Submersible electrical motor direct-drive progressing cavity pump (PCP) rodless lifting was studied to solve the traditional rod-drive pump problems, such as rod-tubing wearing, low efficiency and short running time. ...Submersible electrical motor direct-drive progressing cavity pump (PCP) rodless lifting was studied to solve the traditional rod-drive pump problems, such as rod-tubing wearing, low efficiency and short running time. The theoretical researches and laboratory experiments of key tools such as submersible motor and the construction technology of lifting system were introduced. The field application and economic benefit were analyzed and compared with the traditional rod pumping unit. A new low speed and large torque permanent magnet synchronous motor was developed. This motor was used to drive PCP without gear reducer, which improved the reliability and feasibility. It can run at the speed from 50 to 500 r/min with stepless speed regulation, and it can perform high efficiency and large torque. Besides, other key supporting tools, such as motor protector and flex shaft, were developed. The submersible electrical motor direct- drive PCP technology can be used in a 139.7 mm (5.5 in) casing well, with daily output ranging from 5 to 50 m3. Until now, the technology has been deployed more than 100 wells. The field application results show that it eliminates the rod-tubing wearing and saves electric energy by more than 30% compared with the traditional rod pumping unit. And it also makes the oil produced in a safe and environmental friendly way.展开更多
In order to improve the position control accuracy of rodless cylinder,the valve control cylinder system based on pneumatic proportional servo is studied deeply.According to the working principle of the mechanical rodl...In order to improve the position control accuracy of rodless cylinder,the valve control cylinder system based on pneumatic proportional servo is studied deeply.According to the working principle of the mechanical rodless cylinder control system,under the condition of uniform speed,the driving voltage of the proportional valve is changed to measure multiple sets of friction force and corresponding velocity data.Analyzed the physical structure of each component in pneumatic system,established the mathematical model of pneumatic system,and introduced MATLAB system identification toolbox to identify the parameters of the transfer function.and the experiment verifies its correctness.展开更多
In order to ensure the bearing device of rodless drilling rig to press stably against the hole wall, it has to analyze the contact between the soil pore wall and the bearing device to study whether the soil pore will ...In order to ensure the bearing device of rodless drilling rig to press stably against the hole wall, it has to analyze the contact between the soil pore wall and the bearing device to study whether the soil pore will shear failure. This paper uses the method to calculate the additional stress of any point in soil mechanics to get the three-dimensional stress state of any point of the soil pore under the support plate, and use the numerical analysis method to calculate the shear stress and its relative intensity. Under the circumstances of maximum torque and maximum pressure, ABAQUS is used to make a finite element analysis of the capacity of the soil pore. The results of numerical analysis and FEA indicate that in the condition of the support plate will not deform; the contact area between the soil pore and the support plate is rectangular; in the force process, the soil under the ends of the support plate have the trend of yield, while it meets the condition of Mohr-Coulomb not to yield generally.展开更多
Magnetically coupled rodless cylinders are widely used in the coordinate positioning of mechanical arms,electro-static paintings,and other industrial applications.However,they exhibit strong nonlinear characteristics,...Magnetically coupled rodless cylinders are widely used in the coordinate positioning of mechanical arms,electro-static paintings,and other industrial applications.However,they exhibit strong nonlinear characteristics,which lead to low servo control accuracy.In this study,a mass-flow equation through the valve port was derived to improve the control performance,considering the characteristics of the dynamics and throttle-hole flow.Subsequently,a fric-tion model combining static,viscous,and Coulomb friction with a zero-velocity interval was proposed.In addition,energy and dynamic models were set for the experimental investigation of the magnetically coupled rodless cylin-der.A nonlinear mathematical model for the position of the magnetically coupled rodless cylinder was proposed.An incremental PID controller was designed for the magnetically coupled rodless cylinder to control this system,and the PID parameters were adjusted online using RBF neural network.The response results of the PID parameters based on the RBF neural network were compared with those of the traditional incremental PID control,which proved the superiority of the optimization control algorithm of the incremental PID parameters based on the RBF neural network servo control system.The experimental results of this model were compared with the simulation results.The average error between the established model and the actual system was 0.005175054(m),which was approximately 2.588%of the total travel length,demonstrating the accuracy of the theoretical model.展开更多
To analyze the stress of the guiding & positioning board and the effectiveness of the guiding & positioning device,according to guiding & positioning device's operational principle and structure,the gu...To analyze the stress of the guiding & positioning board and the effectiveness of the guiding & positioning device,according to guiding & positioning device's operational principle and structure,the guiding & positioning board's motion regular was analyzed by diagrammatical method based on 2 postulated conditions.Considering about the working conditions' change,simulations in 5 different kinds of working conditions were done to check the correctness of the motion regulars obtained by diagrammatical method.Simulation results prove that the motion regulars are right,the postulated conditions have no effect on the obtained motion regulars.According to the simulation results,the motion processs's characters were drawn out at the same time.展开更多
基金Supported by the PetroChina Science and Technology Project(2016B-4104)
文摘Submersible electrical motor direct-drive progressing cavity pump (PCP) rodless lifting was studied to solve the traditional rod-drive pump problems, such as rod-tubing wearing, low efficiency and short running time. The theoretical researches and laboratory experiments of key tools such as submersible motor and the construction technology of lifting system were introduced. The field application and economic benefit were analyzed and compared with the traditional rod pumping unit. A new low speed and large torque permanent magnet synchronous motor was developed. This motor was used to drive PCP without gear reducer, which improved the reliability and feasibility. It can run at the speed from 50 to 500 r/min with stepless speed regulation, and it can perform high efficiency and large torque. Besides, other key supporting tools, such as motor protector and flex shaft, were developed. The submersible electrical motor direct- drive PCP technology can be used in a 139.7 mm (5.5 in) casing well, with daily output ranging from 5 to 50 m3. Until now, the technology has been deployed more than 100 wells. The field application results show that it eliminates the rod-tubing wearing and saves electric energy by more than 30% compared with the traditional rod pumping unit. And it also makes the oil produced in a safe and environmental friendly way.
