in mines, ports and store enterprises. Since scraper failure rate directly affects production costs and production... A scraper conveyor is a kind of heavy machinery which can continuously transport goods and widely used in mines, ports and store enterprises. Since scraper failure rate directly affects production costs and production capacity, the evaluation and the prediction of scraper conveyor reliability are important for these enterprises. In this paper, the reliabilities of different parts are classified and discussed according to their structural characteristics and different failure factors. Based on the component's time-to-failure density function, the reliability model of scraper chain is constructed to track the age distribution of part population and the reliability change of the scraper chain. Based on the stress-strength interference model, considering the decrease of strength due to fatigue failure, the dynamic reliability model of such component as gear, axis is developed to observe the change of the part reliability with the service time of scraper. Finally, system reliability model of the scraper is established for the maintenance to simulate and calculate the scraper reliability. 展开更多
关键词 scraper conveyor RELIABILITY failure time interference model
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Failure Analysis and Treatment of Scraper Conveyor
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作者 XU Xiaozhao 《外文科技期刊数据库(文摘版)工程技术》 2021年第3期744-748,共5页
In order to comprehensively improve the fault prevention and control technology of the scraper conveyor, this paper discusses the design of the fault monitoring system of the scraper conveyor, puts forward the fault i... In order to comprehensively improve the fault prevention and control technology of the scraper conveyor, this paper discusses the design of the fault monitoring system of the scraper conveyor, puts forward the fault improvement measures of the scraper conveyor, and puts forward the active and passive fault prevention and control technology combined with the monitoring system and daily maintenance management. The research results can guide the practical application of mine technical workers in engineering. 展开更多
关键词 MINE scraper conveyor fault monitoring prevention and control technology
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Application of High Voltage Frequency Conversion Technology in Scraper Conveyor
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作者 XU Fenglei 《外文科技期刊数据库(文摘版)工程技术》 2021年第3期630-634,共5页
In order to strengthen the production efficiency and quality of underground coal mine, the application of variable frequency drive control system of scraper conveyor is analyzed. Firstly, the performance of the equipm... In order to strengthen the production efficiency and quality of underground coal mine, the application of variable frequency drive control system of scraper conveyor is analyzed. Firstly, the performance of the equipment is introduced, and the necessity of the design and application of frequency conversion drive control system is clarified, which is beneficial to strengthen the informatization and digitization of underground coal mine production. Secondly, it describes the construction of variable frequency drive control system, grasps the system structure and the selection requirements of various components. Finally analyzes the application of variable frequency drive control system, and summarizes the suggestions on optimizing the application effect of scraper conveyor, which is conducive to improving the stability and efficiency of the equipment operation, and provides modern system support for future underground coal mine production. 展开更多
