The effect of temperature on molten zone length was investigated through simulation to optimize the control of molten zone length during the experimental process. The temperature gradient distribution within the molte...The effect of temperature on molten zone length was investigated through simulation to optimize the control of molten zone length during the experimental process. The temperature gradient distribution within the molten zone during zone refining was simulated using COMSOL Multiphysics software and experimentally validated. The simulated molten zone length showed good agreement with the actual measured length. The experimental study of tellurium purification by zone refining was conducted under the following conditions: three passes of zone refining, a hydrogen flow rate of 0.5 L/min, and molten zone movement speeds of 0.5 and 1.0 mm/min. The results demonstrated that the removal efficiencies of impurities such as Ca and Cu exceeded 95%, while the removal efficiency of phosphorus (P) reached over 70%. And the purity of tellurium reached 6N.展开更多
The viscosity of refining slags plays a critical role in metallurgical processes.However,obtaining accurate viscosity data remains challenging due to the complexities of high-temperature experiments,often relying on e...The viscosity of refining slags plays a critical role in metallurgical processes.However,obtaining accurate viscosity data remains challenging due to the complexities of high-temperature experiments,often relying on empirical models with limited predictive capabilities.This study focuses on the influence of optical basicity on viscosity in CaO-Al_(2)O_(3)-based refining slags,leveraging machine learning to address data scarcity and improve prediction accuracy.An automated framework for algorithm integration,parameter tuning,and evaluation ranking framework(Auto-APE)is employed to develop customized data-driven models for various slag systems,including CaO-Al_(2)O_(3)-SiO_(2),CaO-Al_(2)O_(3)-CaF_(2),CaO-Al_(2)O_(3)-SiO_(2)-MgO,and CaO-Al_(2)O_(3)-SiO_(2)-MgO-CaF_(2).By incorporating optical basicity as a key feature,the models achieve an average validation error of 8.0%to 15.1%,significantly outperforming traditional empirical models.Additionally,symbolic regression is introduced to rapidly construct domain-specific features,such as optical basicity-like descriptors,offering a potential breakthrough in performance prediction for small datasets.This work highlights the critical role of domain-specific knowledge in understanding and predicting viscosity,providing a robust machine learning-based approach for optimizing refining slag properties.展开更多
The dissolution behavior of complex inclusions in refining slag was studied using confocal laser scanning microscope.Based on the dissolution curve of complex inclusions,the main rate-limiting link of CaO-SiO_(2)-Al_(...The dissolution behavior of complex inclusions in refining slag was studied using confocal laser scanning microscope.Based on the dissolution curve of complex inclusions,the main rate-limiting link of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was the diffusion in the molten slag.The dissolution rate of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was affected by the composition and size of inclusion.The functional relationship between the dimensionless inclusion capacity(Zh)and the dimensionless dissolution rate(Ry)of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was calculated as Ry=2.10×10^(-6)Zh^(0.160),while it was Ry=2.10×10^(-6)Zh^(0.0087)for Al_(2)O_(3)-CaO complex inclusions.On this basis,the complete dissolution time and rate of the complex inclusions were calculated by using the function relation between the Zh and Ry numbers.展开更多
Herein,the effect of direct current(DC)attached the mold on refining the microstructure and alleviating the central segregation of a tin–bismuth(Sn–10 wt.%Bi)alloy ingot during the solidification process has been in...Herein,the effect of direct current(DC)attached the mold on refining the microstructure and alleviating the central segregation of a tin–bismuth(Sn–10 wt.%Bi)alloy ingot during the solidification process has been investigated.The experiment used a self-made device,which can achieve the effect of refining the solidified structure and alleviate the segregation of the metal casting.Numerical simulations were performed to calculate the Lorentz force,Joule heating and induced melt vortex flow for the magneto-hydrodynamic case.Our results show that the maximum velocity of the global electro-vortex reached 0.017 m s^(–1).The DC-induced electro-vortex was found to be the primary reason of refining the equiaxed grain and alleviating the segregation of theβ-Sn crystal boundary.The grain refining effect observed in these experiments can be solely attributed to the forced melt flow driven by the Lorentz force.DC field attached the mold can lead to grain refinement and alleviate the segregation of the ingot via a global vortex.The technology can be applied not only to opened molds,but also toward improving the quality in closed molds.展开更多
