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Analysis of meshing characteristics of planetary gear system considering tooth surface roughness and elastohydrodynamic lubrication
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作者 LIU Ning MA Hui +4 位作者 GUAN Hong ZHOU Sai-nan ZHAO Tian-yu CAO Peng WU Yu-ping 《Journal of Central South University》 2025年第7期2511-2534,共24页
The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing character... The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque. 展开更多
关键词 planetary gear tooth surface roughness three-dimensional loaded tooth contact analysis elastohydrodynamic lubrication meshing stiffness
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Revisiting scale effect on joint roughness coefficient and shear strength considering sampling methods and geometric characteristics
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作者 Qing Lü Xueheng Cai +2 位作者 Luxiang Wu Jun Zheng Bo Li 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第5期2843-2856,共14页
The scale effect on shear strength of rock joints is well-documented.However,whether scale effects are negative,positive,or even exist or not is still controversial.Joint roughness significantly influences the shear s... The scale effect on shear strength of rock joints is well-documented.However,whether scale effects are negative,positive,or even exist or not is still controversial.Joint roughness significantly influences the shear strength of rock joints.Compared to the shear tests,using the joint roughness coefficient(JRC)and its roughness parameters offers a more convenient method for describing the scale effect on shear strength.However,it is crucial to understand that the scale effect mechanisms of JRC are distinct from those of shear strength.Therefore,this paper aims to clarify these distinct mechanisms.By digitally extracting roughness parameters from granite samples,it is found that the scale effect of roughness parameters mainly comes from the sampling methods and the geometric characteristics of parameters.Furthermore,a full data sampling method considering heterogeneity is proposed to obtain more representative roughness parameters.To reveal the scale effect mechanisms of shear strength,Gaussian filtering is firstly used to separate the waviness and unevenness components of roughness,facilitating a deeper understanding of the geometric characteristics of roughness.It is suggested that the wavelength of the waviness component can reflect the scale effect on shear strength.Secondly,numerical simulations of ideal artificial joint models are conducted to validate that the wavelength of the waviness component serves as the dividing point between positive and negative scale effects.The mechanical mechanisms of positive and negative scale effects are also interpreted.Finally,these mechanisms successfully elucidate the occurrence patterns of the scale effect on natural joint profiles. 展开更多
关键词 Rock joint Joint roughness coefficient(JRC) Shear strength Scale effect
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Improving the Surface Roughness of Dental Implant Fixture by Considering the Size,Angle and Spraying Pressure of Sandblast Particles 被引量:2
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作者 Ehsan Anbarzadeh Bijan Mohammadi 《Journal of Bionic Engineering》 SCIE EI CSCD 2024年第1期303-324,共22页
In this study,different conditions of sandblasting on dental implant fixtures were investigated to achieve the best sandblasting conditions.18 different sandblasting conditions(Using 152 implant fixture samples)were e... In this study,different conditions of sandblasting on dental implant fixtures were investigated to achieve the best sandblasting conditions.18 different sandblasting conditions(Using 152 implant fixture samples)were examined,including parameters such as particle size,particle blasting pressure,and particle blasting angle.The surface treatment of the samples was performed using the SLA+Anodizing method.AFM testing was performed for each of the 18 different states,and the average surface roughness of each of these was compared with each other.Then,a bone layer was placed on the sample with the closest average surface roughness to the standard and the least amount of aluminum oxide on its surface among the 18 different states,to confirm the accuracy and quality of the desired surface roughness by examining the bone formation process and speed.The results showed that state No.4(sandblast particle size:75µm,spraying pressure of sandblast particles:4 bar,sandblast particle spraying angle:30 degrees),which was prepared using the SLA+Anodizing method and had a surface roughness of 1.989µm(The percentage of Al_(2)O_(3)on the surface=6%),had the best sandblasting conditions and showed 95%cell viability and accelerated the treatment and bone formation process for about a week.The simulation results,using Abaqus software,indicated that the stress distribution on the surface of the implant fixture in contact with the bone surface has increased by approximately 4.3%for state No.4.This will help prevent loosening of the dental implant fixture over time. 展开更多
