Due to the low content of alloying elements and the lack of effective nucleation sites,the fusion zone(FZ)of tungsten inert gas(TIG)welded AZ31 alloy typically exhibits undesirable coarse columnar grains,which can res...Due to the low content of alloying elements and the lack of effective nucleation sites,the fusion zone(FZ)of tungsten inert gas(TIG)welded AZ31 alloy typically exhibits undesirable coarse columnar grains,which can result in solidification defects and reduced mechanical properties.In this work,a novel welding wire containing MgO particles has been developed to promote columnar-to-equiaxed transition(CET)in the FZ of TIG-welded AZ31 alloy.The results show the achievement of a fully equiaxed grain structure in the FZ,with a significant 71.9%reduction in grain size to 41 μm from the original coarse columnar dendrites.Furthermore,the combination of using MgO-containing welding wire and pulse current can further refine the grain size to 25.6 μm.Microstructural analyses reveal the homogeneous distribution of MgO particles in the FZ.The application of pulse current results in an increase in the number density of MgO(1-2 μm)from 5.16 × 10^(4) m^(-3) to 6.18 × 10^(4) m^(-3).The good crystallographic matching relationship between MgO and α-Mg matrix,characterized by the orientation relationship of[11(2)0]α-Mg//[0(1)1]MgO and(0002)_(α-Mg)//(111)_(MgO),indicates that the MgO particles can act as effective nucleation sites for α-Mg to reduce nucleation undercooling.According to the Hunt criteria,the critical temperature gradient for CET is greatly enhanced due to the significantly increased number density of MgO nucleation sites.In addition,the correlation with the thermal simulation results reveals a transition in the solidification conditions within the welding pool from the columnar grain zone to the equiaxed grain zone in the CET map,leading to the realization of CET.The exceptional grain refinement has contributed to a simultaneous improvement in the strength and plasticity of welded joints.This study presents a novel strategy for controlling equiaxed microstructure and optimizing mechanical properties in fusion welding or wire and arc additive manufacturing of Mg alloy components.展开更多
Ammonia and nitric acid,versatile industrial feedstocks,and burgeoning clean energy vectors hold immense promise for sustainable development.However,Haber–Bosch and Ostwald processes,which generates carbon dioxide as...Ammonia and nitric acid,versatile industrial feedstocks,and burgeoning clean energy vectors hold immense promise for sustainable development.However,Haber–Bosch and Ostwald processes,which generates carbon dioxide as massive by-product,contribute to greenhouse effects and pose environmental challenges.Thus,the pursuit of nitrogen fixation through carbon–neutral pathways under benign conditions is a frontier of scientific topics,with the harnessing of solar energy emerging as an enticing and viable option.This review delves into the refinement strategies for scale-up mild photocatalytic nitrogen fixation,fields ripe with potential for innovation.The narrative is centered on enhancing the intrinsic capabilities of catalysts to surmount current efficiency barriers.Key focus areas include the in-depth exploration of fundamental mechanisms underpinning photocatalytic procedures,rational element selection,and functional planning,state-of-the-art experimental protocols for understanding photo-fixation processes,valid photocatalytic activity evaluation,and the rational design of catalysts.Furthermore,the review offers a suite of forward-looking recommendations aimed at propelling the advancement of mild nitrogen photo-fixation.It scrutinizes the existing challenges and prospects within this burgeoning domain,aspiring to equip researchers with insightful perspectives that can catalyze the evolution of cutting-edge nitrogen fixation methodologies and steer the development of next-generation photocatalytic systems.展开更多
Al-Cu-Mg-Ag alloys have become a research hotspot because of its good heat resistance.Its excellent mechanical properties are inseparable from the regulation of the structure by researchers.The method of material stru...Al-Cu-Mg-Ag alloys have become a research hotspot because of its good heat resistance.Its excellent mechanical properties are inseparable from the regulation of the structure by researchers.The method of material structure simulation has become more and more perfect.This study employs numerical simulation to investigate the microstructure evolution of Al-Cu-Mg-Ag alloys during solidification with the aim of controlling its structure.The size distribution of Ti-containing particles in an Al-Ti-B master alloy was characterized via microstructure observation,serving as a basis for optimizing the nucleation density parameters for particles of varying radii in the phase field model.The addition of refiner inhibited the growth of dendrites and no longer produced coarse dendrites.With the increase of refiner,the grains gradually tended to form cellular morphology.The refined grains were about 100μm in size.Experimental validation of the simulated as-cast grain morphology was conducted.The samples were observed by metallographic microscope and scanning electron microscope.The addition of refiner had a significant effect on the refinement of the alloy,and the average grain size after refinement was also about 100μm.At the same time,the XRD phase identification of the alloy was carried out.The observation of the microstructure morphology under the scanning electron microscope showed that the precipitated phase was mainly concentrated on the grain boundary.The Al_(2)Cu accounted for about 5%,and the matrix phase FCC accounted for about 95%,which also corresponded well with the simulation results.展开更多
High-resolution spatiotemporal simulations effectively capture the complexities of atmospheric plume sion disper-in complex terrain.However,their high computational cost makes them impractical for applications requiri...High-resolution spatiotemporal simulations effectively capture the complexities of atmospheric plume sion disper-in complex terrain.However,their high computational cost makes them impractical for applications requiring rapid responses or iterative processes,such as optimization,uncertainty quantification,or inverse modeling.To address this challenge,this work introduces the Dual-Stage Temporal Three-dimensional UNet Super-resolution(DST3D-UNet-SR)model,a highly efficient deep learning model for plume dispersion predictions.DST3D-UNet-SR is composed of two sequential modules:the temporal module(TM),which predicts the transient evolution of a plume in complex terrain from low-resolution temporal data,and the spatial refinement module(SRM),which subsequently enhances the spatial resolution of the TM predictions.We train DST3D-UNet-SR using a comprehensive dataset derived from high-resolution large eddy simulations(LES)of plume transport.We propose the DST3D-UNet-SR model to significantly accelerate LES of three-dimensional(3D)plume dispersion by three orders of magnitude.Additionally,the model demonstrates the ability to dynamically adapt to evolving conditions through the incorporation of new observational data,substantially improving prediction accuracy in high-concentration regions near the source.展开更多