High-purity indium finds extensive application in the aerospace,electronics,medical,energy,and national defense sectors.Its purity and impurity contents significantly influence its performance in these applications.Hi...High-purity indium finds extensive application in the aerospace,electronics,medical,energy,and national defense sectors.Its purity and impurity contents significantly influence its performance in these applications.High-purity indium was prepared by combining zone refining with vacuum distillation.Results show that the average removal efficiency of impurity Sb can approach 95%,while the removal efficiency of impurities Sn and Bi can reach over 95%,and the removal efficiency of Si,Fe,Ni,and Pb can reach over 85%.Ultimately,the amount of Sn and Sb impurities is reduced to 2.0 and 4.1μg/kg,respectively,and that of most impurities,including Fe,Ni,Pb,and Bi,is reduced to levels below the instrumental detection limit.The average impurity removal efficiency is 90.9%,and the indium purity reaches 7N9.展开更多
Slagging and calcium treatment are commonly used methods to control cleanliness and inclusions in steel.However,the inappropriate slagging and calcium treatment operations resulted in the generation of large-sized inc...Slagging and calcium treatment are commonly used methods to control cleanliness and inclusions in steel.However,the inappropriate slagging and calcium treatment operations resulted in the generation of large-sized inclusions and deterioration of steel cleanliness;meanwhile,changed inclusions from Al_(2)O_(3)–SiO_(2)–MnO type to Al_(2)O_(3)–SiO_(2)–CaO type after the calcium treatment during the production of an H-beam steel.Combining the thermodynamic analysis and industrial trials,measurements including reducing the basicity of refining slag to be less than 2.0 and the Al_(2)O_(3)content in slag to be less than 10 wt.%and the cancelation of calcium treatment under the total content less than 15×10^(−6)have been taken.After optimization,the content of total oxygen in tundish decreased by 24%;meanwhile,inclusions were changed from the Al_(2)O_(3)–SiO_(2)–CaO system to the Al_(2)O_(3)–SiO_(2)–MnO system with a low-melting point and a obvious decrease in the number density,area fraction,and maximum size of inclusions.It has achieved the improvement of steel cleanliness while reducing production costs.展开更多
1 The need to refine journal subject classification systems Journal subject classification systems are fundamental to journal evaluation,research assessments and information retrieval.Previous studies(e.g.,Wang&Wa...1 The need to refine journal subject classification systems Journal subject classification systems are fundamental to journal evaluation,research assessments and information retrieval.Previous studies(e.g.,Wang&Waltman,2016)have identified accuracy issues in major classification systems such as the Subject Categories in the Web of Science and ASJC in Scopus.展开更多
A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of ...A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of main components of crude lead,separation coefficients and vapor-liquid equilibrium composition of Pb-i（i stands for an impurity） system at different temperatures.The behaviors of impurities in the vacuum distillation refining process were investigated.The results show that the vacuum distillation should be taken to obtain lead from crude lead,in which Zn,As and partial Sb are volatilized at lower temperature of 923-1023 K.Lead is distilled from the residue containing Cu,Sn,Ag and Bi at higher temperature of 1323-1423 K,but the impurity Bi is also volatilized along with lead and cannot be separated from lead.展开更多
In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a wat...In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.展开更多
Boron removal from metallurgical grade silicon （MG-Si） using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of...Boron removal from metallurgical grade silicon （MG-Si） using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of CaO-SiO2 slag for boron removal was characterized by establishing the thermodynamic relationship between the distribution coefficient of boron （LB） and the activities of SiO2 and CaO. The experimental results show that the distribution coefficient and the removal efficiency of boron are greatly improved with the increase of CaO proportion in the slag. The maximal value of LB reaches 1.57 with a slag composition of 60%CaO-40%SiO2 （mass fraction）. The boron content in the refined silicon is reduced from 18×10^-6 to 1.8×10^-6 using slag refining at 1600 ℃ for 3 h with a CaO-SiO2/MG-Si ratio of 2.5, and the removal efficiency of boron reaches 90%.展开更多
The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimenta...The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimental results indicate that the iron content decreases with increasing Na2B4O7 addition and remelting time,and the iron content decreases from 0.400% to 0.184% under 9% Na2B4O7 addition for 30 min remelting.The elastic modulus,yield strength and ultimate tensile strength commercial aluminum are improved,and the tensile elongation is increased by 43% after electroslag refining.The chemical reaction between melt and slag to form Fe2B is the main reason for iron reduction and the thermodynamic calculation of the chemical reaction theoretically accounts for the formation of Fe2B.展开更多
Al-3B master alloy is a kind of efficient grain refiner for hypoeutectic Al-Si alloys. Experiments were carried out to evaluate the effect of undissolved AlB2 particles in Al-3B master alloy on the grain refinement of...Al-3B master alloy is a kind of efficient grain refiner for hypoeutectic Al-Si alloys. Experiments were carried out to evaluate the effect of undissolved AlB2 particles in Al-3B master alloy on the grain refinement of Al-7Si. It is found that the number and the settlement of AlB2 particles in the melt all have effect on the grain refining efficiency. On the basis of experiments and theoretical analysis, a new grain refinement mechanism was proposed to explain the grain refinement action of Al-3B on hypoeutectic Al-Si alloys. The formation of ＇Al-AlB2＇ shell structure is the direct reason for grain refinement and the undissolved AlB2 particles is the indirect nucleating base for subsequent α（Al） phase.展开更多
