To improve the cutting performance of an hourglass worm gear hob and the accuracy of the resulting worm gear,the rake angles of the teeth on the pitch circle should be reduced.A method of forming the spiral flutes by ...To improve the cutting performance of an hourglass worm gear hob and the accuracy of the resulting worm gear,the rake angles of the teeth on the pitch circle should be reduced.A method of forming the spiral flutes by using a variable transmission ratio was developed.This method ensures that the rake angles on the indexing torus of each tooth are approximately 0°.Based on the gear meshing theory and the hourglass worm forming method,the discretization mathematical model of the rake face of a planar double enveloping worm gear hob was established by using cylindrical generating surface,and the feed parameters for machining the rake face for a variable transmission ratio were obtained.The spiral flute was simulated and the hob was machined on a four axis CNC milling machine.A contourgraph was used to measure the rake angle.The measurement results showed that the proposed method can reduce the absolute value of the rake angle on both sides of the cutting teeth,which can be used for machining the spiral flute rake face of an hourglass worm gear hob.展开更多
How to generate rake faces of nonconventional milling cutters (NCMC) with constant spiral angled and normal rake angled edges on NC machine tools is presented by use of a blunt cup grinder or a cup milling cutter. Mot...How to generate rake faces of nonconventional milling cutters (NCMC) with constant spiral angled and normal rake angled edges on NC machine tools is presented by use of a blunt cup grinder or a cup milling cutter. Motion functions of the NC machining system are mathematically deduced and exam- ed by a experiment. The research will provide theoretical and practical guidance for machining noncon- ventional tools on NC machine tools.展开更多
基金supported by the National Natural Science Foundation of China (No. 51475460)
文摘To improve the cutting performance of an hourglass worm gear hob and the accuracy of the resulting worm gear,the rake angles of the teeth on the pitch circle should be reduced.A method of forming the spiral flutes by using a variable transmission ratio was developed.This method ensures that the rake angles on the indexing torus of each tooth are approximately 0°.Based on the gear meshing theory and the hourglass worm forming method,the discretization mathematical model of the rake face of a planar double enveloping worm gear hob was established by using cylindrical generating surface,and the feed parameters for machining the rake face for a variable transmission ratio were obtained.The spiral flute was simulated and the hob was machined on a four axis CNC milling machine.A contourgraph was used to measure the rake angle.The measurement results showed that the proposed method can reduce the absolute value of the rake angle on both sides of the cutting teeth,which can be used for machining the spiral flute rake face of an hourglass worm gear hob.
文摘How to generate rake faces of nonconventional milling cutters (NCMC) with constant spiral angled and normal rake angled edges on NC machine tools is presented by use of a blunt cup grinder or a cup milling cutter. Motion functions of the NC machining system are mathematically deduced and exam- ed by a experiment. The research will provide theoretical and practical guidance for machining noncon- ventional tools on NC machine tools.
