Welding quality of electron beam welded joint is usually susceptible to the stability of keyhole during welding process.The more stable the keyhole,the better the welding quality.To reveal the evolution mechanism of k...Welding quality of electron beam welded joint is usually susceptible to the stability of keyhole during welding process.The more stable the keyhole,the better the welding quality.To reveal the evolution mechanism of keyhole and welding quality of the electron beam welded joint of magnesium-gadolinium alloy under different scanning path,numerical simulation was conducted for the changes in morphology of keyhole and liquid flow in molten pool.The magnesium-gadolinium alloy was welded by electron beam in vacuum with two different scanning paths,sinusoid path and cochleoid path,indicating the identical heat input,welding speed,and focusing state.The stability of keyhole was mainly related to the frequency of keyhole collapse.When the sinusoid scanning path was adopted,the fluids both inside the molten pool and at keyhole wall were disorder,corresponding to the numerous independent vortices and dramatically chaotic flows at their junctions.The maximum velocity of fluids ranged from 0.79 m/s to 1.02 m/s.The average and maximum depth of keyhole were 3.48 mm and 4.51 mm,respectively,meaning that the keyhole collapsed frequently.As the scanning path was changed into cochleoid mode,the electron beam scanned in a homogeneous manner without abrupt change in direction and speed like sinusoid path at its peaks and troughs.The maximum velocity of fluids was more uniform without drastic variation,ranging from 0.90 m/s to 1.01 m/s.The average and maximum depth of keyhole were decreased to 3.30 mm and 4.05 mm,respectively,indicating the more stable keyhole and alleviated collapse.Both the actual in-situ capture of molten pool signature and porosity inside the weld corresponded to the analysis of the change in keyhole stability.展开更多
The fractal curve is proposed as a novel scanning path used in Layered Manufacturing. Aiming at a limitation that the fractal curve can only fill a square region, a method is developed to realize the trimming of frac...The fractal curve is proposed as a novel scanning path used in Layered Manufacturing. Aiming at a limitation that the fractal curve can only fill a square region, a method is developed to realize the trimming of fractal curve in arbitrary boundary layer by means of judging intersection points between parameterized arbitrary boundary and a FASS (space filling, self avoiding, simple and self similar) fractal curve. Accordingly, the related algorithm concerning with determining intersection points has been investigated according to the recursion feature of the fractal curve, and in the process of the fractal curve traversed, the rule of judging intersection points is ascertained as well, so that the laser scanning beam can “walk” along the fractal curve inside the desired boundary, and arbitrary contour components are fabricated.展开更多
A mathematical model of deterndulng sound power by using the scanning method is developed. It is assumed that the scanning speed is constant and the noise source is stationary The accuracy of estimating sound power al...A mathematical model of deterndulng sound power by using the scanning method is developed. It is assumed that the scanning speed is constant and the noise source is stationary The accuracy of estimating sound power along some simple paths on the surfaces such as rectangle, disc and hemisphere is analyzed. It is argued that the accuracy of estimating sound power is strongly depended on a suitable selection of scan path. The accurate estdriation of sound power can be made by scanning along some simple paths.展开更多
The continuous Scanning Laser Doppler Vibrometry(SLDV)developed on the base of the galvanometer scanner system has made it possible to quickly obtain the full field vibration responses within a rectangular area of the...The continuous Scanning Laser Doppler Vibrometry(SLDV)developed on the base of the galvanometer scanner system has made it possible to quickly obtain the full field vibration responses within a rectangular area of the structure.In this paper,an arbitrary continuous scanning path generating method for Continuous Scanning Laser Doppler Vibometry(CSLDV)is further put forward in order to allow the CSLDV suitable for testing structures featured by complex shapes not just for regular areas.In the first step,the relationship between position of laser spot and the driving voltages of galvanometer scanner system has been described by a mathematical modeling.Then,a novel arbitrary scanning path generating strategy based on CSLDV is presented by deforming a normalization rectangular scanning path to an arbitrary continuous scanning path.The mapping relation between the normalization rectangular scanning path and arbitrary continuous scanning path is established using the reference points.In the second step,a compressor blade with curved surface was taken as an example for modal test using the proposed method.At the same time,a validated experiment was performed in SLDV.The results show the mode shapes derived from the extended CSLDV are in agreement with those from SLDV and the Modal Assurance Criterion(MAC)between the two are all greater than 0.96.They also demonstrate the feasibility and effectiveness of the proposed method for CSLDV test and show strong potential on further practical engineering applications.展开更多
Laser spot thermography is a novel technique for the detection of surface cracks with a laser to heat sample locally and with an IR camera to record the surface temperature distribution. Common methods to characterize...Laser spot thermography is a novel technique for the detection of surface cracks with a laser to heat sample locally and with an IR camera to record the surface temperature distribution. Common methods to characterize cracks are only suitable for the situation that the laser scanning path is vertical to the crack. But due to the randomness of cracks,when the scanning path is parallel to the crack,surface cracks cannot be detected by these methods. To tackle this problem,a method is presented which is suitable for the situation that the scanning path is parallel to crack. The main idea is to evaluate the crack-caused asymmetries of the surface temperature distribution. The effect of temperature gradient and the maximum scanning interval are analyzed by a 2D simulation. A new crack imaging technique is presented that is based on delayed temperature difference at symmetric points to characterize the crack in the thermal image. Compared well with those obtained by the spatial first derivative method,experimental results are shown to efficiently prove this method.展开更多
基金financially supported by China National Postdoctoral Program for Innovative Talents(BX20230269)National Key R&D Program of China(2022YFB4600800)Fundamental Research Funds for The Central Universities(2042024kf0015).