To improve the poor stability of casting process of Al alloy with high Mg content, which leads to poor final product quality, the melting purification process and the influences of the refiner on the microstructure an...To improve the poor stability of casting process of Al alloy with high Mg content, which leads to poor final product quality, the melting purification process and the influences of the refiner on the microstructure and defect of 5083 alloy were studied. The results show that the optimized process for the rotary impeller degassing of 5083 alloy is as follows： a rotary speed of 250-400 r/min; a gas flow of 1.2-2.0 L/s, a refining time of 10-15 min. This optimized process can reduce the gas content in the solid alloy to 2× 10^-3 mL/g or lower. Due to the addition of grain refiner, the cast microstructure of 5083 alloy is refined. The Al-5Ti-IB wire shows the best refining effect among all the refiners. The refining effect is improved with the increase of grain refiner addition amount. And the refinement effects become stable when Ti content reaches 0.1% or higher. The surface crinkling defect of the billet can be easily found in the alloy refined with Al-5Ti-IB wire compared with the alloys refined with other refiners.展开更多
Al-7.5Si-4Cu cast alloy melt modified by Al-5Ti-B, RE and Al-10Sr master alloys were poured in the chromite sand moulds, to investigate comparatively the effects of individual or combined additions of grain refiners a...Al-7.5Si-4Cu cast alloy melt modified by Al-5Ti-B, RE and Al-10Sr master alloys were poured in the chromite sand moulds, to investigate comparatively the effects of individual or combined additions of grain refiners and modifiers on the mechanical properties, microstructures, grain refining and modification, and intermetallic compounds of the alloy. The results show that the mechanical properties and the microstructures of Al-7.5Si-4Cu cast alloys are improved immensely by combining addition of 0.8%Al-5Ti-B, 0.1%RE and 0.1%Al-10Sr grain refiners and modifiers compared with the individual addition and cast conditions. For individual addition condition, addition of 0.8%Al-5Ti-B master alloy can obtain superior tensile strength, Brinell hardness and finer equiaxedα（Al） dendrites. The alloy with 0.1%RE master alloy shows the highest improvement in ductility because the rare earth can purify the molten metal and change the shape of intermetallic compounds. While the alloy with 0.1%Al-10Sr modifier shows only good improvement in yield strength, and the improvement of other performance is unsatisfactory. The Al-10Sr modifier has a significant metamorphism for the eutectic silicon, but will make the gas content in the aluminum alloy melt increase to form serious columnar grain structures. The effects of grain refining and modification on mean area and aspect ratio have the same conclusions obtained in the mechanical properties and the microstructures analyses.展开更多
A novel A1-Ti-C master alloy containing A14C3 and TiC particle clusters, which exhibits great refining potential for Mg, was prepared. With the addition of 2% A1-Ti-C master alloy, the grains transform to equiaxed cry...A novel A1-Ti-C master alloy containing A14C3 and TiC particle clusters, which exhibits great refining potential for Mg, was prepared. With the addition of 2% A1-Ti-C master alloy, the grains transform to equiaxed crystal with a diameter of （110-a：17） ~tm. The results indicate that A14C3 and TiC particle cluster, rather than a single particle, plays an important role in the refining process. Compared with the simplex smooth nucleating substrate, concave regions on the particle cluster provide easier route for the transformation from liquid Mg atoms to stable nucleus. Nucleus with a small size can also reach the critical nucleation radius when they attach on the concave regions of the substrate. A14C3 and TiC particle clusters thus become more favorable nucleating substrate for a-Mg grains.展开更多
Low-density short-duration pulsed current-assisted aging treatment was applied to the Ti-6Al-4V-0.5Mo-0.5Zr alloy subjected to different solution treatments.The results show that numerous α_(p) phases redissolve into...Low-density short-duration pulsed current-assisted aging treatment was applied to the Ti-6Al-4V-0.5Mo-0.5Zr alloy subjected to different solution treatments.The results show that numerous α_(p) phases redissolve into the new β phase during the pulsed current-assisted aging process,and then the newly formed β phase is mainly transformed into the β_(t) phase,with occasional transition to new α_(p) phase,leading to a remarkable grain refinement,especially for the lamellarαs phases.In comparison to conventional aging treatment,the pulsed current-assisted aging approach achieves a significant enhancement in strength without degrading ductility,yielding an excellent mechanical property combination:a yield strength of 932 MPa,a tensile strength of 1042 MPa,and an elongation of 12.2%.It is primarily ascribed to the increased fraction of β_(t) phases,the obvious grain refinement effect,and the slip block effect induced by the multiple-variantαs colonies distributed within β_(t) phases.展开更多
