To resolve severe slag penetration and erosion in Al_(2)O_(3)-SiC-C refractories during high scrap ratio iron ladle operation,a novel strategy utilizing exogenous MgAl_(2)O_(4) spinel as a sacrificial FeO_(x) scavenge...To resolve severe slag penetration and erosion in Al_(2)O_(3)-SiC-C refractories during high scrap ratio iron ladle operation,a novel strategy utilizing exogenous MgAl_(2)O_(4) spinel as a sacrificial FeO_(x) scavenger was proposed.Al_(2)O_(3)-SiC-C refractories produced with plate-like corundum,silicon carbide,and flake graphite incorporating MgAl_(2)O_(4) additives were cured at 1400℃ in the condition of carbon embedding.The impacts of additives on phase composition,microscopic morphology,and performance of materials were studied.The results indicated that Al_(2)O_(3)-SiC-C refractories with the addition of 2 wt.%MgAl_(2)O_(4) exhibited a smaller oxidation area after oxidation tests compared to samples without MgAl_(2)O_(4),resulting in 28%improvement in oxidation resistance compared to blank samples.In the erosion test,the results informed that adding 4 wt.%MgAl_(2)O_(4) induced significant interfacial slag modification:MgAl_(2)O_(4) dynamically dissolved FeO_(x) to form protective Mg(Fe,Al)_(2)O_(4) solid solution on the slag-refractory interface.This sacrificial dissolution effectively immobilized FeO_(x),elevated local slag viscosity,and fundamentally inhibited slag penetration and matrix dissolution.The erosion index decreased from 50%in the blank group to 27.4%.展开更多
Magnesium(Mg)alloys are widely used lightweight structural materials for automobiles and help reduce carbon emissions.However,their use increases the production of Mg alloy scrap,which is recycled at a much lower rate...Magnesium(Mg)alloys are widely used lightweight structural materials for automobiles and help reduce carbon emissions.However,their use increases the production of Mg alloy scrap,which is recycled at a much lower rate than aluminum,and its greater complexity poses challenges to existing recycling processes.Although vacuum distillation can be used to recycle Mg alloy scrap,this requires optimizing and maximizing metal recirculation,but there has been no thermodynamic analysis of this process.In this study,the feasibility and controllability of separating inclusions and 23 metal impurities were evaluated,and their distribution and removal limits were quantified.Thermodynamic analyses and experimental results showed that inclusions and impurity metals of separation coefficient lgβ_(i)≤-5,including Cu,Fe,Co,and Ni below 0.001 ppm,could be removed from the matrix.All Zn entered the recycled Mg,while impurities with-1<lgβ_(i)<-5 such as Li,Ca,and Mn severely affected the purity of the recycled Mg during the later stage of distillation.Therefore,an optimization strategy for vacuum distillation recycling:lower temperatures and higher system pressures for Zn separation in the early stage,and the early termination of the recovery process in the later stage or a continuous supply of raw melt can also prevent contamination during recycling.The alloying elements Al and Zn in Mg alloy scrap can be further recovered and purified by vacuum distillation when economically feasible,to maximize the recycling of metal resources.展开更多
Scrap metals are typically covered with surface contaminants,such as paint,dust,and rust,which can significantly affect the emission spectrum during laser-induced breakdown spectroscopy(LIBS)based sorting.In this stud...Scrap metals are typically covered with surface contaminants,such as paint,dust,and rust,which can significantly affect the emission spectrum during laser-induced breakdown spectroscopy(LIBS)based sorting.In this study,the effects of paint layers on metal surfaces during LIBS classification were investigated.LIBS spectra were collected from metal surfaces painted with black and white paints by ablation with a nanosecond pulsed laser(wavelength=1064 nm,pulse width=7 ns).For the black-painted samples,the LIBS spectra showed a broad background emission,emission lines unrelated to the target metals,large shot-to-shot variation,and a relatively low signal intensity of the target metal,causing poor classification accuracy even at high shot numbers.Cleaning the black paint layer by ablating over a wide area prior to LIBS analysis resulted in high classification accuracy with fewer shot numbers.A method to determine the number of cleaning shots necessary to obtain high classification accuracy and high throughput is proposed on the basis of the change in LIBS signal intensity during cleaning shots.For the white-painted samples,the paint peeled off the metal surface after the first shot,and strong LIBS signals were measured after the following shot,which were attributed to the nanoparticles generated by the ablation of the paint,allowing an accurate classification after only two shots.The results demonstrate that different approaches must be employed depending on the paint color to achieve high classification accuracy with fewer shot numbers.展开更多