The phase field model can coherently address the relatively complex fracture phenomenon,such as crack nucleation,branching,deflection,etc.The model has been extensively implemented in the finite element package Abaqus...The phase field model can coherently address the relatively complex fracture phenomenon,such as crack nucleation,branching,deflection,etc.The model has been extensively implemented in the finite element package Abaqus to solve brittle fracture problems in recent studies.However,accurate numerical analysis typically requires fine meshes to model the evolving crack path effectively.A broad region must be discretized without prior knowledge of the crack path,further augmenting the computational expenses.In this proposed work,we present an automated framework utilizing a posteriori error-indicator(MISESERI)to demarcate and sufficiently refine the mesh along the anticipated crack path.This eliminates the need for manual mesh refinement based on previous experimental/computational results or heuristic judgment.The proposed Python-based framework integrates the preanalysis,sufficient mesh refinement,and subsequent phase-field model-based numerical analysis with user-defined subroutines in a single streamlined pass.The novelty of the proposed work lies in integrating Abaqus’s native error estimation and mesh refinement capability,tailored explicitly for phase-field simulations.The proposed methodology aims to reduce the computational resource requirement,thereby enhancing the efficiency of the phase-field simulations while preserving the solution accuracy,making the framework particularly advantageous for complex fracture problems where the computational/experimental results are limited or unavailable.Several benchmark numerical problems are solved to showcase the effectiveness and accuracy of the proposed approach.The numerical examples present the proposed approach’s efficacy in the case of a complex mixed-mode fracture problem.The results show significant reductions in computational resources compared to traditional phase-field methods,which is promising.展开更多
The fatigue life of components can be significantly enhanced by the formation of the surface hardness layer through surface strengthening technology.To avoid the geometric distortion of thin-walled com-ponents caused ...The fatigue life of components can be significantly enhanced by the formation of the surface hardness layer through surface strengthening technology.To avoid the geometric distortion of thin-walled com-ponents caused by strengthening,the strengthening energy is limited and the ideal strengthening effect cannot be obtained.This work aims to propose a novel approach to address this issue effectively.The surface layer with high-density dislocations was obtained by a low-energy surface strengthening method(shot peening)at first.Then the surface strengthening mechanism changes from dislocation strengthen-ing to grain boundary strengthening after electropulsing treatment(EPT).The evolution of residual stress and microstructure was analyzed using multi-scale characterization techniques.The results demonstrate that EPT followed by surface strengthening makes a remarkable 304%increase in fatigue life of TC11 titanium alloy.The enhancement of fatigue life can be attributed to the grain refinement accompanied by the formation of nanotwins and sub-grains in the surface-strengthened layer,as well as the reduction in dislocation density within the substrate after EPT.This study demonstrates the significant potential of EPT in further enhancing the fatigue life of surface pre-strengthened thin-walled components.展开更多
The Fe–Mn damping alloys possess considerable damping capacity,but their yield strength is rather low.The 800 MPa Fe–Mn alloy with expected damping capacity was designed by the combination of grain refinement and ε...The Fe–Mn damping alloys possess considerable damping capacity,but their yield strength is rather low.The 800 MPa Fe–Mn alloy with expected damping capacity was designed by the combination of grain refinement and ε-martensite introduction.The yield strength can be greatly raised to around 700 MPa by refining grain size from 88.4 to 1.8μm.Although there exist numerous stacking faults in the fine-grained alloy,the damping capacity is strongly deteriorated due to the suppression of thermally activated ε-martensite.We demonstrate that the stacking faults cannot provide effective contribution to damping capacity and hence introduce a considerable volume fraction of stress/strain-induced ε-martensite to raise damping sources,including ε-martensite and γ/ε interfaces,etc.,by a small pre-strain.From this,the damping capacity can be improved,and the yield strength can be further enhanced from nearly 700 MPa to around 800 MPa.Thus,the combination of high yield strength and good damping capacity is realized.展开更多
This study investigated the effect of Si addition on the microstructure and the silicide precipitation behavior in a novel near-βtitanium alloy.The results show that coarse and continuous silicides were preferentiall...This study investigated the effect of Si addition on the microstructure and the silicide precipitation behavior in a novel near-βtitanium alloy.The results show that coarse and continuous silicides were preferentially precipitated at the grain boundary during the solidification process,and theβgrain size of the as-cast alloy was refined.Dynamic recrystallization occurs under isothermal compression,and the silicide could inhibit the growth of recrystallized grains.The element redistribution and dislocation accumulation during hot deformation promote the dynamic precipitation of silicide,resulting in a discontinuous distribution of silicides at the grain boundaries.This work provides insight into how silicide dynamic precipitation will affect the microstructure and plastic deformation behavior of metal alloys.展开更多
This study investigates zinc’s(Zn)key role in enhancing the precipitation kinetics and refinement of Mg_(17)Al_(12)and Mg_(2)Sn phases in magnesium alloys through trace sodium(Na)additions.Magnesium alloys with varyi...This study investigates zinc’s(Zn)key role in enhancing the precipitation kinetics and refinement of Mg_(17)Al_(12)and Mg_(2)Sn phases in magnesium alloys through trace sodium(Na)additions.Magnesium alloys with varying compositions of aluminum(Al),tin(Sn),Zn,and Na were prepared and aged at 453 K.Microstructural analyses were conducted using transmission electron microscopy(TEM),scanning transmission electron microscopy(STEM),and atom probe tomography(APT).Trace additions of Na significantly enhanced the precipitation responses of both Mg_(17)Al_(12)and Mg_(2)Sn phases.When Zn was co-added with Na,as in the ATZ641N3 alloy(Mg–6Al–4Sn–1Zn–0.3Na),there was a pronounced refinement in precipitate morphology and acceleration of precipitation kinetics.The ATZ641N3 alloy achieved a peak hardness of 103 Hv at 36 hours,compared to 91 Hv at 72 hours for the ATZ641 alloy without Na.The simultaneous addition of Zn and Na led to the formation of Sn–Na–Zn particles that acted as effective nucleation sites for Mg_(2)Sn,promoting aluminum partitioning and accelerating the precipitation of Mg_(17)Al_(12)through Al-rich regions.Additionally,Zn and Na co-segregated within the Mg_(17)Al_(12)phase,reducing misfit strain caused by Zn substitution and improving precipitate stability and refinement.These findings highlight Zn’s critical role,alongside trace Na additions,in refining and accelerating the precipitation of Mg_(17)Al_(12)and Mg_(2)Sn phases,thereby enhancing the age-hardening response of magnesium alloys.展开更多
Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys...Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys were analyzed by XRD,SEM,and TEM.The effects of master alloy addition and holding time on the microstructure and mechanical properties of A356 alloy were investigated.Under the optimum refiner addition of 0.3wt.%and the holding time of 20 min,the average grain size of the refined A356 alloy is 151.8±9.11μm,89.62%lower than that of original A356 alloy.The tensile strength and elongation of as-cast A356refined alloy are 196.11 MPa and 5.75%,respectively.After T6 treatment,the tensile strength and elongation of A356 refined alloy are 290.1 MPa and 3.09%,respectively.The fracture morphology is characterized by a predominance of along-crystal fracture with a small amount of through-crystal fracture,attributed to the refined grains.Finer grains promote crack path deflection and localized plastic deformation,enhancing energy dissipation and reducing the tendency for brittle fracture.This study provides a novel approach to improving the mechanical properties of A356 alloy through grain refinement using CRE Al-Ti-V-B master alloy.展开更多
The rapid development of magnetic materials provides the possibility for the application of permanent magnet stirring(PMS).Numerical and experimental investigations were employed with respect to the solidification pro...The rapid development of magnetic materials provides the possibility for the application of permanent magnet stirring(PMS).Numerical and experimental investigations were employed with respect to the solidification process of the Al—2Sc alloy controlled by a novel PMS using NdFeB permanent magnets under various rotation speeds(0,50,100 and 150 r/min).The simulated results reveal that the maximum electromagnetic force increases proportionally from 4.14 to 12.39 kN/m^(3)and the maximum tangential velocity increases from 0.13 to 0.36 m/s when the rotation speed of PMS enhances from 50 to 150 r/min in the ingot melt.Besides,the experimental results demonstrate that PMS can achieve a uniform distribution of blocky Al_(3)Sc precipitated phase in the longitudinal direction under the impact of a forced fluid flow.Moreover,increasing rotation speed of PMS is beneficial to refining aluminum grain size significantly and decreasing the texture intensity in the alloy.In addition,the Brinell hardness of Al-2Sc alloy is increased by 33%to 27.8 HB and the tensile strength is enhanced by 34%-128.2 MPa,due to the improved distribution of the strengthening Al_(3)SC phase and the grain refinement of Al matrix under the impact of PMS.This work provides an effective application of NdFeB permanent magnets in the metal cast field.展开更多
Depth maps play a crucial role in various practical applications such as computer vision,augmented reality,and autonomous driving.How to obtain clear and accurate depth information in video depth estimation is a signi...Depth maps play a crucial role in various practical applications such as computer vision,augmented reality,and autonomous driving.How to obtain clear and accurate depth information in video depth estimation is a significant challenge faced in the field of computer vision.However,existing monocular video depth estimation models tend to produce blurred or inaccurate depth information in regions with object edges and low texture.To address this issue,we propose a monocular depth estimation model architecture guided by semantic segmentation masks,which introduces semantic information into the model to correct the ambiguous depth regions.We have evaluated the proposed method,and experimental results show that our method improves the accuracy of edge depth,demonstrating the effectiveness of our approach.展开更多
High cracking susceptibility of Al-Li alloys with Ti/Ce B6addition is thoroughly suppressed in laser powder bed fusion(LPBF)processing of Ti/Ce co-modified 2195 alloys at relatively high scan speeds,while the cracking...High cracking susceptibility of Al-Li alloys with Ti/Ce B6addition is thoroughly suppressed in laser powder bed fusion(LPBF)processing of Ti/Ce co-modified 2195 alloys at relatively high scan speeds,while the cracking suppression mechanism and phase formation in these composites are not clarified.In this work,microstructure evolution and mechanical performance of the LPBF-fabricated Ti/Ce co-modified 2195 are investigated to reveal their cracking suppression and strengthening mechanisms.The results show that apparent grain refinement of the composites is ascribed to high supercooling from rapid formation of constitutional supercooling zone in front of solid–liquid interfaces by high-Q-value Ti solute,and heterogeneous nucleation of in situ formed Al3Ti and Al11Ce3precipitates.Their synergistic interactions promote formation of fine equiaxed grains and thus inhibit crack initiation.The composites exhibit high microhardness of 100±5HV0.2,nano-hardness of 1.6±0.1 GPa and elastic modulus of 97±3 GPa,where the elastic modulus increases by 27%and 31%compared to those of LPBF-processed and conventionally manufactured 2195 alloys,respectively.A tensile strength of 336 MPa and an elongation of 3%are obtained from in-situ synchrotron X-ray diffraction measurement.The improved properties are derived from grain refinement and Orowan strengthening.Based on the optimal processing parameter and composition,a bracket component filled with lattice structures is designed and manufactured with good manufacturing quality and processing accuracy.展开更多
To investigate the effect of microstructure evolution on corrosion behavior and strengthening mechanism of Mg-1Zn-1Ca(wt.%)alloys,as-cast Mg-1Zn-1Ca alloys were performed by equal channel angular pressing(ECAP)with 1 ...To investigate the effect of microstructure evolution on corrosion behavior and strengthening mechanism of Mg-1Zn-1Ca(wt.%)alloys,as-cast Mg-1Zn-1Ca alloys were performed by equal channel angular pressing(ECAP)with 1 and 4 passes.The corrosion behavior and mechanical properties of alloys were investigated by optical microscopy(OM),scanning electron microscopy(SEM),electron backscatter diffraction(EBSD),electrochemical tests,immersion tests and tensile tests.The results showed that mechanical properties improved after ECAP 1 pass;however,the corrosion resistance deteriorated due to high-density dislocations and fragmented secondary phases by ECAP.In contrast,synchronous improvement in the mechanical properties and corrosion resistance was achieved though grain refinement after ECAP 4 passes;fine grains led to a significant improvement in the yield strength,ultimate tensile strength,elongation,and corrosion rate of 103 MPa,223 MPa,30.5%,and 1.5843 mm/a,respectively.The enhanced corrosion resistance was attributed to the formation of dense corrosion product films by finer grains and the barrier effect by high-density grain boundaries.These results indicated that Mg-1Zn-1Ca alloy has a promising potential for application in biomedical materials.展开更多
The addition of effective nucleating particles in the melt to achieve grain refinement has become the most widely used method for the casting industries.In this study,a novel GNP@MgO particle with a nanocomposite stru...The addition of effective nucleating particles in the melt to achieve grain refinement has become the most widely used method for the casting industries.In this study,a novel GNP@MgO particle with a nanocomposite structure was prepared by utilizing an in-situ reaction of the carbon source gas with Mg melt.The results showed that the particles can significantly reduce the average grain size of Mg-9Al alloy from 130.4μm to 13.1μm,and achieve an ultra-high grain refinement efficiency of 90%.The refinement mechanisms are that the Al_(4)C_(3)phase can act as a heterogeneous nucleation site forα-Mg grains due to the orientation relationship as(001)_(Al_(4)C_(3))//(002)Mg.Meanwhile,the particle distribution model shows that the velocity of MgO particles is much higher than the growth rate ofα-Mg grains.Therefore,it is pushed to the vicinity of grain boundaries during solidification,effectively limiting the growth ofα-Mg grains.The remarkable grain refinement effect was achieved through the synergistic modulation of Al_(4)C_(3)and MgO particles.This work may provide new insight into designing high efficiency grain refiners for Mg-Al alloys.展开更多
