Isothermal hot compression tests of as-cast high-Cr ultra-super-critical（USC） rotor steel with columnar grains perpendicular to the compression direction were carried out in the temperature range from 950 to 1250...Isothermal hot compression tests of as-cast high-Cr ultra-super-critical（USC） rotor steel with columnar grains perpendicular to the compression direction were carried out in the temperature range from 950 to 1250°C at strain rates ranging from 0.001 to 1 s^（-1）. The softening mechanism was dynamic recovery（DRV） at 950°C and the strain rate of 1 s^（-1）, whereas it was dynamic recrystallization（DRX） under the other conditions. A modified constitutive equation based on the Arrhenius model with strain compensation reasonably predicted the flow stress under various deformation conditions, and the activation energy was calculated to be 643.92 kJ ×mol^（-1）. The critical stresses of dynamic recrystallization under different conditions were determined from the work-hardening rate（θ）–flow stress（σ） and-θ/σ–σ curves. The optimum processing parameters via analysis of the processing map and the softening mechanism were determined to be a deformation temperature range from 1100 to 1200°C and a strain-rate range from 0.001 to 0.08 s^（-1）, with a power dissipation efficiency η greater than 31%.展开更多
Isothermal hot compression tests on the as-cast high-Cr ultra-super-critical rotor steel with columnar grains were carried out in the temperature range from 1223 to 1523Kand at strain rates from 0.001 to 1s^（-1）.The...Isothermal hot compression tests on the as-cast high-Cr ultra-super-critical rotor steel with columnar grains were carried out in the temperature range from 1223 to 1523Kand at strain rates from 0.001 to 1s^（-1）.The compression direction was parallel to the longitudinal direction of columnar grains.The constitutive equation based on Arrhenius model was presented,and the processing maps based on the dynamic material model were developed,correlating with microstructure observation.The main softening mechanism was dynamic recovery at 1223 Kunder strain rates from 0.1to 1s^（-1）,whereas it was dynamic recrystallization under other deformation conditions.The constitutive equation modified by strain compensation reasonably predicted the flow stresses.The processing maps and microstructure evolution mechanism schematic indicated that the optimum hot working parameters lay in the zone defined by the temperature range from 1423 to 1473Kand the strain rate range from 0.001 to 1s^（-1）.展开更多
The compressor of composite gear teeth is a new type of rotor compressor withpartial built-in compression process. Analysis of its thermodynamic process indicates that thebuilt-in process is incomplete. The thermodyna...The compressor of composite gear teeth is a new type of rotor compressor withpartial built-in compression process. Analysis of its thermodynamic process indicates that thebuilt-in process is incomplete. The thermodynamic process of the compressor of composite gear teethcan be considered as five processes; the suction process, the isometric process, the compressionprocess, the pressure-balance process at high pressure and low pressure gas, and discharge process.Here, it is necessary to explain further the pressure-balance process. The pressure-balance processis isometric process. It is found that the isometric process of gas in chamber A whose capacity is83 percent of total work volume can be eliminated basically through extending the discharge port toconnect early the discharge port with the chamber B. By the above-mentioned method, the loss ofenergy will be reduced.展开更多
This paper describes a CAD compatible software which can conduct model measurementand analysis on a dedicated computer system.This system which can provide modal testing andanalysis capability is also demonstrated bri...This paper describes a CAD compatible software which can conduct model measurementand analysis on a dedicated computer system.This system which can provide modal testing andanalysis capability is also demonstrated briefly.It addresses four main tasks:(1)modal testingand data acquisition,(2)data analysis and correlation,(3)output of modal analysis results,(4)predictions of modal parameters using Structural Dynamic Modification (SDM)software.展开更多
Copper alloy was adopted to prepare helicopter rotor counterbalance component by means of permanent-mold casting. Process parameters were determined on the basis of theory calculation and computer numerical simulation...Copper alloy was adopted to prepare helicopter rotor counterbalance component by means of permanent-mold casting. Process parameters were determined on the basis of theory calculation and computer numerical simulation. Through controlling mould temperature, pouring temperature and speed, the defects, such as gas cavity, shrinkage porosity, cold shut, can be effectively avoided. The results show that the best process parameters for smelting are as follows: pouring temperature is 1 100 ℃, pouring time is 14 s and opened mould time is 6 min. Mixture of 90% charcoal powder and 10% fluorite were selected as covering agent and 0.01% phosphorus copper acts as oxidizer. The density of rotor counterbalance component after casting in permanent-mold is 99.91% of its theory density. Mechanical properties are as follows: σb=315 MPa, σ0.2=143 MPa, δ=25%, HB=950. The mass deviation is between -5 g and +5 g, the curved surface distortion is less than 0.20 mm, and the largest tolerance of sectional thickness can be controlled between -0.10 mm and +0.10 mm.展开更多
