Each joint of a hydraulic-driven legged robot adopts a highly integrated hydraulic drive unit(HDU),which features a high power-weight ratio.However,most HDUs are throttling-valve-controlled cylinder systems,which exhi...Each joint of a hydraulic-driven legged robot adopts a highly integrated hydraulic drive unit(HDU),which features a high power-weight ratio.However,most HDUs are throttling-valve-controlled cylinder systems,which exhibit high energy losses.By contrast,pump control systems offer a high efficiency.Nevertheless,their response ability is unsatisfactory.To fully utilize the advantages of pump and valve control systems,in this study,a new type of pump-valve compound drive system(PCDS)is designed,which can not only effectively reduce the energy loss,but can also ensure the response speed and response accuracy of the HDUs in robot joints to satisfy the performance requirements of robots.Herein,considering the force control requirements of energy conservation,high precision,and fast response of the robot joint HDU,a nonlinear mathematical model of the PCDS force control system is first introduced.In addition,pressure-flow nonlinearity,friction nonlinearity,load complexity and variability,and other factors affecting the system are considered,and a novel force control method based on quantitative feedback theory(QFT)and a disturbance torque observer(DTO)is designed,which is denoted as QFT-DTOC herein.This method improves the control accuracy and robustness of the force control system,reduces the effect of the disturbance torque on the control performance of the servo motor,and improves the overall force control performance of the system.Finally,experimental verification is performed using the PCDS performance test platform.The experimental results and quantitative data show that the QFT-DTOC proposed herein can significantly improve the force control performance of the PCDS.The relevant force control method can be used as a bottom-control method for the hydraulic servo system to provide a foundation for implementing the top-level trajectory planning of the robot.展开更多
With the rapid development of the global economy,more and more attention has been paid to the energy conservation of construction machinery.The hydraulic system is the key component of construction machinery,and impro...With the rapid development of the global economy,more and more attention has been paid to the energy conservation of construction machinery.The hydraulic system is the key component of construction machinery,and improving its energy utilization rate has become an important means to achieve energy conservation.In conventional valve-controlled or pump-controlled hydraulic systems of construction machinery,controllability and energy-saving performance typically cannot be considered at the same time.The pump-valve coordinated system combines the energy-saving characteristics of the pump-controlled system and the high-precision and high-frequency response of the valve-controlled system,which has the potential to become a primary research direction of electro-hydraulic systems.This review summarizes the recent research progress in energy-saving technologies based on pump-valve coordinated systems.Particularly,we discuss the structures of hydraulic systems in different categories of construction machinery,various control methods of the electro-hydraulic system,novel hydraulic hybrid energy regeneration systems,and key components.In addition,future directions and challenges of the pump-valve coordinated systems are described,such as independent metering system(IMS),common pressure rail(CPR),and hybrid power source(HPS).展开更多
In order to compromise the conflicts between control accuracy and system efficiency of conventional electro-hydraulic servo systems,a novel pump-valve coordinated electro-hydraulic servo system was designed and a corr...In order to compromise the conflicts between control accuracy and system efficiency of conventional electro-hydraulic servo systems,a novel pump-valve coordinated electro-hydraulic servo system was designed and a corresponding control strategy was proposed.The system was constituted of a pumpcontrolled part and a valve-controlled part,the pump controlled part is used to adjust the flow rate of oil source and the valve controlled part is used to complete the position tracking control of the hydraulic cylinder.Based on the system characteristics,a load flow grey prediction method was adopted in the pump controlled part to reduce the system overflow losses,and an adaptive robust control method was adopted in the valve controlled part to eliminate the effect of system nonlinearity and parametric uncertainties due to variable hydraulic parameters and system loads on the control precision.The experimental results validated that the adopted control strategy increased the system efficiency obviously with guaranteed high control accuracy.展开更多
基金Supported by National Excellent Natural Science Foundation of China(Grant No.52122503)Hebei Provincial Natural Science Foundation of China(Grant No.E2022203002)+2 种基金The Yanzhao’s Young Scientist Project of China(Grant No.E2023203258)Science Research Project of Hebei Education Department of China(Grant No.BJK2022060)Hebei Provincial Graduate Innovation Funding Project of China(Grant No.CXZZSS2022129).