关键词 scraper conveyor variable frequency drive control system fully mechanized working face MECHANICAL
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Decommissioning analysis of the scrapers in the NSRL Linac using depth profiling 被引量:1
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作者 何丽娟 李裕熊 +2 位作者 李为民 陈裕凯 任广益 《Nuclear Science and Techniques》 SCIE CAS CSCD 2015年第6期13-18,共6页
For a high-energy electron facility, estimates of induced radioactivity in materials are of considerable importance to ensure that the exposure of personnel and the environment remains as low as reasonably achievable.... For a high-energy electron facility, estimates of induced radioactivity in materials are of considerable importance to ensure that the exposure of personnel and the environment remains as low as reasonably achievable. In addition, accurate predictions of induced radioactivity are essential to the design, operation, and decommissioning of a high-energy electron linear accelerator. In the case of the 200-MeV electron linac of the National Synchrotron Radiation Laboratory(NSRL), the electrons are accelerated by five acceleration tubes and collimated by copper scrapers. The scrapers, which play a vital role in protecting the acceleration cavity, are bombarded by many electrons over a long-term operation, which causes a significant amount of induced radioactivity. Recently, the NSRL Linac is the first high-energy electron linear accelerator in China to be out of commission.Its decommissioning is highly significant for obtaining decommissioning experience. This paper focuses on the measurement of induced radioactivity on the fourth scraper, where the electron energy was 158 MeV. The radionuclides were classified according to their half-lives. Such a classification provides a reliable basis for the formulation of radiation protection and facility decommissioning. To determine the high-radioactivity area and to facilitate the decommissioning process, the slicing method was applied in this study. The specific activity of60 Co in each slice was measured at a cooling time of ten months, and the results were compared with the predictions generated by Monte Carlo program FLUKA. The trend of the measured results is in good agreement with the normalized simulation results. The slicing simulation using Monte Carlo method is useful for the determination of high-radiation areas and proper material handling protocols and, therefore, lays a foundation for the accumulation of decommissioning experience. 展开更多
关键词 电子直线加速器 核设施退役 NSRL 深度剖析 刮板 国家同步辐射实验室 放射性物质 放射性测量
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Flow-field analysis of a continuous gas-solid separation fluidized bed equipped with a moving scraper 被引量:1
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作者 Bo Lv Xiaowei Deng +1 位作者 Chaojun Fang Xiangnan Zhu 《Particuology》 SCIE EI CAS CSCD 2021年第4期45-55,共11页