The NdFeB scrap,as a representative solid waste of rare earths,possesses significant recyclable value.This study focused on NdFeB waste and investigated the environmental impacts of pyro-and hydro-metallurgical proces...The NdFeB scrap,as a representative solid waste of rare earths,possesses significant recyclable value.This study focused on NdFeB waste and investigated the environmental impacts of pyro-and hydro-metallurgical process(PH-M process)and its improved version,the pyro-and hydro-metallurgical improvement process(PH-Mi process).The results demonstrate that,although the PH-Mi process consumes higher amounts of energy,electricity,and chemicals compared to the PH-M process,it is more environmentally friendly and economically efficient(i.e.,net profit increased by 34.12%).To quantify and compare the environmental performance of the two scenarios,life cycle assessment methodology was applied.It is concluded that the PH-Mi process is superior to the PH-M process for eutrophication potential(EP)and the total environmental impacts.In comparison with PH-Mi process,PH-M process exhibits a certain advantage in terms of carbon footprint due to increased consumption of electricity and chemicals after the technological upgrade.展开更多
Highly efficient removal of impurity Bi element from scrap brass can facilitate the recycling process of brass.The effects of melting temperature,holding time and Mg-Ca alloy content on the removal effect of impurity ...Highly efficient removal of impurity Bi element from scrap brass can facilitate the recycling process of brass.The effects of melting temperature,holding time and Mg-Ca alloy content on the removal effect of impurity Bi element were investigated by compound-separation method.The mechanism of the compound-separation method was revealed for removing the Bi element from a thermodynamic point of view.The results showed that the Bi content was decreased from 1.95 wt.%to 0.178 wt.%at the optimum process parameters of melting temperature of 980°C,holding time of 20 min,and Mg-Ca alloy content of 6 wt.%,achieving a removal rate of 90.9%.A small amount of Ca-Bi compound remained in the brass matrix after refining.NaF flux can effectively wet and adsorb Ca-Bi compounds due to its low viscosity and the function of lowering the surface tension,which facilitate the agglomeration and flotation of Ca-Bi compounds to the melt surface,thereby ensuring the sufficient removal of Bi element.展开更多
Recycling-oriented alloy design is a crucial part of material sustainability,as it reduces the need for raw material extraction and minimises environmental impact.This requires that scraps be reused or repurposed effe...Recycling-oriented alloy design is a crucial part of material sustainability,as it reduces the need for raw material extraction and minimises environmental impact.This requires that scraps be reused or repurposed effectively,even when the scraps are co-mingled and have higher costs for further sorting and separation.In this work,we explore an alloy design concept by creating a compositionally flexible domain that can recycle multiple alloy grades and yet maintain relatively consistent properties across chemical variations.This is demonstrated through the Fe-Cr-Ni-Mn system to identify compositionally flexible austenitic stainless steels(CF-ASS)and accommodate the recycling of mixed austenitic stainless steel scraps.Alloys within the nominal composition spaces exhibit relatively consistent mechanical properties and corrosion resistance despite significant variations in different alloy compositions.We illustrate how we can utilise the compositionally flexible austenitic stainless steels to recycle mixed 200 and 300-series stainless steel and ferronickel scraps,demonstrating its practical viability.While this demonstration focuses on the stainless steel system,the underlying principles can be extended to other systems related to mixed scrap recycling.展开更多
To improve the seismic performance of unrein-forced masonry(URM)buildings in the Himalayan re-gions,including Western China,India,Nepal,and Paki-stan,a low-cost bonded scrap tire rubber isolator(BSTRI)is proposed,and ...To improve the seismic performance of unrein-forced masonry(URM)buildings in the Himalayan re-gions,including Western China,India,Nepal,and Paki-stan,a low-cost bonded scrap tire rubber isolator(BSTRI)is proposed,and a series of vertical compression and horizontal shear tests are conducted.Incremental dynamic analyses are conducted for five types of BSTRI-supported URM buildings subjected to 22 far-field and 28 near-field earthquake ground motions.The resulting fragility curves and probability of damage curves are presented and utilized to evaluate the damage states of these buildings.The results show that in the base-isolated(BI)URM buildings under seismic ground motion at a peak ground acceleration(PGA)of 1.102g,the probability of exceeding the collapse prevention threshold is less than 25%under far-field earthquake ground motions and 31%under near-field earthquake ground motions.Furthermore,the maximum average vulnerability index for the BI-URM buildings,which are designed to withstand rare earthquakes with 9°(PGA=0.632g),is 40.87%for far-field earthquake ground motions and 41.83%for near-field earthquake ground motions.Therefore,the adoption of BSTRIs can significantly reduce the collapse probability of URM buildings.展开更多