关键词 Dental implants Surface treatment Sandblast Surface roughness OSSEOINTEGRATION
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Experimental Study on Vortex-Induced Vibration of Rough Risers with Coupling Interference Effect Under Side-by-Side Arrangement
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作者 HU Ze-bo LIU Zhen +5 位作者 LI Peng GUO Hai-yan WANG Shu-bing REN Xiao-hui HOU Hao WANG Ye-shuo 《China Ocean Engineering》 SCIE EI CSCD 2024年第1期18-28,共11页
A vortex-induced vibration(VIV)experiment of rough risers with coupling interference effect under a side-by-side arrangement was carried out in a wave-current combined flume.The roughness of the riser was characterize... A vortex-induced vibration(VIV)experiment of rough risers with coupling interference effect under a side-by-side arrangement was carried out in a wave-current combined flume.The roughness of the riser was characterized by arranging different specifications of surface attachments on the surface of the riser.Rough risers with three different roughnesses were arranged side by side with smooth risers to explore the VIV response of the riser under the combined action of roughness and interference effect,and to reveal the coupling mechanism between roughness and interference effect.The experimental results show that,compared with that of a smooth riser,the VIV of a rough riser under the coupling interference effect has a wider"lock-in"region,and the displacement decreases more significantly at a high reduced velocity,which is more likely to excite higher-order modes and frequency responses.In addition,the displacement response and frequency response of the smooth riser are not significantly affected by wake interference from the rough riser,which is caused by the decrease of the wake region due to the delay of the boundary layer separation point of the rough riser. 展开更多
关键词 marine riser vortex-induced vibration side-by-side arrangement roughNESS interference effect
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Prediction of joint roughness coefficient via hybrid machine learning model combined with principal components analysis 被引量:1
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作者 Shijie Xie Hang Lin +2 位作者 Tianxing Ma Kang Peng Zhen Sun 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第4期2291-2306,共16页
Joint roughness coefficient(JRC)is the most commonly used parameter for quantifying surface roughness of rock discontinuities in practice.The system composed of multiple roughness statistical parameters to measure JRC... Joint roughness coefficient(JRC)is the most commonly used parameter for quantifying surface roughness of rock discontinuities in practice.The system composed of multiple roughness statistical parameters to measure JRC is a nonlinear system with a lot of overlapping information.In this paper,a dataset of eight roughness statistical parameters covering 112 digital joints is established.Then,the principal component analysis method is introduced to extract the significant information,which solves the information overlap problem of roughness characterization.Based on the two principal components of extracted features,the white shark optimizer algorithm was introduced to optimize the extreme gradient boosting model,and a new machine learning(ML)prediction model was established.The prediction accuracy of the new model and the other 17 models was measured using statistical metrics.The results show that the prediction result of the new model is more consistent with the real JRC value,with higher recognition accuracy and generalization ability. 展开更多
关键词 Rock discontinuities Joint roughness coefficient(JRC) roughness characterization Principal components analysis(PCA) Machine learning
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Effects of high temperature and thermal cycles on fracture surface's roughness of granite:An insight on 3D morphology 被引量:1
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作者 Qixiong Gu Zhen Huang +5 位作者 Kui Zhao Wen Zhong Li Liu Xiaozhao Li Yun Wu Ma Dan 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第2期810-826,共17页