Continuous gas-solid separation fluidized beds are one of the most widely used practical operation units for the dry separation of coal in China,particularly in Northwest China,and they can effectively promote the eff... Continuous gas-solid separation fluidized beds are one of the most widely used practical operation units for the dry separation of coal in China,particularly in Northwest China,and they can effectively promote the efficient and clean utilization of raw coal.In a continuous gas-solid separation fluidized bed,the bed flow field is the concrete manifestation of the fluidization characteristics.However,the complexity of the flow field increases under the action of a moving scraper.In this study,a combination of computational fluid dynamics(CFD)simulations and experimental measurements was used to study the changes in the flow field of a fluidized bed.The results showed that when the scraper moved,the local flow field(mainly characterized by the movement of medium particles)near the scraper was affected not only by the common airflow or bubbles,but also by the lateral driving force of the scraper.When the scraper speed was v_(l)<6.0 cm/s,it reduced the frequency of the formation of large bubbles and alleviated the random fluctuation of the nearby particle collision stress signals,which improved the fluidization stability of the bed.Additionally,the movement of the scraper affected the global flow field.The flow field shifted to the right near the scraper,with the direction of the scraper movement,while the flow field exhibited a leftward trend on the surface of the bed,accompanied by some vortices,in the middle and lower parts of the bed.Additionally,the critical height of the area,directly affected by the scraper,increased from 52 to 54 mm with an increase in its operating speed from v_(l)=2.96 cm/s to v_(l)=4.44 cm/s,respectively.This provides a theoretical basis for further understanding the hydrodynamic characteristics of fluidized beds. 展开更多
关键词 Simulation analysis Moving scraper Flow-field Particle collision pressure Hydrodynamic characteristics
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Experiments and analysis of thin tungsten slice and W/Cu brazing for primary collimator scraper in CSNS/RCS 被引量:1
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作者 ZOU YiQing KANG Ling +2 位作者 YU JieBing QU HuaMin HE ZheXi 《Science China(Physics,Mechanics & Astronomy)》 SCIE EI CAS 2014年第4期680-683,共4页
According to the requirements for the beam collimation system of the rapid cycling synchrotron(RCS)of China Spallation Neutron Source(CSNS),the main structure of a scraper of primary collimator is made by W/Cu brazing... According to the requirements for the beam collimation system of the rapid cycling synchrotron(RCS)of China Spallation Neutron Source(CSNS),the main structure of a scraper of primary collimator is made by W/Cu brazing,in which the thickness of tungsten slice is 0.17 mm.In order to get the best mechanical properties,the brazing temperature is suggested to be controlled under the recrystallization temperature of tungsten,while the recrystallization temperature is affected directly by the thickness of tungsten.Because of little research and application on the brazing of thin tungsten slice of 0.17 mm and copper,tensile tests are done to get the mechanical properties of tungsten slices which experience different brazing temperatures.In keeping the inner relationships between the mechanical properties and temperature,another experiment is done by using SEM to scan the microstructures including the size and distribution of crystals.Finally we determine the recrystallization temperature of tungsten slice of 0.17 mm,and get the best parameters of W/Cu brazing for scrapers of primary collimator in CSNS/RCS. 展开更多
关键词 scraper of primary collimator of CSNS/RCS W/Cu brazing mechanical properties of thin tungsten slice recrystallization temperature of thin tungsten slice SEM scanned images
