In response to the accelerating demands of industrial development,the scale-up of stirred reactors has become increasingly prevalent.Multi-shaft stirred reactors have emerged as a promising solution;however,a critical...In response to the accelerating demands of industrial development,the scale-up of stirred reactors has become increasingly prevalent.Multi-shaft stirred reactors have emerged as a promising solution;however,a critical challenge remains in achieving efficient mixing while simultaneously minimizing energy consumption.Here,a novel approach based on differential rotation speeds to optimize mixing performance was proposed.Results demonstrate that a carefully configured rotation speed difference significantly enhances mixing efficiency,reducing mixing time by 17.89% and power consumption by 12.07%.This strategy not only amplifies flow field instability but also minimizes instability discrepancies,promoting a more uniform distribution of vortices across various scales.Furthermore,under this approach,the bottom impeller has the strongest impact on mixing,while the middle and lower impellers synergistically strengthen the weaker mixing regions and facilitate the redistribution of energy in the flow field.This method promotes efficient energy transfer from large-scale to small-scale vortices,ultimately improving overall mixing performance.This work offers a promising avenue for the optimal design and operation of multi-shaft stirred reactors,advancing both efficiency and energy sustainability.展开更多
基金supported by the National Natural Science Foundation of China (22078030,52021004)National Key Research and Development Project (2019YFC1905802)+4 种基金Key Project of Independent Research Project of State Key Laboratory of Coal Mine Disaster Dynamics and Control (2011DA105287-zd201902)Chongqing Natural Science Foundation Innovation and Development Joint Fund Project (CSTB2022NSCQ-LZX0014)Hubei Three Gorges Laboratory Open/Innovation Fund (SK211009,SK215001)Fundamental Research Funds for Central Universities(2022CDJQY-005)this work also received funding from the China Scholarship Council。
文摘In response to the accelerating demands of industrial development,the scale-up of stirred reactors has become increasingly prevalent.Multi-shaft stirred reactors have emerged as a promising solution;however,a critical challenge remains in achieving efficient mixing while simultaneously minimizing energy consumption.Here,a novel approach based on differential rotation speeds to optimize mixing performance was proposed.Results demonstrate that a carefully configured rotation speed difference significantly enhances mixing efficiency,reducing mixing time by 17.89% and power consumption by 12.07%.This strategy not only amplifies flow field instability but also minimizes instability discrepancies,promoting a more uniform distribution of vortices across various scales.Furthermore,under this approach,the bottom impeller has the strongest impact on mixing,while the middle and lower impellers synergistically strengthen the weaker mixing regions and facilitate the redistribution of energy in the flow field.This method promotes efficient energy transfer from large-scale to small-scale vortices,ultimately improving overall mixing performance.This work offers a promising avenue for the optimal design and operation of multi-shaft stirred reactors,advancing both efficiency and energy sustainability.