文摘Welding quality of electron beam welded joint is usually susceptible to the stability of keyhole during welding process.The more stable the keyhole,the better the welding quality.To reveal the evolution mechanism of keyhole and welding quality of the electron beam welded joint of magnesium-gadolinium alloy under different scanning path,numerical simulation was conducted for the changes in morphology of keyhole and liquid flow in molten pool.The magnesium-gadolinium alloy was welded by electron beam in vacuum with two different scanning paths,sinusoid path and cochleoid path,indicating the identical heat input,welding speed,and focusing state.The stability of keyhole was mainly related to the frequency of keyhole collapse.When the sinusoid scanning path was adopted,the fluids both inside the molten pool and at keyhole wall were disorder,corresponding to the numerous independent vortices and dramatically chaotic flows at their junctions.The maximum velocity of fluids ranged from 0.79 m/s to 1.02 m/s.The average and maximum depth of keyhole were 3.48 mm and 4.51 mm,respectively,meaning that the keyhole collapsed frequently.As the scanning path was changed into cochleoid mode,the electron beam scanned in a homogeneous manner without abrupt change in direction and speed like sinusoid path at its peaks and troughs.The maximum velocity of fluids was more uniform without drastic variation,ranging from 0.90 m/s to 1.01 m/s.The average and maximum depth of keyhole were decreased to 3.30 mm and 4.05 mm,respectively,indicating the more stable keyhole and alleviated collapse.Both the actual in-situ capture of molten pool signature and porosity inside the weld corresponded to the analysis of the change in keyhole stability.
文摘The fractal curve is proposed as a novel scanning path used in Layered Manufacturing. Aiming at a limitation that the fractal curve can only fill a square region, a method is developed to realize the trimming of fractal curve in arbitrary boundary layer by means of judging intersection points between parameterized arbitrary boundary and a FASS (space filling, self avoiding, simple and self similar) fractal curve. Accordingly, the related algorithm concerning with determining intersection points has been investigated according to the recursion feature of the fractal curve, and in the process of the fractal curve traversed, the rule of judging intersection points is ascertained as well, so that the laser scanning beam can “walk” along the fractal curve inside the desired boundary, and arbitrary contour components are fabricated.
文摘A mathematical model of deterndulng sound power by using the scanning method is developed. It is assumed that the scanning speed is constant and the noise source is stationary The accuracy of estimating sound power along some simple paths on the surfaces such as rectangle, disc and hemisphere is analyzed. It is argued that the accuracy of estimating sound power is strongly depended on a suitable selection of scan path. The accurate estdriation of sound power can be made by scanning along some simple paths.
基金the financial support for this work provided by the National Natural Science Foundation of China and National Safety Academic Foundation of China(No.U1730129)The Cultivation Foundation of National Defense Large Projects of China(No.NP2018450)。
文摘The continuous Scanning Laser Doppler Vibrometry(SLDV)developed on the base of the galvanometer scanner system has made it possible to quickly obtain the full field vibration responses within a rectangular area of the structure.In this paper,an arbitrary continuous scanning path generating method for Continuous Scanning Laser Doppler Vibometry(CSLDV)is further put forward in order to allow the CSLDV suitable for testing structures featured by complex shapes not just for regular areas.In the first step,the relationship between position of laser spot and the driving voltages of galvanometer scanner system has been described by a mathematical modeling.Then,a novel arbitrary scanning path generating strategy based on CSLDV is presented by deforming a normalization rectangular scanning path to an arbitrary continuous scanning path.The mapping relation between the normalization rectangular scanning path and arbitrary continuous scanning path is established using the reference points.In the second step,a compressor blade with curved surface was taken as an example for modal test using the proposed method.At the same time,a validated experiment was performed in SLDV.The results show the mode shapes derived from the extended CSLDV are in agreement with those from SLDV and the Modal Assurance Criterion(MAC)between the two are all greater than 0.96.They also demonstrate the feasibility and effectiveness of the proposed method for CSLDV test and show strong potential on further practical engineering applications.
基金supported by the National Key Scientific Instrument and Equipment Development Projects,China(Grant No.2013YQ470767)。
文摘Laser spot thermography is a novel technique for the detection of surface cracks with a laser to heat sample locally and with an IR camera to record the surface temperature distribution. Common methods to characterize cracks are only suitable for the situation that the laser scanning path is vertical to the crack. But due to the randomness of cracks,when the scanning path is parallel to the crack,surface cracks cannot be detected by these methods. To tackle this problem,a method is presented which is suitable for the situation that the scanning path is parallel to crack. The main idea is to evaluate the crack-caused asymmetries of the surface temperature distribution. The effect of temperature gradient and the maximum scanning interval are analyzed by a 2D simulation. A new crack imaging technique is presented that is based on delayed temperature difference at symmetric points to characterize the crack in the thermal image. Compared well with those obtained by the spatial first derivative method,experimental results are shown to efficiently prove this method.
