In wheel–rail adhesion studies,most of the test rigs used are simplified designs such as a single wheel or wheelset,but the results may not be accurate.Alternatively,representing the complex system by using a full ve...In wheel–rail adhesion studies,most of the test rigs used are simplified designs such as a single wheel or wheelset,but the results may not be accurate.Alternatively,representing the complex system by using a full vehicle model provides accurate results but may incur complexity in design.To trade off accuracy over complexity,a bogie model can be the optimum selection.Furthermore,only a real-time model can replicate its physical counterpart in the time domain.Developing such a model requires broad expertise and appropriate software and hardware.A few published works are available which deal with real-time modeling.However,the influence of the control system has not been included in those works.To address these issues,a real-time scaled bogie test rig including the control system is essential.Therefore,a 1:4 scaled bogie roller rig is developed to study the adhesion between wheel and roller contact.To compare the performances obtained from the scaled bogie test rig and to expand the test applications,a numerical simulation model of that scaled bogie test rig is developed using Gensys multibody software.This model is the complete model of the test rig which delivers more precise results.To exactly represent the physical counterpart system in the time domain,a real-time scaled bogie test rig(RT-SBTR)is developed after four consecutive stages.Then,to simulate the RT-SBTR to solve the internal state equations and functions representing the physical counterpart system in rigs used are simplified designs such as a single wheel or wheelset,but the results may not be accurate.Alternatively,representing the complex system by using a full vehicle model provides accurate results but may incur complexity in design.To trade off accuracy over complexity,a bogie model can be the optimum selection.Furthermore,only a real-time model can replicate its physical counterpart in the time domain.Developing such a model requires broad expertise and appropriate software and hardware.A few published works are available which deal with real-time modeling.However,the influence of the control system has not been included in those works.To address these issues,a real-time scaled bogie test rig including the control system is essential.Therefore,a 1:4 scaled bogie roller rig is developed to study the adhesion between wheel and roller contact.To compare the performances obtained from the scaled bogie test rig and to expand the test applications,a numerical simulation model of that scaled bogie test rig is developed using Gensys multibody software.This model is the complete model of the test rig which delivers more precise results.To exactly represent the physical counterpart system in the time domain,a real-time scaled bogie test rig(RT-SBTR)is developed after four consecutive stages.Then,to simulate the RT-SBTR to solve the internal state equations and functions representing the physical counterpart system in equal or less than actual time,the real-time simulation environment is prepared in two stages.To such end,the computational time improved from 4 times slower than real time to 2 times faster than real time.Finally,the real-time scaled bogie model is also incorporated with the braking control system which slightly reduces the computational performances without affecting real-time capability.展开更多
Under the influence of the upper coal pillars and dynamic pressure of coal mining,the roadway of the lower coal seam is prone to large deformation failure.In this paper,a novel control method and key technologies of a...Under the influence of the upper coal pillars and dynamic pressure of coal mining,the roadway of the lower coal seam is prone to large deformation failure.In this paper,a novel control method and key technologies of automatically formed roadway(AFR)by roof cutting and confined concrete column in extremely close-distance coal seam are proposed.Furthermore,a numerical model is established to analyze the structure characteristics of overlying roof strata.Based on numerical results,the roof structure model of“voussoir beam of upper layer+short cantilever beam of lower layer”of this method is proposed.What’s more,the calculation equation of the roof bending moment and evaluation indexes is established,and the influence of different factors on roof stability control of AFR is studied.Finally,a field test is conducted to verify the effectiveness of this novel method.Field results were as follows:1)The maximum and average support stress of working face obviously decreased;2)The confined concrete column can provide high-strength support in dynamic influence zone;3)The maximum deformation of AFR safety requirement can be met.This study can provide effective guidance for the application of this method in extremely close-distance coal seam.展开更多
基金The authors greatly appreciate the financial support from the Rail Manufacturing Cooperative Research Centre(funded jointly by participating rail organizations and the Australian Federal Government’s Business Cooperative Research Centres Program)through Project R1.7.1-“Estimation of adhesion conditions between wheels and rails for the development of advanced braking control systems.”Tim McSweeney,Adjunct Research Fellow,Centre for Railway Engineering is thankfully acknowledged for his assistance with proofreading.