The roughness of the fracture surface directly affects the strength,deformation,and permeability of the surrounding rock in deep underground engineering.Understanding the effect of high temperature and thermal cycle o... The roughness of the fracture surface directly affects the strength,deformation,and permeability of the surrounding rock in deep underground engineering.Understanding the effect of high temperature and thermal cycle on the fracture surface roughness plays an important role in estimating the damage degree and stability of deep rock mass.In this paper,the variations of fracture surface roughness of granite after different heating and thermal cycles were investigated using the joint roughness coefficient method(JRC),three-dimensional(3D)roughness parameters,and fractal dimension(D),and the mechanism of damage and deterioration of granite were revealed.The experimental results show an increase in the roughness of the granite fracture surface as temperature and cycle number were incremented.The variations of JRC,height parameter,inclination parameter and area parameter with the temperature conformed to the Boltzmann's functional distribution,while the D decreased linearly as the temperature increased.Besides,the anisotropy index(Ip)of the granite fracture surface increased as the temperature increased,and the larger parameter values of roughness characterization at different temperatures were attained mainly in directions of 20°–40°,60°–100°and 140°–160°.The fracture aperture of granite after fracture followed the Gauss distribution and the average aperture increased with increasing temperature,which increased from 0.665 mm at 25℃to 1.058 mm at 800℃.High temperature caused an uneven thermal expansion,water evaporation,and oxidation of minerals within the granite,which promoted the growth and expansion of microfractures,and reduced interparticle bonding strength.In particular,the damage was exacerbated by the expansion and cracking of the quartz phase transition after T>500℃.Thermal cycles contributed to the accumulation of this damage and further weakened the interparticle bonding forces,resulting in a significant increase in the roughness,anisotropy,and aperture of the fracture surface after five cycles. 展开更多
关键词 GRANITE Thermal cycles High temperature Fracture surface roughness ANISOTROPIC Thermal damage
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A Bilinear Sparse Domination for the Maximal Calder´on Commutator with Rough Kernel
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作者 WANG Meizhong ZHAO Junyan 《数学进展》 北大核心 2025年第5期1059-1074,共16页
LetΩbe homogeneous of degree zero,integrable on S^(d−1) and have vanishing moment of order one,a be a function on R^(d) such that ∇a∈L^(∞)(R^(d)).Let T*_(Ω,a) be the maximaloperator associated with the d-dimensional... LetΩbe homogeneous of degree zero,integrable on S^(d−1) and have vanishing moment of order one,a be a function on R^(d) such that ∇a∈L^(∞)(R^(d)).Let T*_(Ω,a) be the maximaloperator associated with the d-dimensional Calder´on commutator defined by T*_(Ωa)f(x):=sup_(ε>0)|∫_(|x-y|>ε)^Ω(x-y)/|x-y|^(d+1)(a(x)-a(y))f(y)dy.In this paper,the authors establish bilinear sparse domination for T*_(Ω,a) under the assumption Ω∈L∞(Sd−1).As applications,some quantitative weighted bounds for T*_(Ω,a) are obtained. 展开更多
关键词 Calderon commutator Fourier transform multiplier operator approximation bilinear sparse domination rough kernel
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Boundedness of the Commutators of Rough Singular Integral Operators on Triebel–Lizorkin Spaces
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作者 LIU Jie GAO Wenhua 《数学进展》 北大核心 2025年第5期1075-1086,共12页
Let Ω be homogeneous of degree zero,integrable on S^(n−1) and have mean value zero,T_(Ω) be the homogeneous singular integral operator with kernel Ω(x)/|x|^(n) and[b,T_(Ω)]be the commutator of T_(Ω)with symbol b∈BMO(... Let Ω be homogeneous of degree zero,integrable on S^(n−1) and have mean value zero,T_(Ω) be the homogeneous singular integral operator with kernel Ω(x)/|x|^(n) and[b,T_(Ω)]be the commutator of T_(Ω)with symbol b∈BMO(R^(n)).In this paper,the authors prove that if sup ζ∈S^(n−1)∫Sn−1^(|Ω(θ)|log^(β)(1/|θ·ζ|)dθ<∞ with β>2,then[b,T_(Ω)]is bounded on Triebel–Lizorkin space F^(0,q)p(R^(n))provided that 1+1/β−1<p,q<β. 展开更多
关键词 rough singular integral operator COMMUTATOR Triebel-Lizorkin space Littlewood-Paley theory
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Effect of stochastic fracture surface roughness on water flow and heat transfer in fractured rocks
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作者 LIU Dongdong SONG Wenjie +2 位作者 LU Wei ZHONG Guo YANG Tao 《中国水利水电科学研究院学报(中英文)》 北大核心 2025年第4期449-459,共11页
As the dominant seepage channel in rock masses,it is of great significance to study the influence of fracture roughness distribution on seepage and heat transfer in rock masses.In this paper,the fracture roughness dis... As the dominant seepage channel in rock masses,it is of great significance to study the influence of fracture roughness distribution on seepage and heat transfer in rock masses.In this paper,the fracture roughness distribution functions of the Bakhtiary dam site and Oskarshamn/Forsmark mountain were fitted using statistical methods.The COMSOL Multiphysics finite element software was utilized to analyze the effects of fracture roughness distribution types and empirical formulas for fracture hydraulic aperture on the seepage field and