基金The paper is Supported by Henan Province Science and Technology Key Project(Grant No.202102210081)the Fundamental Research Funds for Henan Province Colleges and Universities(Grant No.NSFRF140120)Doctor Foundation of Henan Polytechnic University(Grant No.B2012-101).
文摘In order to improve the position control accuracy of rodless cylinder,the valve control cylinder system based on pneumatic proportional servo is studied deeply.According to the working principle of the mechanical rodless cylinder control system,under the condition of uniform speed,the driving voltage of the proportional valve is changed to measure multiple sets of friction force and corresponding velocity data.Analyzed the physical structure of each component in pneumatic system,established the mathematical model of pneumatic system,and introduced MATLAB system identification toolbox to identify the parameters of the transfer function.and the experiment verifies its correctness.
基金Sponsored by the Heilongjiang Province Universities Science and Technology Achievement Industrialization Prophase Development Cultivation Project(Grant No.1252CGZH01)the Fundamental Research Funds for the Central Universities(Grant No.HIT.NSRIF.2013049)
文摘In order to ensure the bearing device of rodless drilling rig to press stably against the hole wall, it has to analyze the contact between the soil pore wall and the bearing device to study whether the soil pore will shear failure. This paper uses the method to calculate the additional stress of any point in soil mechanics to get the three-dimensional stress state of any point of the soil pore under the support plate, and use the numerical analysis method to calculate the shear stress and its relative intensity. Under the circumstances of maximum torque and maximum pressure, ABAQUS is used to make a finite element analysis of the capacity of the soil pore. The results of numerical analysis and FEA indicate that in the condition of the support plate will not deform; the contact area between the soil pore and the support plate is rectangular; in the force process, the soil under the ends of the support plate have the trend of yield, while it meets the condition of Mohr-Coulomb not to yield generally.
基金Supported by Outstanding Young Scientists in Beijing of China(Grant No.BJJWZYJH01201910006021)Open Foundation of the State Key Laboratory of Fluid Power and Mechatronic Systems of China(Grant No.GZKF-202016)+2 种基金Henan Provincial Science and Technology Key Project of China(Grant Nos.202102210081,212102210050)Sub Project of Strengthening Key Basic Research Projects in the Basic Plan of the Science and Technology Commission of the Central Military Commission of China(Grant No.2019-JCJQ-ZD-120-13)Henan Provincial Fundamental Research Funds for the Universities of China(Grant No.NSFRF200403).
文摘Magnetically coupled rodless cylinders are widely used in the coordinate positioning of mechanical arms,electro-static paintings,and other industrial applications.However,they exhibit strong nonlinear characteristics,which lead to low servo control accuracy.In this study,a mass-flow equation through the valve port was derived to improve the control performance,considering the characteristics of the dynamics and throttle-hole flow.Subsequently,a fric-tion model combining static,viscous,and Coulomb friction with a zero-velocity interval was proposed.In addition,energy and dynamic models were set for the experimental investigation of the magnetically coupled rodless cylin-der.A nonlinear mathematical model for the position of the magnetically coupled rodless cylinder was proposed.An incremental PID controller was designed for the magnetically coupled rodless cylinder to control this system,and the PID parameters were adjusted online using RBF neural network.The response results of the PID parameters based on the RBF neural network were compared with those of the traditional incremental PID control,which proved the superiority of the optimization control algorithm of the incremental PID parameters based on the RBF neural network servo control system.The experimental results of this model were compared with the simulation results.The average error between the established model and the actual system was 0.005175054(m),which was approximately 2.588%of the total travel length,demonstrating the accuracy of the theoretical model.
基金SRF of HLJ (No.F2004-15)SRF of HIT (No.HIT2003.20)
文摘To analyze the stress of the guiding & positioning board and the effectiveness of the guiding & positioning device,according to guiding & positioning device's operational principle and structure,the guiding & positioning board's motion regular was analyzed by diagrammatical method based on 2 postulated conditions.Considering about the working conditions' change,simulations in 5 different kinds of working conditions were done to check the correctness of the motion regulars obtained by diagrammatical method.Simulation results prove that the motion regulars are right,the postulated conditions have no effect on the obtained motion regulars.According to the simulation results,the motion processs's characters were drawn out at the same time.