基金supported by the Major State Basic Research Development Program of China (No.2011CB012900)the National Natural Science Foundation of China (No.51374144)the Shanghai Rising-Star Program (No.14QA1402300)
文摘Isothermal hot compression tests of as-cast high-Cr ultra-super-critical（USC） rotor steel with columnar grains perpendicular to the compression direction were carried out in the temperature range from 950 to 1250°C at strain rates ranging from 0.001 to 1 s^（-1）. The softening mechanism was dynamic recovery（DRV） at 950°C and the strain rate of 1 s^（-1）, whereas it was dynamic recrystallization（DRX） under the other conditions. A modified constitutive equation based on the Arrhenius model with strain compensation reasonably predicted the flow stress under various deformation conditions, and the activation energy was calculated to be 643.92 kJ ×mol^（-1）. The critical stresses of dynamic recrystallization under different conditions were determined from the work-hardening rate（θ）–flow stress（σ） and-θ/σ–σ curves. The optimum processing parameters via analysis of the processing map and the softening mechanism were determined to be a deformation temperature range from 1100 to 1200°C and a strain-rate range from 0.001 to 0.08 s^（-1）, with a power dissipation efficiency η greater than 31%.
基金sponsored by Major State Basic Research Development Program of China(No.2011CB012900)National Natural Science Foundation of China(No.51374144)
文摘Isothermal hot compression tests on the as-cast high-Cr ultra-super-critical rotor steel with columnar grains were carried out in the temperature range from 1223 to 1523Kand at strain rates from 0.001 to 1s^（-1）.The compression direction was parallel to the longitudinal direction of columnar grains.The constitutive equation based on Arrhenius model was presented,and the processing maps based on the dynamic material model were developed,correlating with microstructure observation.The main softening mechanism was dynamic recovery at 1223 Kunder strain rates from 0.1to 1s^（-1）,whereas it was dynamic recrystallization under other deformation conditions.The constitutive equation modified by strain compensation reasonably predicted the flow stresses.The processing maps and microstructure evolution mechanism schematic indicated that the optimum hot working parameters lay in the zone defined by the temperature range from 1423 to 1473Kand the strain rate range from 0.001 to 1s^（-1）.
文摘The compressor of composite gear teeth is a new type of rotor compressor withpartial built-in compression process. Analysis of its thermodynamic process indicates that thebuilt-in process is incomplete. The thermodynamic process of the compressor of composite gear teethcan be considered as five processes; the suction process, the isometric process, the compressionprocess, the pressure-balance process at high pressure and low pressure gas, and discharge process.Here, it is necessary to explain further the pressure-balance process. The pressure-balance processis isometric process. It is found that the isometric process of gas in chamber A whose capacity is83 percent of total work volume can be eliminated basically through extending the discharge port toconnect early the discharge port with the chamber B. By the above-mentioned method, the loss ofenergy will be reduced.
文摘This paper describes a CAD compatible software which can conduct model measurementand analysis on a dedicated computer system.This system which can provide modal testing andanalysis capability is also demonstrated briefly.It addresses four main tasks:(1)modal testingand data acquisition,(2)data analysis and correlation,(3)output of modal analysis results,(4)predictions of modal parameters using Structural Dynamic Modification (SDM)software.
文摘Copper alloy was adopted to prepare helicopter rotor counterbalance component by means of permanent-mold casting. Process parameters were determined on the basis of theory calculation and computer numerical simulation. Through controlling mould temperature, pouring temperature and speed, the defects, such as gas cavity, shrinkage porosity, cold shut, can be effectively avoided. The results show that the best process parameters for smelting are as follows: pouring temperature is 1 100 ℃, pouring time is 14 s and opened mould time is 6 min. Mixture of 90% charcoal powder and 10% fluorite were selected as covering agent and 0.01% phosphorus copper acts as oxidizer. The density of rotor counterbalance component after casting in permanent-mold is 99.91% of its theory density. Mechanical properties are as follows: σb=315 MPa, σ0.2=143 MPa, δ=25%, HB=950. The mass deviation is between -5 g and +5 g, the curved surface distortion is less than 0.20 mm, and the largest tolerance of sectional thickness can be controlled between -0.10 mm and +0.10 mm.