The effect of trace addition of 0.1wt%Y on the grain refinement and mechanical properties of Al-2.2Li-1.5Cu-0.5Mg-1Zn-0.2Zr-0.2Sc alloys at as-cast and heat-treated states was investigated.Results show that the additi...The effect of trace addition of 0.1wt%Y on the grain refinement and mechanical properties of Al-2.2Li-1.5Cu-0.5Mg-1Zn-0.2Zr-0.2Sc alloys at as-cast and heat-treated states was investigated.Results show that the addition of 0.1wt%Y into the Al-2.2Li-1.5Cu-0.5Mg-1Zn-0.2Zr-0.2Sc alloys can elevate the nucleation temperature of the Al_(3)(Sc,Zr)phase,leading to the preferential precipitation of the Al_(3)(Sc,Zr)phase and increasing the amount of Al_(3)(Sc,Zr)phase in the matrix.Al_(3)(Sc,Zr)phase can also act as a heterogeneous nucleation site in theα-Al matrix to promote nucleation and refine grains.The addition of element Y changes the precipitation phase characteristics at the grain boundaries in the as-cast alloy,which changes the distribution characteristics of secondary phases from initially continuous and coarse strip-like distribution at grain boundaries into the discontinuous dot-like and rod-like distribution.Besides,the size of secondary phases becomes smaller and their amount increases.Under the combined effects of grain refinement strengthening and precipitation strengthening,the Al-2.2Li-1.5Cu-0.5Mg-1Zn-0.2Zr-0.2Sc-0.1Y alloy after 175℃/10 h aging treatment achieves an ultimate tensile strength of 412 MPa and an elongation of 6.3%.Compared with those of the alloy without Y addition,the ultimate tensile strength and elongation of the added alloy increase by 16.1%and 53.7%,respectively.展开更多
At the start of the new year,Cao Xiucheng,Chairman of Henan No.2 Textile Machinery Co.,Ltd.,was on his way to visit clients when he kept receiving urgent calls from the Xinyang production base regarding order scheduli...At the start of the new year,Cao Xiucheng,Chairman of Henan No.2 Textile Machinery Co.,Ltd.,was on his way to visit clients when he kept receiving urgent calls from the Xinyang production base regarding order scheduling.It turned out that since the end of 2025,the company had successively secured bulk spindle orders from overseas clients in Bangladesh and other countries,coupled with continuous urgent requests for orders from domestic manufacturers.Faced with such a production peak right at the beginning of the year,Mr.Cao Xiucheng admitted,“It was truly unexpected.”展开更多
Hard tissue repair materials that balance high strength with low modulus are highly promising,representing a transformative focus in applied biomaterials research.In this study,Ti-Nb alloys with high performance are p...Hard tissue repair materials that balance high strength with low modulus are highly promising,representing a transformative focus in applied biomaterials research.In this study,Ti-Nb alloys with high performance are prepared by a low-cost process for orthopedic applications.Phase composition,modulus,compressive strength and recovery properties are effectively manipulated by tailoring trace amounts of interstitial oxygen.With increasing oxygen concentration in sintered Ti-Nb alloys,theβ(body centered cubic)phase was stabilized due to the lattice distortion.The elastic modulus declined from 91 to 24 GPa.The compressive strength slightly decreased from 1595 to 1404 MPa and yield strength increased from 760 to 904 MPa.Additionally,the recovery properties were enhanced by the interstitial oxygen as a shape memory alloy.The utilization of trace oxygen serves to modulate the thermoelastic martensitic transformation in Ti-Nb alloys,thereby obtaining appropriate mechanical properties.A notable reduction in modulus is achieved while maintaining high strength,which facilitates the development of orthopedic implants capable of withstanding more complex forces.展开更多
Confucius’imminent birth is heralded by the appearance of the qilin.The mythical one-horned animal came to his mother at the door and cast out of its mouth a jade tablet bearing an inscription saying that she would g...Confucius’imminent birth is heralded by the appearance of the qilin.The mythical one-horned animal came to his mother at the door and cast out of its mouth a jade tablet bearing an inscription saying that she would give birth to“the son of the refinement of water,and that he would succeed the Zhou Dynasty,but as a king without a throne(su wang).”Stunned,Yan Zhengzai–Confucius’mother–tied an embroidered ribbon around the horn of the qilin,and the animal stayed for two nights.展开更多
基金financial support from the National Key Research and Development Program of China(No.2023YFC2907904)the National Natural Science Foundation of China(Nos.52374364,52104355,52074363)+1 种基金National Sustainable Development Agenda Innovation Demonstration Zones:Provincial Special“Open Competition”Project in Chenzhou,China(No.2022sfq57)Postdoctoral Innovation Talent Support Program,China(No.BX20230438)。
文摘The effect of temperature on molten zone length was investigated through simulation to optimize the control of molten zone length during the experimental process. The temperature gradient distribution within the molten zone during zone refining was simulated using COMSOL Multiphysics software and experimentally validated. The simulated molten zone length showed good agreement with the actual measured length. The experimental study of tellurium purification by zone refining was conducted under the following conditions: three passes of zone refining, a hydrogen flow rate of 0.5 L/min, and molten zone movement speeds of 0.5 and 1.0 mm/min. The results demonstrated that the removal efficiencies of impurities such as Ca and Cu exceeded 95%, while the removal efficiency of phosphorus (P) reached over 70%. And the purity of tellurium reached 6N.
