The quantitative characterization of the full-field stress and displacement is significant for analyzing the failure and instability of engineering materials.Various optical measurement techniques such as photoelastic...The quantitative characterization of the full-field stress and displacement is significant for analyzing the failure and instability of engineering materials.Various optical measurement techniques such as photoelasticity,moiréand digital image correlation methods have been developed to achieve this goal.However,these methods are difficult to incorporate to determine the stress and displacement fields simultaneously because the tested models must contain particles and grating for displacement measurement;however,these elements will disturb the light passing through the tested models using photoelasticity.In this study,by combining photoelasticity and the sampling moirémethod,we developed a method to determine the stress and displacement fields simultaneously in a three-dimensional(3D)-printed photoelastic model with orthogonal grating.Then,the full-field stress was determined by analyzing 10 photoelastic patterns,and the displacement fields were calculated using the sampling moirémethod.The results indicate that the developed method can simultaneously determine the stress and displacement fields.展开更多
As an additive manufacturing technique,the laser-aided direct energy deposition(L-DED)method has been widely used for component repair(also called laser repair).With significant differences from traditional manufactur...As an additive manufacturing technique,the laser-aided direct energy deposition(L-DED)method has been widely used for component repair(also called laser repair).With significant differences from traditional manufacturing techniques,the laser repair process has the characteristics of point-by-point deposition and has a high-temperature gradient in the repair area,resulting in the formation of heterogeneous thermal deformation and residual stress after cooling.High stress may lead to the appearance of cracks in the repair area and may seriously influence the bearing capacity of the repaired parts.Therefore,the characterization of the temperature and deformation fields of the components during laser repair is important for the analysis of the mechanism of damage evolution in the repair area,optimization of the process parameters,and improvement of the mechanical properties of the repaired components.Because of the demand for the simultaneous measurement of the temperature and deformation fields,using a multispectral camera and a self-designed three-peak filter,a temperature-deformation field measurement technique was developed and applied to in situ monitoring during the L-DED manufacturing process.In the actual measurement process,the synchronous measurement of the temperature field of the laser molten pool and the deformation field of the side surface of the repaired component were realized using the images of multiple channels in the multispectral camera.The experimental results verify that a three-peak filter can effectively eliminate the influences of glare and overexposure on the recorded multispectral images.Moreover,the amplitude of the displacement field and the temperature gradient of the repaired component will increase with the increase in laser power,which may affect the final molding of the repaired component.This work extends the function of the multispectral camera to measure the temperature and deformation fields and provides a new measurement method for further optimizing the process parameters of laser repair.展开更多
基金financial support from the National Natural Science Foundation of China(Nos.52004137,52121003,51727807,12032013 and 11972209)Fundamental Research Funds for the Central Universities(No.2022XJAQ01)。
文摘The quantitative characterization of the full-field stress and displacement is significant for analyzing the failure and instability of engineering materials.Various optical measurement techniques such as photoelasticity,moiréand digital image correlation methods have been developed to achieve this goal.However,these methods are difficult to incorporate to determine the stress and displacement fields simultaneously because the tested models must contain particles and grating for displacement measurement;however,these elements will disturb the light passing through the tested models using photoelasticity.In this study,by combining photoelasticity and the sampling moirémethod,we developed a method to determine the stress and displacement fields simultaneously in a three-dimensional(3D)-printed photoelastic model with orthogonal grating.Then,the full-field stress was determined by analyzing 10 photoelastic patterns,and the displacement fields were calculated using the sampling moirémethod.The results indicate that the developed method can simultaneously determine the stress and displacement fields.
基金the National Natural Science Foundation of China(Grant Nos.12032013 and 11972209)the National Key Research and Development Program of China(Grant No.2017YFB1103900)。
文摘As an additive manufacturing technique,the laser-aided direct energy deposition(L-DED)method has been widely used for component repair(also called laser repair).With significant differences from traditional manufacturing techniques,the laser repair process has the characteristics of point-by-point deposition and has a high-temperature gradient in the repair area,resulting in the formation of heterogeneous thermal deformation and residual stress after cooling.High stress may lead to the appearance of cracks in the repair area and may seriously influence the bearing capacity of the repaired parts.Therefore,the characterization of the temperature and deformation fields of the components during laser repair is important for the analysis of the mechanism of damage evolution in the repair area,optimization of the process parameters,and improvement of the mechanical properties of the repaired components.Because of the demand for the simultaneous measurement of the temperature and deformation fields,using a multispectral camera and a self-designed three-peak filter,a temperature-deformation field measurement technique was developed and applied to in situ monitoring during the L-DED manufacturing process.In the actual measurement process,the synchronous measurement of the temperature field of the laser molten pool and the deformation field of the side surface of the repaired component were realized using the images of multiple channels in the multispectral camera.The experimental results verify that a three-peak filter can effectively eliminate the influences of glare and overexposure on the recorded multispectral images.Moreover,the amplitude of the displacement field and the temperature gradient of the repaired component will increase with the increase in laser power,which may affect the final molding of the repaired component.This work extends the function of the multispectral camera to measure the temperature and deformation fields and provides a new measurement method for further optimizing the process parameters of laser repair.