文摘In wheel–rail adhesion studies,most of the test rigs used are simplified designs such as a single wheel or wheelset,but the results may not be accurate.Alternatively,representing the complex system by using a full vehicle model provides accurate results but may incur complexity in design.To trade off accuracy over complexity,a bogie model can be the optimum selection.Furthermore,only a real-time model can replicate its physical counterpart in the time domain.Developing such a model requires broad expertise and appropriate software and hardware.A few published works are available which deal with real-time modeling.However,the influence of the control system has not been included in those works.To address these issues,a real-time scaled bogie test rig including the control system is essential.Therefore,a 1:4 scaled bogie roller rig is developed to study the adhesion between wheel and roller contact.To compare the performances obtained from the scaled bogie test rig and to expand the test applications,a numerical simulation model of that scaled bogie test rig is developed using Gensys multibody software.This model is the complete model of the test rig which delivers more precise results.To exactly represent the physical counterpart system in the time domain,a real-time scaled bogie test rig(RT-SBTR)is developed after four consecutive stages.Then,to simulate the RT-SBTR to solve the internal state equations and functions representing the physical counterpart system in rigs used are simplified designs such as a single wheel or wheelset,but the results may not be accurate.Alternatively,representing the complex system by using a full vehicle model provides accurate results but may incur complexity in design.To trade off accuracy over complexity,a bogie model can be the optimum selection.Furthermore,only a real-time model can replicate its physical counterpart in the time domain.Developing such a model requires broad expertise and appropriate software and hardware.A few published works are available which deal with real-time modeling.However,the influence of the control system has not been included in those works.To address these issues,a real-time scaled bogie test rig including the control system is essential.Therefore,a 1:4 scaled bogie roller rig is developed to study the adhesion between wheel and roller contact.To compare the performances obtained from the scaled bogie test rig and to expand the test applications,a numerical simulation model of that scaled bogie test rig is developed using Gensys multibody software.This model is the complete model of the test rig which delivers more precise results.To exactly represent the physical counterpart system in the time domain,a real-time scaled bogie test rig(RT-SBTR)is developed after four consecutive stages.Then,to simulate the RT-SBTR to solve the internal state equations and functions representing the physical counterpart system in equal or less than actual time,the real-time simulation environment is prepared in two stages.To such end,the computational time improved from 4 times slower than real time to 2 times faster than real time.Finally,the real-time scaled bogie model is also incorporated with the braking control system which slightly reduces the computational performances without affecting real-time capability.
基金Projects(52074164,42077267)supported by the National Natural Science Foundation of ChinaProject(2023M742073)supported by the China Postdoctoral Science FoundationProject(SDCX-ZG-202303010)supported by the Shandong Postdoctora1 Science Foundation,China。
文摘Under the influence of the upper coal pillars and dynamic pressure of coal mining,the roadway of the lower coal seam is prone to large deformation failure.In this paper,a novel control method and key technologies of automatically formed roadway(AFR)by roof cutting and confined concrete column in extremely close-distance coal seam are proposed.Furthermore,a numerical model is established to analyze the structure characteristics of overlying roof strata.Based on numerical results,the roof structure model of“voussoir beam of upper layer+short cantilever beam of lower layer”of this method is proposed.What’s more,the calculation equation of the roof bending moment and evaluation indexes is established,and the influence of different factors on roof stability control of AFR is studied.Finally,a field test is conducted to verify the effectiveness of this novel method.Field results were as follows:1)The maximum and average support stress of working face obviously decreased;2)The confined concrete column can provide high-strength support in dynamic influence zone;3)The maximum deformation of AFR safety requirement can be met.This study can provide effective guidance for the application of this method in extremely close-distance coal seam.