文摘Each joint of a hydraulic-driven legged robot adopts a highly integrated hydraulic drive unit(HDU),which features a high power-weight ratio.However,most HDUs are throttling-valve-controlled cylinder systems,which exhibit high energy losses.By contrast,pump control systems offer a high efficiency.Nevertheless,their response ability is unsatisfactory.To fully utilize the advantages of pump and valve control systems,in this study,a new type of pump-valve compound drive system(PCDS)is designed,which can not only effectively reduce the energy loss,but can also ensure the response speed and response accuracy of the HDUs in robot joints to satisfy the performance requirements of robots.Herein,considering the force control requirements of energy conservation,high precision,and fast response of the robot joint HDU,a nonlinear mathematical model of the PCDS force control system is first introduced.In addition,pressure-flow nonlinearity,friction nonlinearity,load complexity and variability,and other factors affecting the system are considered,and a novel force control method based on quantitative feedback theory(QFT)and a disturbance torque observer(DTO)is designed,which is denoted as QFT-DTOC herein.This method improves the control accuracy and robustness of the force control system,reduces the effect of the disturbance torque on the control performance of the servo motor,and improves the overall force control performance of the system.Finally,experimental verification is performed using the PCDS performance test platform.The experimental results and quantitative data show that the QFT-DTOC proposed herein can significantly improve the force control performance of the PCDS.The relevant force control method can be used as a bottom-control method for the hydraulic servo system to provide a foundation for implementing the top-level trajectory planning of the robot.
基金Project supported by the Zhejiang Provincial Natural Science Foundation of China(No.LR19E050002)the National Key R&D Program of China(No.2019YFB2004604)+2 种基金the National Natural Science Foundation of China(Nos.51821093 and 51708493)the Key R&D Program of Zhejiang Province(Nos.2018C01020 and 2018C01060)the Youth Funds of the State Key Laboratory of Fluid Power and Mechatronic Systems(No.SKLoFP_QN_1804),China。
文摘With the rapid development of the global economy,more and more attention has been paid to the energy conservation of construction machinery.The hydraulic system is the key component of construction machinery,and improving its energy utilization rate has become an important means to achieve energy conservation.In conventional valve-controlled or pump-controlled hydraulic systems of construction machinery,controllability and energy-saving performance typically cannot be considered at the same time.The pump-valve coordinated system combines the energy-saving characteristics of the pump-controlled system and the high-precision and high-frequency response of the valve-controlled system,which has the potential to become a primary research direction of electro-hydraulic systems.This review summarizes the recent research progress in energy-saving technologies based on pump-valve coordinated systems.Particularly,we discuss the structures of hydraulic systems in different categories of construction machinery,various control methods of the electro-hydraulic system,novel hydraulic hybrid energy regeneration systems,and key components.In addition,future directions and challenges of the pump-valve coordinated systems are described,such as independent metering system(IMS),common pressure rail(CPR),and hybrid power source(HPS).
基金Supported by Program for New Century Excellent Talents In University(NCET-12-0049)Beijing Natural Science Foundation(4132034)
文摘In order to compromise the conflicts between control accuracy and system efficiency of conventional electro-hydraulic servo systems,a novel pump-valve coordinated electro-hydraulic servo system was designed and a corresponding control strategy was proposed.The system was constituted of a pumpcontrolled part and a valve-controlled part,the pump controlled part is used to adjust the flow rate of oil source and the valve controlled part is used to complete the position tracking control of the hydraulic cylinder.Based on the system characteristics,a load flow grey prediction method was adopted in the pump controlled part to reduce the system overflow losses,and an adaptive robust control method was adopted in the valve controlled part to eliminate the effect of system nonlinearity and parametric uncertainties due to variable hydraulic parameters and system loads on the control precision.The experimental results validated that the adopted control strategy increased the system efficiency obviously with guaranteed high control accuracy.