基金supported by the National Key Research and Development Program of China(No.2023YFB3712401),the National Natural Science Foundation of China(No.52274301)the Aeronautical Science Foundation of China(No.2023Z0530S6005)the Ningbo Yongjiang Talent-Introduction Programme(No.2022A-023-C).
文摘The viscosity of refining slags plays a critical role in metallurgical processes.However,obtaining accurate viscosity data remains challenging due to the complexities of high-temperature experiments,often relying on empirical models with limited predictive capabilities.This study focuses on the influence of optical basicity on viscosity in CaO-Al_(2)O_(3)-based refining slags,leveraging machine learning to address data scarcity and improve prediction accuracy.An automated framework for algorithm integration,parameter tuning,and evaluation ranking framework(Auto-APE)is employed to develop customized data-driven models for various slag systems,including CaO-Al_(2)O_(3)-SiO_(2),CaO-Al_(2)O_(3)-CaF_(2),CaO-Al_(2)O_(3)-SiO_(2)-MgO,and CaO-Al_(2)O_(3)-SiO_(2)-MgO-CaF_(2).By incorporating optical basicity as a key feature,the models achieve an average validation error of 8.0%to 15.1%,significantly outperforming traditional empirical models.Additionally,symbolic regression is introduced to rapidly construct domain-specific features,such as optical basicity-like descriptors,offering a potential breakthrough in performance prediction for small datasets.This work highlights the critical role of domain-specific knowledge in understanding and predicting viscosity,providing a robust machine learning-based approach for optimizing refining slag properties.
基金support from the National Key R&D Program(No.2023YFB3709900)the National Natural Science Foundation of China(Grant No.U22A20171)+1 种基金the High Steel Center at the North China University of Technologythe University of Science and Technology Beijing,China.
文摘The dissolution behavior of complex inclusions in refining slag was studied using confocal laser scanning microscope.Based on the dissolution curve of complex inclusions,the main rate-limiting link of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was the diffusion in the molten slag.The dissolution rate of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was affected by the composition and size of inclusion.The functional relationship between the dimensionless inclusion capacity(Zh)and the dimensionless dissolution rate(Ry)of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was calculated as Ry=2.10×10^(-6)Zh^(0.160),while it was Ry=2.10×10^(-6)Zh^(0.0087)for Al_(2)O_(3)-CaO complex inclusions.On this basis,the complete dissolution time and rate of the complex inclusions were calculated by using the function relation between the Zh and Ry numbers.
基金the National Natural Science Foundation of China(51974155)the Outstanding Young Scientific and Technological Talents Project of University of Science and Technology Liaoning(2023YQ07)+4 种基金the University of Science and Technology Liaoning Young Foundation(2018QN06)National Natural Science Foundation of China(51774178)the National Key Research and Development Program(2021YFB3702005)the Central Government Guides Local Science and Technology Development Fund Projects(2023JH6/100100046)the Liaoning Provincial Department of Education Basic Research Projects for Universities(JYTQN2023242).
文摘Herein,the effect of direct current(DC)attached the mold on refining the microstructure and alleviating the central segregation of a tin–bismuth(Sn–10 wt.%Bi)alloy ingot during the solidification process has been investigated.The experiment used a self-made device,which can achieve the effect of refining the solidified structure and alleviate the segregation of the metal casting.Numerical simulations were performed to calculate the Lorentz force,Joule heating and induced melt vortex flow for the magneto-hydrodynamic case.Our results show that the maximum velocity of the global electro-vortex reached 0.017 m s^(–1).The DC-induced electro-vortex was found to be the primary reason of refining the equiaxed grain and alleviating the segregation of theβ-Sn crystal boundary.The grain refining effect observed in these experiments can be solely attributed to the forced melt flow driven by the Lorentz force.DC field attached the mold can lead to grain refinement and alleviate the segregation of the ingot via a global vortex.The technology can be applied not only to opened molds,but also toward improving the quality in closed molds.