temperature field of rock masses.The results show that:(1)The fracture roughness at the Bakhtiary dam site and Oskarshamn/Forsmark mountain follows lognormal and normal distributions,respectively;(2)For rock masses with the same expected value and standard deviation of fracture roughness,the outflow from rock masses with lognormal distribution of fracture roughness is significantly larger than that of rock masses with normal distribution of fracture roughness;(3)The fracture hydraulic aperture,outflow,and cold front distance of the Li and Jiang model are significantly larger than those of the Barton model;(4)The outflow,hydraulic pressure distribution,and temperature distribution of the Barton model are more sensitive to the fracture roughness distribution type than those of the Li and Jiang model. 展开更多
关键词 discrete fracture networks roughness distribution hydro-mechanical aperture model seepage and heat transfer
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Spatiotemporal Analysis of Pavement Roughness Using Connected Vehicle Data for Asset Management
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作者 Jijo K. Mathew Jairaj Desai +2 位作者 Rahul Suryakant Sakhare Jeremy Hunter Darcy M. Bullock 《Journal of Transportation Technologies》 2025年第1期1-16,共16页
Pavement condition monitoring and its timely maintenance is necessary to ensure the safety and quality of the roadway infrastructure. The International Roughness Index (IRI) is a commonly used measure to quantify road... Pavement condition monitoring and its timely maintenance is necessary to ensure the safety and quality of the roadway infrastructure. The International Roughness Index (IRI) is a commonly used measure to quantify road surface roughness and is a critical input to asset management. In Indiana, the IRI statistic contributes to roughly half of the pavement quality index computation used for asset management. Most agencies inventory IRI once a year, however, pavement conditions vary much more frequently. The objective of this paper is to develop a framework using crowdsourced connected vehicle data to identify and detect temporal changes in IRI. Over 3 billion connected vehicle records in Indiana were analyzed across 30 months between 2022 and 2024 to understand the spatiotemporal variations in roughness. Annual comparisons across all major interstates in Indiana showed the miles of interstates classified as “Good” decreased from 1896 to 1661 miles between 2022 and 2024. The miles of interstate classified as “Needs Maintenance” increased from 82 to 120 miles. A detailed case study showing monthly and daily changes of estimated IRI on I-65 are presented along with supporting dashcam images. Although the crowdsourced IRI estimates are not as robust as traditional specialized pavement profilers, they can be obtained on a monthly, weekly, or even daily basis. The paper concludes by suggesting a combination of frequent crowdsourced IRI and commercially available dashcam imagery of roadway can provide an agile and responsive mechanism for agencies to implement pavement asset management programs that can complement existing annual programs. 展开更多
关键词 Connected Vehicles PAVEMENT Pavement Quality roughNESS IRI Dashcam
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Effect of Photoresist Biomimetic Surface Roughness on Droplet Evaporation Dynamics
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作者 Zhihao Zhang Xiangcheng Gao Yuying Yan 《Journal of Bionic Engineering》 2025年第3期1338-1351,共14页
Control of the wetting properties of biomimetic functional surfaces is a desired functionality in many applications.In this paper,the photoresist SU-8 was used as fabrication material.A silicon wafer was used as a sub... Control of the wetting properties of biomimetic functional surfaces is a desired functionality in many applications.In this paper,the photoresist SU-8 was used as fabrication material.A silicon wafer was used as a substrate to prepare a biomimetic surface with different surface roughness and micro-pillars arranged in array morphology.The evaporation dynamics and interfacial heat transfer processes of deionised water droplets on the bioinspired microstructure surface were experimentally studied.The study not only proves the feasibility of preparing hydrophilic biomimetic functional surfaces directly through photoresist materials and photolithography technology but also shows that by adjusting the structural parameters and arrangement of the surface micro-pillar structure,the wettability of the biomimetic surface can be significantly linearly regulated,thereby effectively affecting the heat and mass transfer process at the droplet liquid-vapour interface.Analysis of the results shows that by controlling the biomimetic surface microstructure,the wettability can be enhanced by about 22%at most,the uniformity of the temperature distribution at the liquid-vapour interface can be improved by about 34%,and the average evaporation rate can be increased by about 28%.This study aims to provide some guidance for the research on bionic surface design based on photoresist materials. 展开更多
