In deep drilling applications,such as those for geothermal energy,there are many challenges,such as those related to efficient operation of the drilling fluid(mud)pumping system.Legacy drilling rigs often use paired,p...In deep drilling applications,such as those for geothermal energy,there are many challenges,such as those related to efficient operation of the drilling fluid(mud)pumping system.Legacy drilling rigs often use paired,parallel-connected independent-excitation direct-current(DC)motors for mud pumps,that are supplied by a single power converter.This configuration results in electrical power imbalance,thus reducing its efficiency.This paper investigates this power imbalance issue in such legacy DC mud pump drive systems and offers an innovative solution in the form of a closed-loop control system for electrical load balancing.The paper first analyzes the drilling fluid circulation and electrical drive layout to develop an analytical model that can be used for electrical load balancing and related energy efficiency improvements.Based on this analysis,a feedback control system(so-called“current mirror”control system)is designed to balance the electrical load(i.e.,armature currents)of parallel-connected DC machines by adjusting the excitation current of one of the DC machines,thus mitigating the power imbalance of the electrical drive.Theproposed control systemeffectiveness has been validated,first through simulations,followed by experimental testing on a deep drilling rig during commissioning and field tests.The results demonstrate the practical viability of the proposed“current mirror”control system that can effectively and rather quickly equalize the armature currents of both DC machines in a parallel-connected electrical drive,and thus balance both the electrical and mechanical load of individual DC machines under realistic operating conditions of the mud pump electrical drive.展开更多
Load sensing pumps have been widely used in diverse hydraulic systems.Studies show that structural parameters have undeniable impacts on the characteristics and efficiency of the load sensing pump.The main purpose of ...Load sensing pumps have been widely used in diverse hydraulic systems.Studies show that structural parameters have undeniable impacts on the characteristics and efficiency of the load sensing pump.The main purpose of this article is to study the influence of load sensing pump structure parameters on flow characteristics.In the present study,a nonlinear multi-parameter model is proposed for this type of pump.In this model,different parameters,including spool clearance,spool covering amount,internal leakage are considered to reflect the displacement adjustment process of the load sensing pump.Moreover,a frequency sweep method is proposed to analyze the frequency domain of the nonlinear mathematical model.An experiment rig was built to study the influence of key structural parameters on the dynamic follow-up characteristics of the pump flow.The obtained results show that the diameter of the orifice d can significantly affect the working characteristics of the pump.It is found that a large diameter of the orifice d can improve the phase following ability of the system,while a small diameter of the orifice d can reduce the bypass flow rate and increase the amplitude following ability.This paper provides a new consideration to study the dynamic follow-up characteristics of the load sensing pump.展开更多
This paper presents a novel transient lubrication model for the analysis of the variable load failure mechanism of high-speed pump used in Load Sensing Electro-Hydrostatic Actuator（LS-EHA）. Focusing on the slipper/s...This paper presents a novel transient lubrication model for the analysis of the variable load failure mechanism of high-speed pump used in Load Sensing Electro-Hydrostatic Actuator（LS-EHA）. Focusing on the slipper/swashplate pair partial abrasion, which is considered as the dominant failure mode in the high-speed condition, slipper dynamic models are established. A forth sliding motion of the slipper on the swashplate surface is presented under the fact that the slipper center of mass will rotate around the center of piston ball when the swashplate angle is dynamically adjusted. Besides, extra inertial tilting moments will be produced for the slipper based on the theorem on translation of force, which will increase rapidly when LS-EHA pump operates under highspeed condition. Then, a dynamic lubricating model coupling with fluid film thickness field, temperature field and pressure field is proposed. The deformation effects caused by thermal deflection and hydrostatic pressure are considered. A numerical simulation model is established to validate the effectiveness and accuracy of the proposed model. Finally, based on the load spectrum of aircraft flight profile, the variable load conditions and the oil film characteristics are analyzed, and series of variable load rules of oil film thickness with variable speed/variable pressure/variable displacement are concluded.展开更多
The 3D inverse design method, which methodology is far superior to the conventional design method that based on geometrical description, is gradually applied in pump blade design. However, no complete description abou...The 3D inverse design method, which methodology is far superior to the conventional design method that based on geometrical description, is gradually applied in pump blade design. However, no complete description about the method is outlined. Also, there are no general rules available to set the two important input parameters, blade loading distribution and stacking condition. In this sense, the basic theory and the mechanism why the design method can suppress the formation of secondary flow are summarized. And also, several typical pump design cases with different specific speeds ranging from centrifugal pump to axial pump are surveyed. The results indicates that, for centrifugal pump and mixed pump or turbine, the ratio of blade loading on the hub to that on the shroud is more than unit in the fore part of the blade, whereas in the aft part, the ratio is decreased to satisfy the same wrap angle for hub and shroud. And the choice of blade loading type depends on the balancing of efficiency and cavitation. If the cavitation is more weighted, the better choice is aft-loaded, otherwise, the fore-loaded or mid-loaded is preferable to improve the efficiency. The stacking condition, which is an auxiliary to suppress the secondary flow, can have great effect on the jet-wake outflow and the operation range for pump. Ultimately, how to link the design method to modem optimization techniques is illustrated. With the know-how design methodology and the know-how systematic optimization approach, the application of optimization design is promising for engineering. This paper summarizes the 3D inverse design method systematically.展开更多