The electric arc furnace(EAF)offers advantages in energy savings,environmental protection,and high efficiency by using scrap as the primary charge and utilizing a high-temperature electric arc as the main heat source ...The electric arc furnace(EAF)offers advantages in energy savings,environmental protection,and high efficiency by using scrap as the primary charge and utilizing a high-temperature electric arc as the main heat source for steel smelting.The improvement of EAF smelting efficiency is primarily influenced by three key factors:the heat transfer efficiency of the electric arc,the intensity of molten pool stirring,and the melting rate of scrap.The arc heat transfer efficiency determines the energy input efficiency and the maximum smelting temperature of the EAF.Molten pool stirring intensity plays a crucial role in ensuring uniformity in temperature,composition,and flow within the furnace,preventing the formation of dead zones.The scrap melting rate is a decisive factor in EAF smelting efficiency,largely governed by the coupling of heat and mass transfer.Thus,understanding not only the rapid melting mechanism of scrap but also the impact of arc heat transfer and molten pool stirring is essential to optimizing the smelting process.Advancing research in these areas is critical for shortening the EAF smelting cycle,reducing energy consumption,lowering costs,and improving resource utilization.Therefore,recent achievements and development trends in fundamental research on enhancing EAF smelting efficiency were summarized.展开更多
基金support from the project supported by the National Natural Science Foundation of China(Grant No.52402034)the Science and Technology Innovation Team Foundation of Hubei Province(Grant No.T2023001)+1 种基金the Natural Science Foundation of Hubei Province(Grant No.2023BAB106)the Natural Science Foundation of Wuhan(Grant No.2024040701010051).
文摘To resolve severe slag penetration and erosion in Al_(2)O_(3)-SiC-C refractories during high scrap ratio iron ladle operation,a novel strategy utilizing exogenous MgAl_(2)O_(4) spinel as a sacrificial FeO_(x) scavenger was proposed.Al_(2)O_(3)-SiC-C refractories produced with plate-like corundum,silicon carbide,and flake graphite incorporating MgAl_(2)O_(4) additives were cured at 1400℃ in the condition of carbon embedding.The impacts of additives on phase composition,microscopic morphology,and performance of materials were studied.The results indicated that Al_(2)O_(3)-SiC-C refractories with the addition of 2 wt.%MgAl_(2)O_(4) exhibited a smaller oxidation area after oxidation tests compared to samples without MgAl_(2)O_(4),resulting in 28%improvement in oxidation resistance compared to blank samples.In the erosion test,the results informed that adding 4 wt.%MgAl_(2)O_(4) induced significant interfacial slag modification:MgAl_(2)O_(4) dynamically dissolved FeO_(x) to form protective Mg(Fe,Al)_(2)O_(4) solid solution on the slag-refractory interface.This sacrificial dissolution effectively immobilized FeO_(x),elevated local slag viscosity,and fundamentally inhibited slag penetration and matrix dissolution.The erosion index decreased from 50%in the blank group to 27.4%.
文摘Magnesium(Mg)alloys are widely used lightweight structural materials for automobiles and help reduce carbon emissions.However,their use increases the production of Mg alloy scrap,which is recycled at a much lower rate than aluminum,and its greater complexity poses challenges to existing recycling processes.Although vacuum distillation can be used to recycle Mg alloy scrap,this requires optimizing and maximizing metal recirculation,but there has been no thermodynamic analysis of this process.In this study,the feasibility and controllability of separating inclusions and 23 metal impurities were evaluated,and their distribution and removal limits were quantified.Thermodynamic analyses and experimental results showed that inclusions and impurity metals of separation coefficient lgβ_(i)≤-5,including Cu,Fe,Co,and Ni below 0.001 ppm,could be removed from the matrix.All Zn entered the recycled Mg,while impurities with-1<lgβ_(i)<-5 such as Li,Ca,and Mn severely affected the purity of the recycled Mg during the later stage of distillation.Therefore,an optimization strategy for vacuum distillation recycling:lower temperatures and higher system pressures for Zn separation in the early stage,and the early termination of the recovery process in the later stage or a continuous supply of raw melt can also prevent contamination during recycling.The alloying elements Al and Zn in Mg alloy scrap can be further recovered and purified by vacuum distillation when economically feasible,to maximize the recycling of metal resources.