In the conventional melt preparation of magnesium rare-earth(Mg-RE)alloys,the repeated heating/cooling process involved in grain refinement and flux refining usually prolongs the preparation period and aggravates melt...In the conventional melt preparation of magnesium rare-earth(Mg-RE)alloys,the repeated heating/cooling process involved in grain refinement and flux refining usually prolongs the preparation period and aggravates melt oxidation.In this work,the purification and grain refinement of Mg-9Gd-3Y(GW93)alloy was simultaneously realized by one-step refining at 740℃ by using a self-developed compound flux.The results show that,only after holding for 10 min,the inclusion content of the alloy is reduced by 81%to 0.29%,while the grain size is reduced by 84%to 119μm.A physical model depicting the interactions between compound flux and alloy melt was proposed based on thermodynamic calculation and microstructure observation.The grain refinement mechanism has been analyzed by considering the presence of Zr particle(Zr_(p))and Zr solute(Zr_(s)).In addition,the generated RECl_(3) was found to be readily absorbed by the flux,decreasing the surface tension and promoting the purification efficacy of the flux,which plays an important role in the promoted elongation of the as-cast Mg-9Gd-3Y-0.5Zr(GW93K)alloy.This work presents a unique prospect in simplifying the melt preparation of Mg-RE alloy with a promoted quality.展开更多
The grain refinement mechanism for rapid solidification of undercooled melts is still an open problem even after 60 years of on-going studies.In this work,rapid solidification of undercooled Ni and equi-atomic FeCoNiP...The grain refinement mechanism for rapid solidification of undercooled melts is still an open problem even after 60 years of on-going studies.In this work,rapid solidification of undercooled Ni and equi-atomic FeCoNiPd melts was studied and spontaneous grain refinement was found at both low and high undercooling.After a detailed electron backscattered diffraction analysis,subgrain-induced grain orien-tation scattering and splitting were found to occur along with the transition from coarse dendrites to fine equiaxed grains at low and high undercooling,respectively,indicating that subgrains play an im-portant role during the formation of fine equiaxed grains.On this basis,a compromise mechanism of subgrain-assisted spontaneous grain refinement was proposed.Because the dendrite re-melting induced thermo-mechanical process and fluid flow induced dendrite deformation occur simultaneously during the post-recalescence stage,stress accumulation would be maximum at both low and high undercooling,thus inducing dynamic recrystallization,during which the formation and rotation of subgrains make the grain orientations scattering and even splitting.Furthermore,the grain/subgrain size of undercooled FeCoNiPd ascribing to its unique co-segregation behavior keeps almost invariable from low to high undercooling,indicating that the co-segregation strategy would be effective to inhibit grain growth after rapid solidifi-cation and would be useful in practice.展开更多
In order to enhance the mechanical properties of the selective laser-melted(SLM) high-Mg content AlSiMg1.4 alloy,the Zr element was introduced.The influence of Zr alloying on the processability,microstructure,and mech...In order to enhance the mechanical properties of the selective laser-melted(SLM) high-Mg content AlSiMg1.4 alloy,the Zr element was introduced.The influence of Zr alloying on the processability,microstructure,and mechanical properties of the alloy was systematically investigated through performing microstructure analysis and tensile testing.It was demonstrated that the SLM-fabricated AlSiMg1.4-Zr alloy exhibited high process stability with a relative density of over 99.5% at various process parameters.Besides,the strong grain refinement induced by the primary Al3Zr particle during the melt solidification process simultaneously enhanced both the strength and plasticity of the alloy.The values for the yield strength,ultimate tensile strength,and elongation of the SLM-fabricated AlSiMg1.4-Zr were(343±3) MPa,(485±4) MPa,and(10.2±0.2)%,respectively,demonstrating good strengthplasticity synergy in comparison to the AlSiMg1.4 and other Al-Si-based alloys fabricated by SLM.展开更多
The mechanical properties of as-cast metallic materials depend strongly on the size and shape of grains,which are critical microstructural parameters dictated by the interplay of nucleation and growth of crys-talline ...The mechanical properties of as-cast metallic materials depend strongly on the size and shape of grains,which are critical microstructural parameters dictated by the interplay of nucleation and growth of crys-talline solids during solidification.In our experiments,the microstructure transition from coarse colum-nar crystals into fine equiaxed crystals for dilute Al-Mn-Si alloys was achieved by using sub-rapid so-lidification with the addition of Al-5Ti-1B grain refiner.The average grain size of Al alloy was reduced from a millimeter size to 73μm.Through temperature gradient calculation,we found that the acqui-sition of fine equiaxed crystals could be attributed to the existence of a high number density of TiB2,acting as effective nucleation sites with an increase in total undercooling.Furthermore,the curvature su-percooling,constitutional undercooling,thermal undercooling,and kinetic undercooling during sub-rapid solidification were quantitatively determined for given solidification rates.Our results showed that con-stitutional undercooling,rather than thermal undercooling,was primarily responsible for the formation of fine equiaxed grains,with the assistance of Al-5Ti-1B grain refiner.This work provides a new insight into the grain refining mechanism under sub-rapid solidification.展开更多
The obvious grain refinement of the primary MnSb phase has been observed in the Mn-89.7 wt%Sb alloy directionally solidified under a high-gradient magnetic field.With the application of a high-gradient magnetic field,...The obvious grain refinement of the primary MnSb phase has been observed in the Mn-89.7 wt%Sb alloy directionally solidified under a high-gradient magnetic field.With the application of a high-gradient magnetic field,the morphology of the primary MnSb phase transformed from developed dendritic-like to equiaxed-like,and the grain size decreased by approximately 93%.Refinement of the primary MnSb phase can be attributed to the constituent supercooling in front of the solidification interface,which promoted nucleation of the primary MnSb phase.The constituent supercooling can be linked to the enrichment of the Mn solute induced by the magnetic force and the Lorentz force that drove Mn solute migration and suppressed convection.展开更多
基金supported by the National Natural Science Foundation of China(No.51871155).