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刮板输送机用整铸中部槽及关键技术研究
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作者 冯帆 田季英 +1 位作者 吴世龙 孙波 《煤矿机械》 2026年第1期115-120,共6页
随着大采高、长运距综采工作面数量的增加,对刮板输送机可靠性和使用寿命提出了更高的要求。针对综采工作面对刮板输送机中部槽整体耐磨性及韧性的综合需求,创新性地提出将中部槽的生产工艺改为整体铸造。基于各个工艺节点所面临的难点... 随着大采高、长运距综采工作面数量的增加,对刮板输送机可靠性和使用寿命提出了更高的要求。针对综采工作面对刮板输送机中部槽整体耐磨性及韧性的综合需求,创新性地提出将中部槽的生产工艺改为整体铸造。基于各个工艺节点所面临的难点,采用一次成模、高强度及高透气性薄壳涂料、自动化造型与浇注、超强贝氏体钢新型材料及热处理工艺等一系列整体铸造技术,有效解决了传统铸造工艺严重影响生产效率提升的问题。现场应用结果表明,整铸中部槽具有优异的高强度和长寿命性能,显著提升了综采作业效率与可靠性,降低了故障率。 展开更多
关键词 刮板输送机 整体铸造 中部槽 关键技术
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煤矿井下煤水分离刮板转载机设计计算
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作者 高晋利 胡万飞 +3 位作者 徐振忠 刘金有 田彬宜 白海麟 《煤矿机械》 2026年第1期26-29,共4页
井下选矿环节转运提升设备的可靠性不足严重制约了采-选-充一体化技术的发展。为解决这一问题,以煤矿井下跳汰洗选系统的特殊工况需求为导向,创新性地提出了一种具有模块化设计特征的新型煤水分离刮板转载机。该设备在结构优化与运行效... 井下选矿环节转运提升设备的可靠性不足严重制约了采-选-充一体化技术的发展。为解决这一问题,以煤矿井下跳汰洗选系统的特殊工况需求为导向,创新性地提出了一种具有模块化设计特征的新型煤水分离刮板转载机。该设备在结构优化与运行效率方面具有显著技术优势。研究重点围绕驱动功率计算与脱水时间优化两大关键技术展开理论分析,建立了相应的数学模型,并结合实际工况验证了计算方法的准确性。研究结果可为同类设备的选型与优化设计提供理论依据,对提高井下煤水分离效率、降低能耗及推动智能化矿山建设具有重要的工程应用价值。 展开更多
关键词 煤水分离 刮板转载机 运行阻力 驱动功率 脱水
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非对称低矮紧凑型伸缩机尾研究
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作者 朱永年 沈丰 +2 位作者 闫亚录 李旺 刘宏飞 《煤矿机械》 2026年第1期59-62,共4页
伸缩机尾作为刮板输送机的关键核心部件,主要由机尾、伸缩槽及伸缩油缸组成,在工作过程中负责刮板链组件的动态张紧。传统的刮板输送机伸缩机尾采用双油缸对称布置,大倾角工作面的机尾巷道与工作面不存在台阶,由于煤层偏薄,采煤机滚筒... 伸缩机尾作为刮板输送机的关键核心部件,主要由机尾、伸缩槽及伸缩油缸组成,在工作过程中负责刮板链组件的动态张紧。传统的刮板输送机伸缩机尾采用双油缸对称布置,大倾角工作面的机尾巷道与工作面不存在台阶,由于煤层偏薄,采煤机滚筒直径小,在截割机尾三角煤时,采煤机摇臂与伸缩机尾的油缸护罩干涉,导致采煤机无法完全截透刮板输送机机尾的三角煤,还需进行人工清理作业。针对此问题,近年来在大倾角工作面,刮板输送装备普遍开始采用油缸单侧布置的非对称低矮紧凑型伸缩机尾。通过分析计算及仿真研究,阐述了非对称低矮紧凑型伸缩机尾的设计与性能特点,为倾斜煤层刮板输送装备的设计提供参考。 展开更多
关键词 刮板输送机 低矮紧凑型伸缩机尾 大倾角 油缸布置 非对称
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煤矿刮板输送机智能化故障诊断系统设计研究
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作者 孔令成 《煤矿机械》 2026年第1期188-192,共5页
刮板输送机作为煤矿综采工作面的核心运输设备,其运行可靠性直接影响煤矿生产效率与作业安全。针对传统刮板输送机故障诊断依赖人工巡检、诊断滞后、准确率低等问题,设计了一种基于多传感器融合与BP神经网络的智能化故障诊断系统。首先... 刮板输送机作为煤矿综采工作面的核心运输设备,其运行可靠性直接影响煤矿生产效率与作业安全。针对传统刮板输送机故障诊断依赖人工巡检、诊断滞后、准确率低等问题,设计了一种基于多传感器融合与BP神经网络的智能化故障诊断系统。首先,分析刮板输送机关键部件的常见故障机理,确定振动、温度、电流为核心监测参数;其次,完成该系统硬件设计,包括传感器选型与布置、数据采集模块及以太网通信模块搭建;最后,通过MATLAB构建BP神经网络故障诊断模型,采用煤矿现场采集的1 200组工况数据对模型进行训练与验证。实验结果表明:该系统对刮板输送机典型故障的诊断准确率达到96.8%,响应时间少于0.5 s,可实现故障的实时监测与精准识别,为煤矿机械的智能化运维提供了技术支撑。 展开更多
关键词 刮板输送机 智能化故障诊断 多传感器融合 BP神经网络 数据采集
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Wear Mechanism of Cutting Tools in Multi-dimensional Configuration Cutterhead Shield
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作者 Hua Jiang Ao Zhang +2 位作者 Yusheng Jiang Jiachen Zhu Xiaoyan Zhang 《Chinese Journal of Mechanical Engineering》 2025年第3期164-176,共13页
To elucidate the wear mechanisms of the scraper in shield tunneling through sandy pebble strata,this study aims to achieve high efficiency and low wear during the tunneling process.We evaluate the operational paramete... To elucidate the wear mechanisms of the scraper in shield tunneling through sandy pebble strata,this study aims to achieve high efficiency and low wear during the tunneling process.We evaluate the operational parameters and tool wear characteristics of a 9-m diameter spoke-type shield machine used on the Beijing Daxing Airport Line.The analysis focuses on the wear values of the scrapers and rippers,wear of the scraper in different wear forms,and scraper wear relative to the position of the rippers obtained from the field.The study yielded the following conclusions.The wear values of scrapers on different spokes vary significantly owing to