关键词 Biomimetics Droplet evaporation Surface roughness WETTABILITY Interfacial phenomenon
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New peak shear strength criterion of rock joints based on two-order roughness
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作者 HONG Chenjie TAO Zhigang +3 位作者 YANG Shengqi WANG Kai WENG Hanqian HUANG Man 《Journal of Mountain Science》 2025年第5期1859-1870,共12页
The primary objective of this work is to improve our understanding of the mechanical involvements of two-order roughness in shear.First,wavelet analysis is used to separate the waviness(first-order)and unevenness(seco... The primary objective of this work is to improve our understanding of the mechanical involvements of two-order roughness in shear.First,wavelet analysis is used to separate the waviness(first-order)and unevenness(second-order)from four granite joint surfaces,with roughness characterized using Grasselli’s 3D morphology parameters.The results reveal that first-order roughness is more pronounced than second-order roughness,highlighting the dominant role of waviness in joint surface roughness.Additionally,the variation in first-order roughness with strike direction corresponds to the total roughness,while second-order roughness remains largely constant,indicating that roughness anisotropy is primarily driven by waviness.Then,direct shear tests on joint replicas are performed to investigate the contributions of both roughness orders to peak shear strength.The results show that the peak dilation angle is closely related to first-order roughness,while the shear component angle is closely associated with second-order roughness,both exhibiting a linear correlation.Based on these findings,relationships are established between the angles and their respective roughness orders.Finally,a joint shear strength criterion based on two-order roughness is proposed.A comparative analysis of prediction accuracy reveals that the average relative error for the proposed criterion is 13.79%,while the errors for Xia's,Yang's,and Ban's criteria are 15.19%,16.29%,and 13.87%,respectively.It demonstrates the proposed criterion can predict the peak shear strength of rock joints. 展开更多
关键词 Rock joint WAVINESS Unevenness Surface roughness Peak shear strength
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Dynamic Characteristics of Different Pantograph Structures for Heavy-Duty Trucks Considering Road Excitation
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作者 Yan Xu Dietmar Gohlich +4 位作者 Sangyoung Park William Zhendong Liu Ziwei Zhou Haiyang Qu Weidong Zhu 《Computer Modeling in Engineering & Sciences》 2025年第8期1655-1676,共22页
The emissions from traditional fossil heavy-duty trucks have become a conspicuous issue worldwide.The electrical road system(ERS)can offer a viable solution for achieving zero CO_(2) emissions and has high energy effi... The emissions from traditional fossil heavy-duty trucks have become a conspicuous issue worldwide.The electrical road system(ERS)can offer a viable solution for achieving zero CO_(2) emissions and has high energy efficiency in long-distance road cargo transport.While many kinds of pantograph structures have been developed for the ERS,their corresponding pantograph-catenary dynamic characteristics under different road conditions have not been investigated.This work performs a numerical study on the dynamics of the pantograph-catenary interaction of an ERS considering different pantograph structures.First,a pantograph-catenary-truck-road model is proposed.The reduced catenary model and reduced-plate model transmission method are used to minimize model scale.Three different types of ERS pantograph structures are considered in the model.After validation,the pantograph-catenary dynamics under the influence of truck-road interactions with complex road roughness and different pantographs are studied and compared.The corresponding vibration transmission mechanism is further focused.The results show that the truck-road interaction has a significant effect on the pantograph-catenary interaction,but the pantograph with only one lower and upper armcan isolate the roll vibrationmotion transmission fromthe truck to the collector head,which has the best dynamic performance and is suggested for use in the ERS. 展开更多
关键词 Heavy-duty truck pantograph-catenary system pantograph structure dynamic performance road roughness
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Surface Roughness Model and Process of Brazed Diamond Tool Milling and Grinding Sapphire Dome
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作者 FENG Wei SUN Xiaokang +1 位作者 ZHANG Lingling ZHU Nannan 《Transactions of Nanjing University of Aeronautics and Astronautics》 2025年第4期554-564,共11页