文摘Due to the low content of alloying elements and the lack of effective nucleation sites,the fusion zone(FZ)of tungsten inert gas(TIG)welded AZ31 alloy typically exhibits undesirable coarse columnar grains,which can result in solidification defects and reduced mechanical properties.In this work,a novel welding wire containing MgO particles has been developed to promote columnar-to-equiaxed transition(CET)in the FZ of TIG-welded AZ31 alloy.The results show the achievement of a fully equiaxed grain structure in the FZ,with a significant 71.9%reduction in grain size to 41 μm from the original coarse columnar dendrites.Furthermore,the combination of using MgO-containing welding wire and pulse current can further refine the grain size to 25.6 μm.Microstructural analyses reveal the homogeneous distribution of MgO particles in the FZ.The application of pulse current results in an increase in the number density of MgO(1-2 μm)from 5.16 × 10^(4) m^(-3) to 6.18 × 10^(4) m^(-3).The good crystallographic matching relationship between MgO and α-Mg matrix,characterized by the orientation relationship of[11(2)0]α-Mg//[0(1)1]MgO and(0002)_(α-Mg)//(111)_(MgO),indicates that the MgO particles can act as effective nucleation sites for α-Mg to reduce nucleation undercooling.According to the Hunt criteria,the critical temperature gradient for CET is greatly enhanced due to the significantly increased number density of MgO nucleation sites.In addition,the correlation with the thermal simulation results reveals a transition in the solidification conditions within the welding pool from the columnar grain zone to the equiaxed grain zone in the CET map,leading to the realization of CET.The exceptional grain refinement has contributed to a simultaneous improvement in the strength and plasticity of welded joints.This study presents a novel strategy for controlling equiaxed microstructure and optimizing mechanical properties in fusion welding or wire and arc additive manufacturing of Mg alloy components.
基金financially supported by the National Natural Science Foundation of China(No.21675131)the Volkswagen Foundation(Freigeist Fellowship No.89592)+1 种基金the Natural Science Foundation of Chongqing(No.2020jcyj-zdxmX0003,CSTB2023NSCQ-MSX0924)the National Research Foundation,Singapore,and A*STAR(Agency for Science Technology and Research)under its LCER Phase 2 Programme Hydrogen&Emerging Technologies FI,Directed Hydrogen Programme(Award No.U2305D4003).
文摘Ammonia and nitric acid,versatile industrial feedstocks,and burgeoning clean energy vectors hold immense promise for sustainable development.However,Haber–Bosch and Ostwald processes,which generates carbon dioxide as massive by-product,contribute to greenhouse effects and pose environmental challenges.Thus,the pursuit of nitrogen fixation through carbon–neutral pathways under benign conditions is a frontier of scientific topics,with the harnessing of solar energy emerging as an enticing and viable option.This review delves into the refinement strategies for scale-up mild photocatalytic nitrogen fixation,fields ripe with potential for innovation.The narrative is centered on enhancing the intrinsic capabilities of catalysts to surmount current efficiency barriers.Key focus areas include the in-depth exploration of fundamental mechanisms underpinning photocatalytic procedures,rational element selection,and functional planning,state-of-the-art experimental protocols for understanding photo-fixation processes,valid photocatalytic activity evaluation,and the rational design of catalysts.Furthermore,the review offers a suite of forward-looking recommendations aimed at propelling the advancement of mild nitrogen photo-fixation.It scrutinizes the existing challenges and prospects within this burgeoning domain,aspiring to equip researchers with insightful perspectives that can catalyze the evolution of cutting-edge nitrogen fixation methodologies and steer the development of next-generation photocatalytic systems.
文摘Al-Cu-Mg-Ag alloys have become a research hotspot because of its good heat resistance.Its excellent mechanical properties are inseparable from the regulation of the structure by researchers.The method of material structure simulation has become more and more perfect.This study employs numerical simulation to investigate the microstructure evolution of Al-Cu-Mg-Ag alloys during solidification with the aim of controlling its structure.The size distribution of Ti-containing particles in an Al-Ti-B master alloy was characterized via microstructure observation,serving as a basis for optimizing the nucleation density parameters for particles of varying radii in the phase field model.The addition of refiner inhibited the growth of dendrites and no longer produced coarse dendrites.With the increase of refiner,the grains gradually tended to form cellular morphology.The refined grains were about 100μm in size.Experimental validation of the simulated as-cast grain morphology was conducted.The samples were observed by metallographic microscope and scanning electron microscope.The addition of refiner had a significant effect on the refinement of the alloy,and the average grain size after refinement was also about 100μm.At the same time,the XRD phase identification of the alloy was carried out.The observation of the microstructure morphology under the scanning electron microscope showed that the precipitated phase was mainly concentrated on the grain boundary.The Al_(2)Cu accounted for about 5%,and the matrix phase FCC accounted for about 95%,which also corresponded well with the simulation results.
文摘High-resolution spatiotemporal simulations effectively capture the complexities of atmospheric plume sion disper-in complex terrain.However,their high computational cost makes them impractical for applications requiring rapid responses or iterative processes,such as optimization,uncertainty quantification,or inverse modeling.To address this challenge,this work introduces the Dual-Stage Temporal Three-dimensional UNet Super-resolution(DST3D-UNet-SR)model,a highly efficient deep learning model for plume dispersion predictions.DST3D-UNet-SR is composed of two sequential modules:the temporal module(TM),which predicts the transient evolution of a plume in complex terrain from low-resolution temporal data,and the spatial refinement module(SRM),which subsequently enhances the spatial resolution of the TM predictions.We train DST3D-UNet-SR using a comprehensive dataset derived from high-resolution large eddy simulations(LES)of plume transport.We propose the DST3D-UNet-SR model to significantly accelerate LES of three-dimensional(3D)plume dispersion by three orders of magnitude.Additionally,the model demonstrates the ability to dynamically adapt to evolving conditions through the incorporation of new observational data,substantially improving prediction accuracy in high-concentration regions near the source.
文摘The phase field model can coherently address the relatively complex fracture phenomenon,such as crack nucleation,branching,deflection,etc.The model has been extensively implemented in the finite element package Abaqus to solve brittle fracture problems in recent studies.However,accurate numerical analysis typically requires fine meshes to model the evolving crack path effectively.A broad region must be discretized without prior knowledge of the crack path,further augmenting the computational expenses.In this proposed work,we present an automated framework utilizing a posteriori error-indicator(MISESERI)to demarcate and sufficiently refine the mesh along the anticipated crack path.This eliminates the need for manual mesh refinement based on previous experimental/computational results or heuristic judgment.The proposed Python-based framework integrates the preanalysis,sufficient mesh refinement,and subsequent phase-field model-based numerical analysis with user-defined subroutines in a single streamlined pass.The novelty of the proposed work lies in integrating Abaqus’s native error estimation and mesh refinement capability,tailored explicitly for phase-field simulations.The proposed methodology aims to reduce the computational resource requirement,thereby enhancing the efficiency of the phase-field simulations while preserving the solution accuracy,making the framework particularly advantageous for complex fracture problems where the computational/experimental results are limited or unavailable.Several benchmark numerical problems are solved to showcase the effectiveness and accuracy of the proposed approach.The numerical examples present the proposed approach’s efficacy in the case of a complex mixed-mode fracture problem.The results show significant reductions in computational resources compared to traditional phase-field methods,which is promising.