基金National Key Research and Development Program of China(2023YFC2907904)National Natural Science Foundation of China(52374364)。
文摘High-purity indium finds extensive application in the aerospace,electronics,medical,energy,and national defense sectors.Its purity and impurity contents significantly influence its performance in these applications.High-purity indium was prepared by combining zone refining with vacuum distillation.Results show that the average removal efficiency of impurity Sb can approach 95%,while the removal efficiency of impurities Sn and Bi can reach over 95%,and the removal efficiency of Si,Fe,Ni,and Pb can reach over 85%.Ultimately,the amount of Sn and Sb impurities is reduced to 2.0 and 4.1μg/kg,respectively,and that of most impurities,including Fe,Ni,Pb,and Bi,is reduced to levels below the instrumental detection limit.The average impurity removal efficiency is 90.9%,and the indium purity reaches 7N9.
基金support from the National Key R&D Program(Nos.2023YFB3506802 and 2023YFB3709900)the National Natural Science Foundation of China(Grant Nos.52174293 and U22A20171)+1 种基金the Fundamental Research Funds for the Central Universities(Grant No.FRF-BD-20-04A)the High Steel Center(HSC)at North China University of Technology.
文摘Slagging and calcium treatment are commonly used methods to control cleanliness and inclusions in steel.However,the inappropriate slagging and calcium treatment operations resulted in the generation of large-sized inclusions and deterioration of steel cleanliness;meanwhile,changed inclusions from Al_(2)O_(3)–SiO_(2)–MnO type to Al_(2)O_(3)–SiO_(2)–CaO type after the calcium treatment during the production of an H-beam steel.Combining the thermodynamic analysis and industrial trials,measurements including reducing the basicity of refining slag to be less than 2.0 and the Al_(2)O_(3)content in slag to be less than 10 wt.%and the cancelation of calcium treatment under the total content less than 15×10^(−6)have been taken.After optimization,the content of total oxygen in tundish decreased by 24%;meanwhile,inclusions were changed from the Al_(2)O_(3)–SiO_(2)–CaO system to the Al_(2)O_(3)–SiO_(2)–MnO system with a low-melting point and a obvious decrease in the number density,area fraction,and maximum size of inclusions.It has achieved the improvement of steel cleanliness while reducing production costs.
文摘1 The need to refine journal subject classification systems Journal subject classification systems are fundamental to journal evaluation,research assessments and information retrieval.Previous studies(e.g.,Wang&Waltman,2016)have identified accuracy issues in major classification systems such as the Subject Categories in the Web of Science and ASJC in Scopus.
基金Project (2012CB722803) supported by the National Basic Research Program of ChinaProject (U1202271) supported by the National Natural Science Foundation of China
文摘A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of main components of crude lead,separation coefficients and vapor-liquid equilibrium composition of Pb-i（i stands for an impurity） system at different temperatures.The behaviors of impurities in the vacuum distillation refining process were investigated.The results show that the vacuum distillation should be taken to obtain lead from crude lead,in which Zn,As and partial Sb are volatilized at lower temperature of 923-1023 K.Lead is distilled from the residue containing Cu,Sn,Ag and Bi at higher temperature of 1323-1423 K,but the impurity Bi is also volatilized along with lead and cannot be separated from lead.
基金Projects (50974035,51074047) supported by the National Natural Science Foundation of ChinaProject (20090407) supported by the Doctoral Fund of Ministry of Education,ChinaProject (200921007) supported by Liaoning Key Science and Technology,China
文摘In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.
基金Projects (51104080,u1137601) supported by the National Natural Science Foundation of ChinaProject (14118557) supported by the Personnel Training Foundation of Kunming University of Science and Technology in China
文摘Boron removal from metallurgical grade silicon （MG-Si） using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of CaO-SiO2 slag for boron removal was characterized by establishing the thermodynamic relationship between the distribution coefficient of boron （LB） and the activities of SiO2 and CaO. The experimental results show that the distribution coefficient and the removal efficiency of boron are greatly improved with the increase of CaO proportion in the slag. The maximal value of LB reaches 1.57 with a slag composition of 60%CaO-40%SiO2 （mass fraction）. The boron content in the refined silicon is reduced from 18×10^-6 to 1.8×10^-6 using slag refining at 1600 ℃ for 3 h with a CaO-SiO2/MG-Si ratio of 2.5, and the removal efficiency of boron reaches 90%.
基金Project (50825401) supported by the National Natural Science Foundation of ChinaProject (2012CB61905) supported by the National Basic Research Program of China
文摘The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimental results indicate that the iron content decreases with increasing Na2B4O7 addition and remelting time,and the iron content decreases from 0.400% to 0.184% under 9% Na2B4O7 addition for 30 min remelting.The elastic modulus,yield strength and ultimate tensile strength commercial aluminum are improved,and the tensile elongation is increased by 43% after electroslag refining.The chemical reaction between melt and slag to form Fe2B is the main reason for iron reduction and the thermodynamic calculation of the chemical reaction theoretically accounts for the formation of Fe2B.