Sapphire hemispherical domes are machined through milling and shaping using brazed diamond tools.A mathematical model describing roughness for this processing method is established,and the relationship between roughne... Sapphire hemispherical domes are machined through milling and shaping using brazed diamond tools.A mathematical model describing roughness for this processing method is established,and the relationship between roughness and its influencing factors is analyzed.Experiments on the hemispherical dome shaping process are conducted to validate the model,analyzing the variation in roughness under different tool and workpiece rotational speeds.The results are consistent with the predictions of the established roughness model,suggesting that the model can be used to guide subsequent process experiments.Milling and shaping efficiency using brazed diamond tools typically can reach 14 g/min.The machined sapphire surfaces exhibit relatively few microcracks and minimal damage,with almost all exclusively visible grooves resulting from brittle fracture removal.The surface roughness after machining is below 2.5μm.Milling sapphire domes with brazed diamond tools represents a novel shaping technique characterized by high efficiency and high quality. 展开更多
关键词 diamond tools sapphire dome milling and grinding roughNESS
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Mechanism of proppant transport and deposition in rough intersecting fractures after offshore fracturing
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作者 Biao Yin Yi-Shan Lou +1 位作者 Shan-Yong Liu Yan Zhang 《Petroleum Science》 2025年第3期1270-1288,共19页
To accurately analyze proppant transport in rough intersecting fractures and elucidate the interaction mechanisms among liquid,particles,and rough walls,this study reconstructed a numerical model of fractures in inhom... To accurately analyze proppant transport in rough intersecting fractures and elucidate the interaction mechanisms among liquid,particles,and rough walls,this study reconstructed a numerical model of fractures in inhomogeneous reservoirs with varying brittleness index(BI).Various auto-correlation Gaussian rough fracture models were created using Matlab to assess roughness through the fractal dimension method.This research innovatively combined Boolean operations to establish three-dimensional rough fracture models,incorporating(Computational Fluid Dynamics)CFD-DEM(Discrete Element Method)with a bidirectional method for cosimulation.The proppant transport in fractures was categorized into three zones based on the difference in the turbulent kinetic energy.Artificially induced fracture roughness increases fluid retention and turbulence,causing plugging effects and limiting proppant flow into branch fractures.Additionally,compared with the superior deposition and significant support effects of the spherical proppant,the low-sphericity proppant traveled farther under fracturing fluid,inducing more pronounced plugging near curved fracture intersections;the variation in fracture intersection angles primarily impacted the wall shear stress within the flow field,indicating smaller angles led to higher shear energy at the intersection.Compared with the intersection angle of 30°,the height and area deposited in the 90 branch fracture increased by 52.25%and 65.33%,respectively:notably,injecting proppant from smaller to larger particles(S:M:L)and a low velocity effectively ensured fracture conductivity near the wellbore at joint roughness coefficient(JRC)≥46 while achieving satis-factory placement in the branch fracture,making it a recommended approach. 展开更多
关键词 Hydraulic fracturing Intersecting fracture PROPPANT Turbulent kinetic energy CFD-DEM SPHERICITY Joint roughness coefficient
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Predictive models for the surface roughness and subsurface damage depth of semiconductor materials in precision grinding
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作者 Shang Gao Haoxiang Wang +2 位作者 Han Huang Zhigang Dong Renke Kang 《International Journal of Extreme Manufacturing》 2025年第3期423-449,共27页
Workpiece rotational grinding is widely used in the ultra-precision machining of hard and brittle semiconductor materials,including single-crystal silicon,silicon carbide,and gallium arsenide.Surface roughness and sub... Workpiece rotational grinding is widely used in the ultra-precision machining of hard and brittle semiconductor materials,including single-crystal silicon,silicon carbide,and gallium arsenide.Surface roughness and subsurface damage depth(SDD)are crucial indicators for evaluating the surface quality of these materials after grinding.Existing prediction models lack general applicability and do not accurately account for the complex material behavior under grinding conditions.This paper introduces novel models for predicting both surface roughness and SDD in hard and