基金supported by the R&D Center for Valuable Recycling (Global-Top R&D Program)of the Ministry of Environment (No.2016002250003)。
文摘Scrap metals are typically covered with surface contaminants,such as paint,dust,and rust,which can significantly affect the emission spectrum during laser-induced breakdown spectroscopy(LIBS)based sorting.In this study,the effects of paint layers on metal surfaces during LIBS classification were investigated.LIBS spectra were collected from metal surfaces painted with black and white paints by ablation with a nanosecond pulsed laser(wavelength=1064 nm,pulse width=7 ns).For the black-painted samples,the LIBS spectra showed a broad background emission,emission lines unrelated to the target metals,large shot-to-shot variation,and a relatively low signal intensity of the target metal,causing poor classification accuracy even at high shot numbers.Cleaning the black paint layer by ablating over a wide area prior to LIBS analysis resulted in high classification accuracy with fewer shot numbers.A method to determine the number of cleaning shots necessary to obtain high classification accuracy and high throughput is proposed on the basis of the change in LIBS signal intensity during cleaning shots.For the white-painted samples,the paint peeled off the metal surface after the first shot,and strong LIBS signals were measured after the following shot,which were attributed to the nanoparticles generated by the ablation of the paint,allowing an accurate classification after only two shots.The results demonstrate that different approaches must be employed depending on the paint color to achieve high classification accuracy with fewer shot numbers.
基金supported by the National Key R&D Program of China(No.2020YFC1909005).
文摘The NdFeB scrap,as a representative solid waste of rare earths,possesses significant recyclable value.This study focused on NdFeB waste and investigated the environmental impacts of pyro-and hydro-metallurgical process(PH-M process)and its improved version,the pyro-and hydro-metallurgical improvement process(PH-Mi process).The results demonstrate that,although the PH-Mi process consumes higher amounts of energy,electricity,and chemicals compared to the PH-M process,it is more environmentally friendly and economically efficient(i.e.,net profit increased by 34.12%).To quantify and compare the environmental performance of the two scenarios,life cycle assessment methodology was applied.It is concluded that the PH-Mi process is superior to the PH-M process for eutrophication potential(EP)and the total environmental impacts.In comparison with PH-Mi process,PH-M process exhibits a certain advantage in terms of carbon footprint due to increased consumption of electricity and chemicals after the technological upgrade.
基金the financial supplies supported by the National Natural Science Foundation of China(Nos.U2202255,52371038)the Science and Technology Innovation Program of Hunan Province,China(No.2023RC1019)。
文摘Highly efficient removal of impurity Bi element from scrap brass can facilitate the recycling process of brass.The effects of melting temperature,holding time and Mg-Ca alloy content on the removal effect of impurity Bi element were investigated by compound-separation method.The mechanism of the compound-separation method was revealed for removing the Bi element from a thermodynamic point of view.The results showed that the Bi content was decreased from 1.95 wt.%to 0.178 wt.%at the optimum process parameters of melting temperature of 980°C,holding time of 20 min,and Mg-Ca alloy content of 6 wt.%,achieving a removal rate of 90.9%.A small amount of Ca-Bi compound remained in the brass matrix after refining.NaF flux can effectively wet and adsorb Ca-Bi compounds due to its low viscosity and the function of lowering the surface tension,which facilitate the agglomeration and flotation of Ca-Bi compounds to the melt surface,thereby ensuring the sufficient removal of Bi element.
基金financially supported by the National Key Research and Development Program(No.2023YFB3712403)the National Natural Science Foundation of China(Nos.52201112,52071066,U22A20106,and U22A20173).