ripper protection.The wear of the scrapers can be categorized into six types:tooth chipping,local damage of teeth,wear of side teeth,wave-type of wear,wear on intermediate teeth,and flat wear,with the majority exhibiting wear on the side and intermediate teeth.The 0°spoke maintained the initial shape of the scrapers,making it more suitable for tunneling in sandy pebble strata.Based on the differences in the relative positions of the ripper and scraper,a model is proposed to determine the ripper plowing influence area.It was found that this area depends on the geological conditions of the soil;thus,the influence angle of ripper plowing in the considered sandy pebble strata is determined to be between 35°and 50°.The results obtained in this study provide a theoretical reference for optimizing scraper layouts in shield construction,even when operating under varying geological conditions. 展开更多
关键词 Sandy pebble strata 9-m diameter shield Tool wear scraper RIPPER scraper wear mechanism
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刮板输送机断链智能监测技术研究 被引量:4
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作者 李灵锋 张洁 +2 位作者 陈茁 查天任 尹瑞 《工矿自动化》 北大核心 2025年第3期63-69,77,共8页
针对现有基于AI算法的煤矿井下刮板输送机断链监测技术在线学习能力低、检测精度差、稳定性低、复杂场景适应性和可靠性差等问题,通过在极限学习机(ELM)中增加增量式在线训练,设计了可实现离线样本和实时在线样本训练的在线贯序极限学习... 针对现有基于AI算法的煤矿井下刮板输送机断链监测技术在线学习能力低、检测精度差、稳定性低、复杂场景适应性和可靠性差等问题,通过在极限学习机(ELM)中增加增量式在线训练,设计了可实现离线样本和实时在线样本训练的在线贯序极限学习机(OSELM)网络,进而提出了基于OSELM的刮板输送机断链智能监测技术。将经过大量煤矿井下刮板输送机链条监控图像(离线样本)训练的OSELM网络算法写入AI摄像仪,将AI摄像仪安装于刮板输送机机尾,实时感知刮板输送机链条运行状态并进行在线学习,由AI摄像仪输出控制决策,并通过刮板输送机集中控制系统平台实时显示识别结果。井下工业性试验结果表明,OSELM网络具有较高的自主学习能力、较强的泛化性和鲁棒性,对刮板输送机断链识别的平均精度均值、准确率和精确率分别为98.6%,99.3%,91.7%,检测速度达205.6帧/s,整体效果优于深度神经网络融合网络、RT-DETR、YOLOv5、YOLOv8、ELM等模型,实现了刮板输送机链条状态的精准、实时检测。 展开更多
关键词 刮板输送机 链条状态识别 断链监测 AI摄像仪 在线贯序极限学习机网络
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改进RT-DETR的煤矿刮板输送机链条故障智能识别方法 被引量:1
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作者 毛清华 郭文瑾 +2 位作者 苏毅楠 司马俊雷 薛旭升 《煤炭科学技术》 北大核心 2025年第9期469-479,共11页
针对目前煤矿刮板输送机链条多故障识别中的主要问题,提出一种基于改进RT-DETR(Real-Time DEtection TRansformer)的煤矿刮板输送机链条故障智能识别方法。该方法在数据集构建时,运用基于HSV三通道的图像预处理方法对煤矿刮板输送机链... 针对目前煤矿刮板输送机链条多故障识别中的主要问题,提出一种基于改进RT-DETR(Real-Time DEtection TRansformer)的煤矿刮板输送机链条故障智能识别方法。该方法在数据集构建时,运用基于HSV三通道的图像预处理方法对煤矿刮板输送机链条图像进行数据降噪与增强处理,提升图像质量。在改进的RT-DETR算法中,通过采用MobileNetV4作为主干特征网络,提升主干网络特征提取效率;通过将混合编码器中的普通卷积替换为效果更佳的Ghost卷积,降低算法参数量,提升识别速度;通过运用CSPStage特征融合模块和Inner-GIoU损失函数,增强特征利用和融合的能力,提高识别准确率。为了验证算法改进模块的效果,通过消融实验结果表明:改进RT-DETR算法与原RT-DETR算法相比,识别准确度提升1.6%,每秒处理的帧数提升15.5 frames/s,模型大小降低36%,参数量减少35.9%。运用改进RT-DETR算法与YOLOv8m-ghost、YOLOv8m-RT-DETR和YOLOv10s算法进行多故障识别对比实验,对比实验结果表明:改进RT-DETR识别算法在各指标上均效果最优,能够实现刮板输送机链条断链故障和磨损故障的高效准确识别,识别准确率达到97.6%,每秒处理的FPS值达到67.2 frames/s,能够在空载和未满载状态下,满足煤矿刮板输送机链条故障在线高效准确识别的需求。 展开更多
关键词 煤矿刮板输送机 链条故障 RT-DETR 智能识别 MobileNetV4 HSV三通道
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基于滚动摩擦的输送机刮板优化设计与效果分析
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作者 郝建 陈琳 +5 位作者 宋旗 李文昕 王端一 张晓峰 贾顺 马彪 《山东科技大学学报(自然科学版)》 北大核心 2025年第2期12-20,共9页
刮板输送机作为综采工作面的核心装备之一,在煤炭生产中承担了巨大工作量。然而传统刮板因其自重过大导致磨损严重,在运行过程中存在高能耗、高载荷和难维护问题,严重影响工作面煤炭运输效率。为了降低刮板自重和磨损,提出了一种优化刮... 刮板输送机作为综采工作面的核心装备之一,在煤炭生产中承担了巨大工作量。然而传统刮板因其自重过大导致磨损严重,在运行过程中存在高能耗、高载荷和难维护问题,严重影响工作面煤炭运输效率。为了降低刮板自重和磨损,提出了一种优化刮板局部结构的设计方案,旨在降低刮板的自重和刮板运行时的摩擦系数,从而减少传统刮板存在的问题。通过模拟实验和工程应用,验证其有效性。研究结果表明:通过改变刮板与中部槽之间的接触方式,使新型刮板的摩擦力比传统刮板减少约89.92%;使用新型刮板的输送机低载荷状态发生频率提升12.5%,中载荷、高载荷、超载荷状态发生频率均有所下降;每台电动机的年用电量降低约25%,内蒙古双欣煤矿年耗电量降低了约27%。本研究为刮板输送机的设计与改进提供了有益的参考,具有实际工程应用价值。 展开更多
关键词 输送机 刮板 自动排污结构 滚动体 摩擦方式
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