基金Project supported by Tsinghua-Wuxi Science Foundation, China
文摘Al-3B master alloy is a kind of efficient grain refiner for hypoeutectic Al-Si alloys. Experiments were carried out to evaluate the effect of undissolved AlB2 particles in Al-3B master alloy on the grain refinement of Al-7Si. It is found that the number and the settlement of AlB2 particles in the melt all have effect on the grain refining efficiency. On the basis of experiments and theoretical analysis, a new grain refinement mechanism was proposed to explain the grain refinement action of Al-3B on hypoeutectic Al-Si alloys. The formation of ＇Al-AlB2＇ shell structure is the direct reason for grain refinement and the undissolved AlB2 particles is the indirect nucleating base for subsequent α（Al） phase.
基金Project(12511075)supported by the Foundation of Heilongjiang Education Committee,China
文摘To improve the poor stability of casting process of Al alloy with high Mg content, which leads to poor final product quality, the melting purification process and the influences of the refiner on the microstructure and defect of 5083 alloy were studied. The results show that the optimized process for the rotary impeller degassing of 5083 alloy is as follows： a rotary speed of 250-400 r/min; a gas flow of 1.2-2.0 L/s, a refining time of 10-15 min. This optimized process can reduce the gas content in the solid alloy to 2× 10^-3 mL/g or lower. Due to the addition of grain refiner, the cast microstructure of 5083 alloy is refined. The Al-5Ti-IB wire shows the best refining effect among all the refiners. The refining effect is improved with the increase of grain refiner addition amount. And the refinement effects become stable when Ti content reaches 0.1% or higher. The surface crinkling defect of the billet can be easily found in the alloy refined with Al-5Ti-IB wire compared with the alloys refined with other refiners.
基金Project (09C26279200863) supported by Technology Innovation Fund Project of High-tech Small and Medium Enterprises,Ministry of Science and Technology of ChinaProject (BA2011084) supported by Special Fund Project on Science and Technology Achievement Transformation of Jiangsu Province,China
文摘Al-7.5Si-4Cu cast alloy melt modified by Al-5Ti-B, RE and Al-10Sr master alloys were poured in the chromite sand moulds, to investigate comparatively the effects of individual or combined additions of grain refiners and modifiers on the mechanical properties, microstructures, grain refining and modification, and intermetallic compounds of the alloy. The results show that the mechanical properties and the microstructures of Al-7.5Si-4Cu cast alloys are improved immensely by combining addition of 0.8%Al-5Ti-B, 0.1%RE and 0.1%Al-10Sr grain refiners and modifiers compared with the individual addition and cast conditions. For individual addition condition, addition of 0.8%Al-5Ti-B master alloy can obtain superior tensile strength, Brinell hardness and finer equiaxedα（Al） dendrites. The alloy with 0.1%RE master alloy shows the highest improvement in ductility because the rare earth can purify the molten metal and change the shape of intermetallic compounds. While the alloy with 0.1%Al-10Sr modifier shows only good improvement in yield strength, and the improvement of other performance is unsatisfactory. The Al-10Sr modifier has a significant metamorphism for the eutectic silicon, but will make the gas content in the aluminum alloy melt increase to form serious columnar grain structures. The effects of grain refining and modification on mean area and aspect ratio have the same conclusions obtained in the mechanical properties and the microstructures analyses.
基金Project(DUT15JJ(G)01) supported by the Fundamental Research Funds for the Central Universities,ChinaProject(2009AA03Z525) supported by the National High-tech Research and Development Program of China
文摘A novel A1-Ti-C master alloy containing A14C3 and TiC particle clusters, which exhibits great refining potential for Mg, was prepared. With the addition of 2% A1-Ti-C master alloy, the grains transform to equiaxed crystal with a diameter of （110-a：17） ~tm. The results indicate that A14C3 and TiC particle cluster, rather than a single particle, plays an important role in the refining process. Compared with the simplex smooth nucleating substrate, concave regions on the particle cluster provide easier route for the transformation from liquid Mg atoms to stable nucleus. Nucleus with a small size can also reach the critical nucleation radius when they attach on the concave regions of the substrate. A14C3 and TiC particle clusters thus become more favorable nucleating substrate for a-Mg grains.