brittle semiconductor materials.The surface roughness model uniquely incorporates the material’s elastic recovery properties,revealing the significant impact of these properties on prediction accuracy.The SDD model is distinguished by its analysis of the interactions between abrasive grits and the workpiece,as well as the mechanisms governing stress-induced damage evolution.The surface roughness model and SDD model both establish a stable relationship with the grit depth of cut(GDC).Additionally,we have developed an analytical relationship between the GDC and grinding process parameters.This,in turn,enables the establishment of an analytical framework for predicting surface roughness and SDD based on grinding process parameters,which cannot be achieved by previous models.The models were validated through systematic experiments on three different semiconductor materials,demonstrating excellent agreement with experimental data,with prediction errors of 6.3%for surface roughness and6.9%for SDD.Additionally,this study identifies variations in elastic recovery and material plasticity as critical factors influencing surface roughness and SDD across different materials.These findings significantly advance the accuracy of predictive models and broaden their applicability for grinding hard and brittle semiconductor materials. 展开更多
关键词 surface quality GRINDING predictive models semiconductor materials surface roughness subsurface damage depth
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Internal surface finishing and roughness measurement:A critical review
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作者 Jiang GUO Qikai LI +5 位作者 Pu QIN Ankang YUAN Mingyang LU Xiaolong KE Yicha ZHANG Benny CFCHEUNG 《Chinese Journal of Aeronautics》 2025年第8期563-587,共25页
Modern industrial equipment is increasingly characterized by miniaturization,integration,and high performance,necessitating the production of complex structural parts with exceptionally high internal surface quality.D... Modern industrial equipment is increasingly characterized by miniaturization,integration,and high performance,necessitating the production of complex structural parts with exceptionally high internal surface quality.Direct manufacturing often leads to high internal surface roughness,which traditional finishing and measuring methods cannot adequately address due to the decreasing size and increasing complexity of internal structures.This is especially true for components like pipes with large aspect ratios,extremely small deep holes,multi-stage bends,cross pipes,and array holes.To meet the high-performance manufacturing demands of these parts,advanced internal surface finishing and roughness measurement technologies have gained significant attention.This review focuses on the challenges and solutions related to internal surface parts with various apertures and complex structures.Internal surface finishing methods are categorized into mechanical finishing,fluid-based finishing,and energy-field-based finishing based on their characteristics.Roughness measurement technologies are divided into tool-probing and non-probing methods.The principles,required equipment,and key parameters of each finishing and measurement approach are discussed in detail.Additionally,the advantages and limitations of these methods are summarized,and future trends are forecasted.This paper serves as a comprehensive guide for researchers and engineers aiming to enhance the internal surface quality of complex structure parts. 展开更多
关键词 Internal surface finishing roughness measurement Small aperture Complex structure Tool-probing
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Electro-chemo-mechanics interplays caused by solid electrolyte-lithium anode interface roughness in all-solid-state batteries
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作者 Chunhao Yuan Jing Wu +2 位作者 Wenjing Zhang Menghui Han Yikai Jia 《Journal of Energy Chemistry》 2025年第9期495-507,I0013,共14页
Solid-to-solid interfacial issues are one of the most intractable problems hindering the practical application of all-solid-state batteries(ASSBs).The interfacial instability behaviors caused by the rough interface be... Solid-to-solid interfacial issues are one of the most intractable problems hindering the practical application of all-solid-state batteries(ASSBs).The interfacial instability behaviors caused by the rough interface between lithium anode and solid electrolyte(SE)involve complicated electro-chemo-mechanics interplays and their quantitative relationships still remain unclear.The three-dimensional electro-chemomechanical coupled model with randomly generated rough lithium-SE interface is developed in this study to investigate the effects of interface roughness on the interfacial failure behaviors.Results demonstrate that the existence of a rough lithium-SE interface causes the highly concentrated strain,GPa-level stress,and