基金supported by the National Nature Science Foun-dation of China(Grant No.50875061).
文摘The fatigue life of components can be significantly enhanced by the formation of the surface hardness layer through surface strengthening technology.To avoid the geometric distortion of thin-walled com-ponents caused by strengthening,the strengthening energy is limited and the ideal strengthening effect cannot be obtained.This work aims to propose a novel approach to address this issue effectively.The surface layer with high-density dislocations was obtained by a low-energy surface strengthening method(shot peening)at first.Then the surface strengthening mechanism changes from dislocation strengthen-ing to grain boundary strengthening after electropulsing treatment(EPT).The evolution of residual stress and microstructure was analyzed using multi-scale characterization techniques.The results demonstrate that EPT followed by surface strengthening makes a remarkable 304%increase in fatigue life of TC11 titanium alloy.The enhancement of fatigue life can be attributed to the grain refinement accompanied by the formation of nanotwins and sub-grains in the surface-strengthened layer,as well as the reduction in dislocation density within the substrate after EPT.This study demonstrates the significant potential of EPT in further enhancing the fatigue life of surface pre-strengthened thin-walled components.
基金supported by Fundamental Research Funds for Central Universities(Grant No.N2107009)Reviving-Liaoning Excellence Plan(Grant No.XLYC2203186).
文摘The Fe–Mn damping alloys possess considerable damping capacity,but their yield strength is rather low.The 800 MPa Fe–Mn alloy with expected damping capacity was designed by the combination of grain refinement and ε-martensite introduction.The yield strength can be greatly raised to around 700 MPa by refining grain size from 88.4 to 1.8μm.Although there exist numerous stacking faults in the fine-grained alloy,the damping capacity is strongly deteriorated due to the suppression of thermally activated ε-martensite.We demonstrate that the stacking faults cannot provide effective contribution to damping capacity and hence introduce a considerable volume fraction of stress/strain-induced ε-martensite to raise damping sources,including ε-martensite and γ/ε interfaces,etc.,by a small pre-strain.From this,the damping capacity can be improved,and the yield strength can be further enhanced from nearly 700 MPa to around 800 MPa.Thus,the combination of high yield strength and good damping capacity is realized.
基金funded by the National Natural Science Foundation of China(Nos.52371117,52171122,52275362)the Central Government Guides the Special Fund Projects of Local Scientific and Technological Development,China(Nos.YDZJSX2021A016,YDZX-20191400002149)+1 种基金the Key Project of Natural Science Foundation of Ningxia,China(No.2022AAC02077)the Natural Science Foundation of Shanxi Province,China(No.20210302124077)。
文摘This study investigated the effect of Si addition on the microstructure and the silicide precipitation behavior in a novel near-βtitanium alloy.The results show that coarse and continuous silicides were preferentially precipitated at the grain boundary during the solidification process,and theβgrain size of the as-cast alloy was refined.Dynamic recrystallization occurs under isothermal compression,and the silicide could inhibit the growth of recrystallized grains.The element redistribution and dislocation accumulation during hot deformation promote the dynamic precipitation of silicide,resulting in a discontinuous distribution of silicides at the grain boundaries.This work provides insight into how silicide dynamic precipitation will affect the microstructure and plastic deformation behavior of metal alloys.
基金supported by the Fundamental Research Program(PNKA130)of the Korea Institute of Materials Science,Republic of Korea。
文摘This study investigates zinc’s(Zn)key role in enhancing the precipitation kinetics and refinement of Mg_(17)Al_(12)and Mg_(2)Sn phases in magnesium alloys through trace sodium(Na)additions.Magnesium alloys with varying compositions of aluminum(Al),tin(Sn),Zn,and Na were prepared and aged at 453 K.Microstructural analyses were conducted using transmission electron microscopy(TEM),scanning transmission electron microscopy(STEM),and atom probe tomography(APT).Trace additions of Na significantly enhanced the precipitation responses of both Mg_(17)Al_(12)and Mg_(2)Sn phases.When Zn was co-added with Na,as in the ATZ641N3 alloy(Mg–6Al–4Sn–1Zn–0.3Na),there was a pronounced refinement in precipitate morphology and acceleration of precipitation kinetics.The ATZ641N3 alloy achieved a peak hardness of 103 Hv at 36 hours,compared to 91 Hv at 72 hours for the ATZ641 alloy without Na.The simultaneous addition of Zn and Na led to the formation of Sn–Na–Zn particles that acted as effective nucleation sites for Mg_(2)Sn,promoting aluminum partitioning and accelerating the precipitation of Mg_(17)Al_(12)through Al-rich regions.Additionally,Zn and Na co-segregated within the Mg_(17)Al_(12)phase,reducing misfit strain caused by Zn substitution and improving precipitate stability and refinement.These findings highlight Zn’s critical role,alongside trace Na additions,in refining and accelerating the precipitation of Mg_(17)Al_(12)and Mg_(2)Sn phases,thereby enhancing the age-hardening response of magnesium alloys.
基金supported by the National Key Research and Development Program of China (Grant No.2022YFB3706801)the National Natural Science Foundation of China (Grant Nos.U2341253,52371019,U2241232)+2 种基金the Dalian High-level Talents Innovation Support Program (Grant No.2021RD06)the Applied Basic Research Program of Liaoning Province (Grant No.2022JH2/101300003)the Natural Science Foundation of Liaoning Province (Grant Nos.2022-BS-262,JYTMS20230031)。
文摘Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys were analyzed by XRD,SEM,and TEM.The effects of master alloy addition and holding time on the microstructure and mechanical properties of A356 alloy were investigated.Under the optimum refiner addition of 0.3wt.%and the holding time of 20 min,the average grain size of the refined A356 alloy is 151.8±9.11μm,89.62%lower than that of original A356 alloy.The tensile strength and elongation of as-cast A356refined alloy are 196.11 MPa and 5.75%,respectively.After T6 treatment,the tensile strength and elongation of A356 refined alloy are 290.1 MPa and 3.09%,respectively.The fracture morphology is characterized by a predominance of along-crystal fracture with a small amount of through-crystal fracture,attributed to the refined grains.Finer grains promote crack path deflection and localized plastic deformation,enhancing energy dissipation and reducing the tendency for brittle fracture.This study provides a novel approach to improving the mechanical properties of A356 alloy through grain refinement using CRE Al-Ti-V-B master alloy.