基金National Key Research and Development Program of China(2021YFB3700801)。
文摘Low-density short-duration pulsed current-assisted aging treatment was applied to the Ti-6Al-4V-0.5Mo-0.5Zr alloy subjected to different solution treatments.The results show that numerous α_(p) phases redissolve into the new β phase during the pulsed current-assisted aging process,and then the newly formed β phase is mainly transformed into the β_(t) phase,with occasional transition to new α_(p) phase,leading to a remarkable grain refinement,especially for the lamellarαs phases.In comparison to conventional aging treatment,the pulsed current-assisted aging approach achieves a significant enhancement in strength without degrading ductility,yielding an excellent mechanical property combination:a yield strength of 932 MPa,a tensile strength of 1042 MPa,and an elongation of 12.2%.It is primarily ascribed to the increased fraction of β_(t) phases,the obvious grain refinement effect,and the slip block effect induced by the multiple-variantαs colonies distributed within β_(t) phases.
基金National Natural Science Foundation of China(52071065)Fundamental Research Funds for the Central Universities(N2007007)+2 种基金Joint Fund of Henan Province Science and Technology R&D Program(N225200810040)High-Level Talent Research Start-Up Project Funding of Henan Academy of Sciences(N242017003)Liaoning Provincial Department of Education Basic Research Projects for Colleges and Universities(LJ212410142093)。
文摘The effect of trace addition of 0.1wt%Y on the grain refinement and mechanical properties of Al-2.2Li-1.5Cu-0.5Mg-1Zn-0.2Zr-0.2Sc alloys at as-cast and heat-treated states was investigated.Results show that the addition of 0.1wt%Y into the Al-2.2Li-1.5Cu-0.5Mg-1Zn-0.2Zr-0.2Sc alloys can elevate the nucleation temperature of the Al_(3)(Sc,Zr)phase,leading to the preferential precipitation of the Al_(3)(Sc,Zr)phase and increasing the amount of Al_(3)(Sc,Zr)phase in the matrix.Al_(3)(Sc,Zr)phase can also act as a heterogeneous nucleation site in theα-Al matrix to promote nucleation and refine grains.The addition of element Y changes the precipitation phase characteristics at the grain boundaries in the as-cast alloy,which changes the distribution characteristics of secondary phases from initially continuous and coarse strip-like distribution at grain boundaries into the discontinuous dot-like and rod-like distribution.Besides,the size of secondary phases becomes smaller and their amount increases.Under the combined effects of grain refinement strengthening and precipitation strengthening,the Al-2.2Li-1.5Cu-0.5Mg-1Zn-0.2Zr-0.2Sc-0.1Y alloy after 175℃/10 h aging treatment achieves an ultimate tensile strength of 412 MPa and an elongation of 6.3%.Compared with those of the alloy without Y addition,the ultimate tensile strength and elongation of the added alloy increase by 16.1%and 53.7%,respectively.
文摘At the start of the new year,Cao Xiucheng,Chairman of Henan No.2 Textile Machinery Co.,Ltd.,was on his way to visit clients when he kept receiving urgent calls from the Xinyang production base regarding order scheduling.It turned out that since the end of 2025,the company had successively secured bulk spindle orders from overseas clients in Bangladesh and other countries,coupled with continuous urgent requests for orders from domestic manufacturers.Faced with such a production peak right at the beginning of the year,Mr.Cao Xiucheng admitted,“It was truly unexpected.”
基金Project(52501069)supported by the National Natural Science Foundation of ChinaProject(GZC20233172)supported by the Postdoctoral Fellowship Program of China Postdoctoral Science Foundation(CPSF)Project(21B0121)supported by Hunan Provincial Education Department,China。
文摘Hard tissue repair materials that balance high strength with low modulus are highly promising,representing a transformative focus in applied biomaterials research.In this study,Ti-Nb alloys with high performance are prepared by a low-cost process for orthopedic applications.Phase composition,modulus,compressive strength and recovery properties are effectively manipulated by tailoring trace amounts of interstitial oxygen.With increasing oxygen concentration in sintered Ti-Nb alloys,theβ(body centered cubic)phase was stabilized due to the lattice distortion.The elastic modulus declined from 91 to 24 GPa.The compressive strength slightly decreased from 1595 to 1404 MPa and yield strength increased from 760 to 904 MPa.Additionally,the recovery properties were enhanced by the interstitial oxygen as a shape memory alloy.The utilization of trace oxygen serves to modulate the thermoelastic martensitic transformation in Ti-Nb alloys,thereby obtaining appropriate mechanical properties.A notable reduction in modulus is achieved while maintaining high strength,which facilitates the development of orthopedic implants capable of withstanding more complex forces.
文摘Confucius’imminent birth is heralded by the appearance of the qilin.The mythical one-horned animal came to his mother at the door and cast out of its mouth a jade tablet bearing an inscription saying that she would give birth to“the son of the refinement of water,and that he would succeed the Zhou Dynasty,but as a king without a throne(su wang).”Stunned,Yan Zhengzai–Confucius’mother–tied an embroidered ribbon around the horn of the qilin,and the animal stayed for two nights.