localized current density at the protruding tips,probably inducing dendrite formation and interface cracking.The interface roughness effect is much more pronounced in lithium anode than graphite anode due to their different Li storage mechanisms,i.e.,surface deposition and Li intercalation.Excessive stack pressure(>50 MPa)magnifies the stress effect on overpotential to enlarge the current density localization and deteriorate the interfacial instability issues.Reducing interface roughness through surface treatment,together with regulation of external operation conditions,can effectively improve interfacial stability performance.The results provide an in-depth understanding of the underlying electro-chemo-mechanical coupling mechanism caused by the rough anode-SE interface and bring more insights into further improvement of ASSBs'enhanced reliability and longevity. 展开更多
关键词 All-solid-state battery Interface roughness Electro-chemo-mechanical coupling Multiphysics modeling Interfacial failure mechanisms
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Effects of Wear-Induced Surface Roughness and Pore Taper on the Performance of Porous ZnS/Ag High-Temperature Solar Absorbers
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作者 Haiyan Yu MingdongLi +3 位作者 NingGuo Fengying Ren YonghengLu Mu Du 《Frontiers in Heat and Mass Transfer》 2025年第5期1495-1509,共15页
High-temperature radiative cooling is essential for solar absorbers,as it mitigates efficiency degradation resulting from thermal accumulation.While porous structures have proven effective in enhancing absorber perfor... High-temperature radiative cooling is essential for solar absorbers,as it mitigates efficiency degradation resulting from thermal accumulation.While porous structures have proven effective in enhancing absorber performance,practical manufacturing processes and prolonged operational wear inevitably introduce surface roughness and structural deviations,which profoundly impact radiative properties.This study constructs a ZnS/Ag solar absorber model with surface roughness and employs the finite-difference time-domain method to investigate how characteristic length,surface roughness,porosity,pore shape factor,and taper influence its radiative properties in the 3μm-5μm band at 750 K.Results show optimal absorption at a 1μm characteristic length with a 36.72%improvement compared to the model with l=0.25μm,increased absorption with higher porosity with a 69.29%improvement at 0.6 compared to the non-porous structure,lower circularity with a 19.03%improvement for C=0.89 compared to C=1.00,while surface roughness with a 61.24%improvement at RMS=0.031 compared to RMS=0 and taper with a 38.29%improvement at β=20°compared to β=0°also exert significant effects.This work provides engineering design guidelines for high-efficiency,low-cost absorbers. 展开更多
关键词 Radiative cooling surface roughness porous materials optical properties solar thermal conversion
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Grid-growth method for the reconstruction of 3D rock joints with arbitrary joint roughness and persistence
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作者 Hanyu CHEN Peng GUO +1 位作者 Guangyao LI Lifeng FAN 《Journal of Zhejiang University-Science A(Applied Physics & Engineering)》 2025年第5期393-406,共14页
We present a grid-growth method to reconstruct 3D rock joints with arbitrary joint roughness and persistence.In the first step of this workflow,the joint model is divided into uniform grids.Then by adjusting the posit... We present a grid-growth method to reconstruct 3D rock joints with arbitrary joint roughness and persistence.In the first step of this workflow,the joint model is divided into uniform grids.Then by adjusting the positions of the grids,the joint morphology can be modified to construct models with desired joint roughness and persistence.Accordingly,numerous joint models with different joint roughness and persistence were built.The effects of relevant parameters(such as the number,height,slope of asperities,and the number,area of rock bridges)on the joint roughness coefficient(JRC)and joint persistence were investigated.Finally,an artificially split joint was reconstructed using the method,and the method's accuracy was evaluated by comparing the JRC of the models with that of the artificially split joint.The results showed that the proposed method can effectively control the JRC of joint models by adjusting the number,height,and slope of asperities.The method can also modify the joint persistence of joint models by adjusting the number and area of rock bridges.Additionally,the JRC of models obtained by our method agrees with that of the artificially split surface.Overall,the method demonstrated high accuracy for 3D rock joint reconstruction. 展开更多
关键词 3D rock joint reconstruction Joint roughness Joint persistence ASPERITY Rock bridge
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