Ultra-precision machining causes materials to undergo a greatly strained deformation process in a short period of time.The effect of shear strain rates on machining quality, in particular on surface anisotropy, is a t...Ultra-precision machining causes materials to undergo a greatly strained deformation process in a short period of time.The effect of shear strain rates on machining quality, in particular on surface anisotropy, is a topic deserving of research that has thus far been overlooked.This study analyzes the impact of the strain rate during the ultra-precision turning of single-crystal silicon on the anisotropy of surface roughness.Focusing on the establishment of cutting models considering the tool rake angle and the edge radius, this is the first research that takes into account the strain rate dislocation emission criteria in studying the effects of the edge radius, the cutting speed, and the cutting thickness on the plastic deformation of single-crystal silicon.The results of this study show that the uses of a smaller edge radius, faster cutting speeds, and a reduced cutting thickness can result in optimally uniform surface roughness, while the use of a very sharp cutting tool is essential when operating with smaller cutting thicknesses.A further finding is that insufficient plastic deformation is the major cause of increased surface roughness in the ultra-precision turning of brittle materials.On this basis, we propose that the capacity of single-crystal silicon to emit dislocations be improved as much as possible before brittle fracture occurs, thereby promoting plastic deformation and minimizing the anisotropy of surface roughness in the machined workpiece.展开更多
The effects of surface roughness characteristics on the fluid load capacity of tilt pad thrust bearings with water lubrication were studied by the average flow model.The flow factors utilized in the average flow model...The effects of surface roughness characteristics on the fluid load capacity of tilt pad thrust bearings with water lubrication were studied by the average flow model.The flow factors utilized in the average flow model were simulated with various surface roughness parameters including skewness,kurtosis and the roughness directional pattern.The results indicated that the fluid load capacity was not only affected by the RMS roughness but also by the surface roughness characteristics.The fluid load capacity was dramatically affected by the roughness directional pattern.The skewness had a lower effect than the roughness directional pattern.The kurtosis had no notable effect on the fluid load capacity.It was possible for the fluid load capacity of the tilt pad thrust bearings to be improved by the skewness and roughness direction pattern control.展开更多
基金supported by the National Defence Scientific Research of China (A3520133004)
文摘Ultra-precision machining causes materials to undergo a greatly strained deformation process in a short period of time.The effect of shear strain rates on machining quality, in particular on surface anisotropy, is a topic deserving of research that has thus far been overlooked.This study analyzes the impact of the strain rate during the ultra-precision turning of single-crystal silicon on the anisotropy of surface roughness.Focusing on the establishment of cutting models considering the tool rake angle and the edge radius, this is the first research that takes into account the strain rate dislocation emission criteria in studying the effects of the edge radius, the cutting speed, and the cutting thickness on the plastic deformation of single-crystal silicon.The results of this study show that the uses of a smaller edge radius, faster cutting speeds, and a reduced cutting thickness can result in optimally uniform surface roughness, while the use of a very sharp cutting tool is essential when operating with smaller cutting thicknesses.A further finding is that insufficient plastic deformation is the major cause of increased surface roughness in the ultra-precision turning of brittle materials.On this basis, we propose that the capacity of single-crystal silicon to emit dislocations be improved as much as possible before brittle fracture occurs, thereby promoting plastic deformation and minimizing the anisotropy of surface roughness in the machined workpiece.
基金the National Basic Research Program of China (973)，the National Natural Science Foundation of China
文摘The effects of surface roughness characteristics on the fluid load capacity of tilt pad thrust bearings with water lubrication were studied by the average flow model.The flow factors utilized in the average flow model were simulated with various surface roughness parameters including skewness,kurtosis and the roughness directional pattern.The results indicated that the fluid load capacity was not only affected by the RMS roughness but also by the surface roughness characteristics.The fluid load capacity was dramatically affected by the roughness directional pattern.The skewness had a lower effect than the roughness directional pattern.The kurtosis had no notable effect on the fluid load capacity.It was possible for the fluid load capacity of the tilt pad thrust bearings to be improved by the skewness and roughness direction pattern control.