基金Project supported by the Natural Science Foundation of Hunan Province(2024JJ4056)the Key Project of Guangxi Zhuang Autonomous Region(AB22080089)the Government of Chongzuo,Guangxi Zhuang Autonomous Region(FA20210716)。
文摘The rapid development of magnetic materials provides the possibility for the application of permanent magnet stirring(PMS).Numerical and experimental investigations were employed with respect to the solidification process of the Al—2Sc alloy controlled by a novel PMS using NdFeB permanent magnets under various rotation speeds(0,50,100 and 150 r/min).The simulated results reveal that the maximum electromagnetic force increases proportionally from 4.14 to 12.39 kN/m^(3)and the maximum tangential velocity increases from 0.13 to 0.36 m/s when the rotation speed of PMS enhances from 50 to 150 r/min in the ingot melt.Besides,the experimental results demonstrate that PMS can achieve a uniform distribution of blocky Al_(3)Sc precipitated phase in the longitudinal direction under the impact of a forced fluid flow.Moreover,increasing rotation speed of PMS is beneficial to refining aluminum grain size significantly and decreasing the texture intensity in the alloy.In addition,the Brinell hardness of Al-2Sc alloy is increased by 33%to 27.8 HB and the tensile strength is enhanced by 34%-128.2 MPa,due to the improved distribution of the strengthening Al_(3)SC phase and the grain refinement of Al matrix under the impact of PMS.This work provides an effective application of NdFeB permanent magnets in the metal cast field.
文摘Depth maps play a crucial role in various practical applications such as computer vision,augmented reality,and autonomous driving.How to obtain clear and accurate depth information in video depth estimation is a significant challenge faced in the field of computer vision.However,existing monocular video depth estimation models tend to produce blurred or inaccurate depth information in regions with object edges and low texture.To address this issue,we propose a monocular depth estimation model architecture guided by semantic segmentation masks,which introduces semantic information into the model to correct the ambiguous depth regions.We have evaluated the proposed method,and experimental results show that our method improves the accuracy of edge depth,demonstrating the effectiveness of our approach.
基金supported by the National Natural Science Foundation of China(Nos.52205382,52225503)National Key Research and Development Program(No.2023YFB4603300)+3 种基金Key Research and Development Program of Jiangsu Province(Nos.BE2022069,BZ2024019)National Natural Science Foundation of China for Creative Research Groups(No.51921003)International Joint Laboratory of Sustainable Manufacturing,Ministry of Education and the Fundamental Research Funds for the Central Universities(NG2024014)Postgraduate Research&Practice Innovation Program of NUAA(xcxjh20230616)。
文摘High cracking susceptibility of Al-Li alloys with Ti/Ce B6addition is thoroughly suppressed in laser powder bed fusion(LPBF)processing of Ti/Ce co-modified 2195 alloys at relatively high scan speeds,while the cracking suppression mechanism and phase formation in these composites are not clarified.In this work,microstructure evolution and mechanical performance of the LPBF-fabricated Ti/Ce co-modified 2195 are investigated to reveal their cracking suppression and strengthening mechanisms.The results show that apparent grain refinement of the composites is ascribed to high supercooling from rapid formation of constitutional supercooling zone in front of solid–liquid interfaces by high-Q-value Ti solute,and heterogeneous nucleation of in situ formed Al3Ti and Al11Ce3precipitates.Their synergistic interactions promote formation of fine equiaxed grains and thus inhibit crack initiation.The composites exhibit high microhardness of 100±5HV0.2,nano-hardness of 1.6±0.1 GPa and elastic modulus of 97±3 GPa,where the elastic modulus increases by 27%and 31%compared to those of LPBF-processed and conventionally manufactured 2195 alloys,respectively.A tensile strength of 336 MPa and an elongation of 3%are obtained from in-situ synchrotron X-ray diffraction measurement.The improved properties are derived from grain refinement and Orowan strengthening.Based on the optimal processing parameter and composition,a bracket component filled with lattice structures is designed and manufactured with good manufacturing quality and processing accuracy.
基金financially supported by the National Natural Science Foundation of China(No.52374395)the Natural Science Foundation of Shanxi Province,China(Nos.20210302123135,202303021221143)+5 种基金the Scientific and Technological Achievements Transformation Guidance Special Project of Shanxi Province,China(Nos.202104021301022,202204021301009)the Central Government Guided Local Science and Technology Development Projects,China(No.YDZJSX20231B003)the Ministry of Science and Higher Education of the Russian Federation for financial support under the Megagrant(No.075-15-2022-1133)the National Research Foundation(NRF)grant funded by the Ministry of Science and ICT of Korea through the Research Institute of Advanced Materials(No.2015R1A2A1A01006795)the China Postdoctoral Science Foundation(No.2022M710541)the Research Project supported by Shanxi Scholarship Council of China(No.2022-038)。
文摘To investigate the effect of microstructure evolution on corrosion behavior and strengthening mechanism of Mg-1Zn-1Ca(wt.%)alloys,as-cast Mg-1Zn-1Ca alloys were performed by equal channel angular pressing(ECAP)with 1 and 4 passes.The corrosion behavior and mechanical properties of alloys were investigated by optical microscopy(OM),scanning electron microscopy(SEM),electron backscatter diffraction(EBSD),electrochemical tests,immersion tests and tensile tests.The results showed that mechanical properties improved after ECAP 1 pass;however,the corrosion resistance deteriorated due to high-density dislocations and fragmented secondary phases by ECAP.In contrast,synchronous improvement in the mechanical properties and corrosion resistance was achieved though grain refinement after ECAP 4 passes;fine grains led to a significant improvement in the yield strength,ultimate tensile strength,elongation,and corrosion rate of 103 MPa,223 MPa,30.5%,and 1.5843 mm/a,respectively.The enhanced corrosion resistance was attributed to the formation of dense corrosion product films by finer grains and the barrier effect by high-density grain boundaries.These results indicated that Mg-1Zn-1Ca alloy has a promising potential for application in biomedical materials.
基金supported by the National Natural Science Foundation of China(grant nos.52301142,52371107,52201115)Heilongjiang Provincial Postdoctoral Science Foundation(grant no.LBH-11Z22167).
文摘The addition of effective nucleating particles in the melt to achieve grain refinement has become the most widely used method for the casting industries.In this study,a novel GNP@MgO particle with a nanocomposite structure was prepared by utilizing an in-situ reaction of the carbon source gas with Mg melt.The results showed that the particles can significantly reduce the average grain size of Mg-9Al alloy from 130.4μm to 13.1μm,and achieve an ultra-high grain refinement efficiency of 90%.The refinement mechanisms are that the Al_(4)C_(3)phase can act as a heterogeneous nucleation site forα-Mg grains due to the orientation relationship as(001)_(Al_(4)C_(3))//(002)Mg.Meanwhile,the particle distribution model shows that the velocity of MgO particles is much higher than the growth rate ofα-Mg grains.Therefore,it is pushed to the vicinity of grain boundaries during solidification,effectively limiting the growth ofα-Mg grains.The remarkable grain refinement effect was achieved through the synergistic modulation of Al_(4)C_(3)and MgO particles.This work may provide new insight into designing high efficiency grain refiners for Mg-Al alloys.