文摘Recycling-oriented alloy design is a crucial part of material sustainability,as it reduces the need for raw material extraction and minimises environmental impact.This requires that scraps be reused or repurposed effectively,even when the scraps are co-mingled and have higher costs for further sorting and separation.In this work,we explore an alloy design concept by creating a compositionally flexible domain that can recycle multiple alloy grades and yet maintain relatively consistent properties across chemical variations.This is demonstrated through the Fe-Cr-Ni-Mn system to identify compositionally flexible austenitic stainless steels(CF-ASS)and accommodate the recycling of mixed austenitic stainless steel scraps.Alloys within the nominal composition spaces exhibit relatively consistent mechanical properties and corrosion resistance despite significant variations in different alloy compositions.We illustrate how we can utilise the compositionally flexible austenitic stainless steels to recycle mixed 200 and 300-series stainless steel and ferronickel scraps,demonstrating its practical viability.While this demonstration focuses on the stainless steel system,the underlying principles can be extended to other systems related to mixed scrap recycling.
基金The National Natural Science Foundation of China(No.52208195)the Independent Subject of State Key Laboratory of Disaster Reduction in Civil Engineering of Tongji University(No.SLDRCE19-A-10).
文摘To improve the seismic performance of unrein-forced masonry(URM)buildings in the Himalayan re-gions,including Western China,India,Nepal,and Paki-stan,a low-cost bonded scrap tire rubber isolator(BSTRI)is proposed,and a series of vertical compression and horizontal shear tests are conducted.Incremental dynamic analyses are conducted for five types of BSTRI-supported URM buildings subjected to 22 far-field and 28 near-field earthquake ground motions.The resulting fragility curves and probability of damage curves are presented and utilized to evaluate the damage states of these buildings.The results show that in the base-isolated(BI)URM buildings under seismic ground motion at a peak ground acceleration(PGA)of 1.102g,the probability of exceeding the collapse prevention threshold is less than 25%under far-field earthquake ground motions and 31%under near-field earthquake ground motions.Furthermore,the maximum average vulnerability index for the BI-URM buildings,which are designed to withstand rare earthquakes with 9°(PGA=0.632g),is 40.87%for far-field earthquake ground motions and 41.83%for near-field earthquake ground motions.Therefore,the adoption of BSTRIs can significantly reduce the collapse probability of URM buildings.
文摘为解决废钢回收场景中人工分拣效率低和安全隐患高等问题,文章基于改进YOLOv5s-seg算法建立废钢分类及实例分割模型,旨在利用计算机视觉技术代替人工分拣。在主干网络中引入CBAM(convolutional block attention module)注意力机制强调废钢特征,同时用EIOU(efficient intersection over union)替换原网络中的CIOU(complete intersection over union)损失函数,加快收敛速度;通过线下数据增强算法对废钢厂采集的图片进行图像增强,并在改进前、后算法构建的两类模型上训练及验证。结果表明:改进的YOLOv5sseg废钢分类及实例分割模型边界框和掩膜的平均检测精度达到98%、96%,比原模型提高了5%、3%;全类别分类平均精度高达96.5%,比原模型提高了5.8%;改进模型与其他经典的实例分割模型相比也表现出优异的检测性能。该文所提算法具有较好的应用前景。
基金supported by National Key R&D Program of China(Grant No.2022YFC3901403)China Baowu Low Carbon Metallurgy Innovation Foundation(Grant No.BWLCF202211)Program of Introducing Talents of Discipline to Universities(Grant No.B21001).
文摘The electric arc furnace(EAF)offers advantages in energy savings,environmental protection,and high efficiency by using scrap as the primary charge and utilizing a high-temperature electric arc as the main heat source for steel smelting.The improvement of EAF smelting efficiency is primarily influenced by three key factors:the heat transfer efficiency of the electric arc,the intensity of molten pool stirring,and the melting rate of scrap.The arc heat transfer efficiency determines the energy input efficiency and the maximum smelting temperature of the EAF.Molten pool stirring intensity plays a crucial role in ensuring uniformity in temperature,composition,and flow within the furnace,preventing the formation of dead zones.The scrap melting rate is a decisive factor in EAF smelting efficiency,largely governed by the coupling of heat and mass transfer.Thus,understanding not only the rapid melting mechanism of scrap but also the impact of arc heat transfer and molten pool stirring is essential to optimizing the smelting process.Advancing research in these areas is critical for shortening the EAF smelting cycle,reducing energy consumption,lowering costs,and improving resource utilization.Therefore,recent achievements and development trends in fundamental research on enhancing EAF smelting efficiency were summarized.