基金supported by the National Natural Science Foundation of China(Nos.U2037601 and 51821001)the Research Program of Joint Research Center of Advanced Spaceflight Technologies(No.USCAST2020-31).
文摘In the conventional melt preparation of magnesium rare-earth(Mg-RE)alloys,the repeated heating/cooling process involved in grain refinement and flux refining usually prolongs the preparation period and aggravates melt oxidation.In this work,the purification and grain refinement of Mg-9Gd-3Y(GW93)alloy was simultaneously realized by one-step refining at 740℃ by using a self-developed compound flux.The results show that,only after holding for 10 min,the inclusion content of the alloy is reduced by 81%to 0.29%,while the grain size is reduced by 84%to 119μm.A physical model depicting the interactions between compound flux and alloy melt was proposed based on thermodynamic calculation and microstructure observation.The grain refinement mechanism has been analyzed by considering the presence of Zr particle(Zr_(p))and Zr solute(Zr_(s)).In addition,the generated RECl_(3) was found to be readily absorbed by the flux,decreasing the surface tension and promoting the purification efficacy of the flux,which plays an important role in the promoted elongation of the as-cast Mg-9Gd-3Y-0.5Zr(GW93K)alloy.This work presents a unique prospect in simplifying the melt preparation of Mg-RE alloy with a promoted quality.
基金supported by the Natural Science Foundation of China(No.51975474)the Research Fund of the State Key Laboratory of Solidification Processing(NPU),China(No.2023-BJ-02)+1 种基金the Project funded by China Postdoctoral Science Founda-tion(No.2023M732871)the Fundamental Research Funds for the Central Universities(No.3102019JC001).
文摘The grain refinement mechanism for rapid solidification of undercooled melts is still an open problem even after 60 years of on-going studies.In this work,rapid solidification of undercooled Ni and equi-atomic FeCoNiPd melts was studied and spontaneous grain refinement was found at both low and high undercooling.After a detailed electron backscattered diffraction analysis,subgrain-induced grain orien-tation scattering and splitting were found to occur along with the transition from coarse dendrites to fine equiaxed grains at low and high undercooling,respectively,indicating that subgrains play an im-portant role during the formation of fine equiaxed grains.On this basis,a compromise mechanism of subgrain-assisted spontaneous grain refinement was proposed.Because the dendrite re-melting induced thermo-mechanical process and fluid flow induced dendrite deformation occur simultaneously during the post-recalescence stage,stress accumulation would be maximum at both low and high undercooling,thus inducing dynamic recrystallization,during which the formation and rotation of subgrains make the grain orientations scattering and even splitting.Furthermore,the grain/subgrain size of undercooled FeCoNiPd ascribing to its unique co-segregation behavior keeps almost invariable from low to high undercooling,indicating that the co-segregation strategy would be effective to inhibit grain growth after rapid solidifi-cation and would be useful in practice.
基金supported by the National Natural Science Foundation of China (Nos.51801079, 52001140)。
文摘In order to enhance the mechanical properties of the selective laser-melted(SLM) high-Mg content AlSiMg1.4 alloy,the Zr element was introduced.The influence of Zr alloying on the processability,microstructure,and mechanical properties of the alloy was systematically investigated through performing microstructure analysis and tensile testing.It was demonstrated that the SLM-fabricated AlSiMg1.4-Zr alloy exhibited high process stability with a relative density of over 99.5% at various process parameters.Besides,the strong grain refinement induced by the primary Al3Zr particle during the melt solidification process simultaneously enhanced both the strength and plasticity of the alloy.The values for the yield strength,ultimate tensile strength,and elongation of the SLM-fabricated AlSiMg1.4-Zr were(343±3) MPa,(485±4) MPa,and(10.2±0.2)%,respectively,demonstrating good strengthplasticity synergy in comparison to the AlSiMg1.4 and other Al-Si-based alloys fabricated by SLM.
基金Financial supports from the National Natural Science Foun-dation of China(Nos.52222409,52074132,U19A2084,and U22A20109)are greatly acknowledgedPartial financial support came from the National Key Research and Development Program(No.2022YFE0122000)+1 种基金the Interdisciplinary Integration and Inno-vation Project of JLU(No.JLUXKJC2021ZZ08)the Fundamental Research Funds for the Central Universities,JLU.
文摘The mechanical properties of as-cast metallic materials depend strongly on the size and shape of grains,which are critical microstructural parameters dictated by the interplay of nucleation and growth of crys-talline solids during solidification.In our experiments,the microstructure transition from coarse colum-nar crystals into fine equiaxed crystals for dilute Al-Mn-Si alloys was achieved by using sub-rapid so-lidification with the addition of Al-5Ti-1B grain refiner.The average grain size of Al alloy was reduced from a millimeter size to 73μm.Through temperature gradient calculation,we found that the acqui-sition of fine equiaxed crystals could be attributed to the existence of a high number density of TiB2,acting as effective nucleation sites with an increase in total undercooling.Furthermore,the curvature su-percooling,constitutional undercooling,thermal undercooling,and kinetic undercooling during sub-rapid solidification were quantitatively determined for given solidification rates.Our results showed that con-stitutional undercooling,rather than thermal undercooling,was primarily responsible for the formation of fine equiaxed grains,with the assistance of Al-5Ti-1B grain refiner.This work provides a new insight into the grain refining mechanism under sub-rapid solidification.
基金supported by the National Key R&D Program of China(Grant No.2021YFB3501404)the fund of the State Key Laboratory of Solidification Processing in NWPU(Grant No.SKLSP202101).
文摘The obvious grain refinement of the primary MnSb phase has been observed in the Mn-89.7 wt%Sb alloy directionally solidified under a high-gradient magnetic field.With the application of a high-gradient magnetic field,the morphology of the primary MnSb phase transformed from developed dendritic-like to equiaxed-like,and the grain size decreased by approximately 93%.Refinement of the primary MnSb phase can be attributed to the constituent supercooling in front of the solidification interface,which promoted nucleation of the primary MnSb phase.The constituent supercooling can be linked to the enrichment of the Mn solute induced by the magnetic force and the Lorentz force that drove Mn solute migration and suppressed convection.