increasing penetration of renewable energy sources with a wide range of operating conditions causing power system uncertainties, conventional controllers are incapable of providing proper performance to keep the syste...increasing penetration of renewable energy sources with a wide range of operating conditions causing power system uncertainties, conventional controllers are incapable of providing proper performance to keep the system stable. However, controllable or dispatchable loads such as electric vehicles （EVs） and heat pumps （HPs） can be utilized for supplementary frequency control. This paper shows the ability of plug-in hybrid EVs, HPs, and batteries （BTs） to contribute in the frequency control of an isolated power system. Moreover, we propose a new online intelligent approach by using a coefficient diagram method （CDM） to enhance the system performance and robustness against uncertainties. The performance of the proposed intelligent CDM control has been compared with the proportional-integral （PI） controller and the superiority of the proposed scheme has been verified in Matiab/Simulink programs.展开更多
In view of the large energy loss problem in the traditional full hydraulic steering system,a scheme of replacing the ordinary pump with the priority valve with the load sensitive variable pump is proposed to make the ...In view of the large energy loss problem in the traditional full hydraulic steering system,a scheme of replacing the ordinary pump with the priority valve with the load sensitive variable pump is proposed to make the variable pump provide the corresponding flow rate according to the needs of the steering system to achieve the purpose of energy saving.Through the establishment of the system AMESim simulation model,the data comparison shows that the energy loss of the load sensitive variable steering system is significantly reduced relative to the traditional full hydraulic steering system.展开更多
文摘In deep drilling applications,such as those for geothermal energy,there are many challenges,such as those related to efficient operation of the drilling fluid(mud)pumping system.Legacy drilling rigs often use paired,parallel-connected independent-excitation direct-current(DC)motors for mud pumps,that are supplied by a single power converter.This configuration results in electrical power imbalance,thus reducing its efficiency.This paper investigates this power imbalance issue in such legacy DC mud pump drive systems and offers an innovative solution in the form of a closed-loop control system for electrical load balancing.The paper first analyzes the drilling fluid circulation and electrical drive layout to develop an analytical model that can be used for electrical load balancing and related energy efficiency improvements.Based on this analysis,a feedback control system(so-called“current mirror”control system)is designed to balance the electrical load(i.e.,armature currents)of parallel-connected DC machines by adjusting the excitation current of one of the DC machines,thus mitigating the power imbalance of the electrical drive.Theproposed control systemeffectiveness has been validated,first through simulations,followed by experimental testing on a deep drilling rig during commissioning and field tests.The results demonstrate the practical viability of the proposed“current mirror”control system that can effectively and rather quickly equalize the armature currents of both DC machines in a parallel-connected electrical drive,and thus balance both the electrical and mechanical load of individual DC machines under realistic operating conditions of the mud pump electrical drive.
基金funded by the National Key R&D Program of China under Grant(No.2021YFB2011300)Science and Technology on Aircraft Control Laboratory,Innovation Foundation of CAST(No.CAST-2021-02-02)Open Foundation of the State Key Laboratory of Fluid Power and Mechatronic Systems(No.GZKF-202010).
文摘Load sensing pumps have been widely used in diverse hydraulic systems.Studies show that structural parameters have undeniable impacts on the characteristics and efficiency of the load sensing pump.The main purpose of this article is to study the influence of load sensing pump structure parameters on flow characteristics.In the present study,a nonlinear multi-parameter model is proposed for this type of pump.In this model,different parameters,including spool clearance,spool covering amount,internal leakage are considered to reflect the displacement adjustment process of the load sensing pump.Moreover,a frequency sweep method is proposed to analyze the frequency domain of the nonlinear mathematical model.An experiment rig was built to study the influence of key structural parameters on the dynamic follow-up characteristics of the pump flow.The obtained results show that the diameter of the orifice d can significantly affect the working characteristics of the pump.It is found that a large diameter of the orifice d can improve the phase following ability of the system,while a small diameter of the orifice d can reduce the bypass flow rate and increase the amplitude following ability.This paper provides a new consideration to study the dynamic follow-up characteristics of the load sensing pump.
基金supported by the National Natural Science Foundation of China(Nos.51620105010,51675019 and 51575019)the National Basic Research Program of China(No.2014CB046402)+1 种基金the ‘‘111" Projectthe Excellence Foundation of BUAA for PhD Students
文摘This paper presents a novel transient lubrication model for the analysis of the variable load failure mechanism of high-speed pump used in Load Sensing Electro-Hydrostatic Actuator（LS-EHA）. Focusing on the slipper/swashplate pair partial abrasion, which is considered as the dominant failure mode in the high-speed condition, slipper dynamic models are established. A forth sliding motion of the slipper on the swashplate surface is presented under the fact that the slipper center of mass will rotate around the center of piston ball when the swashplate angle is dynamically adjusted. Besides, extra inertial tilting moments will be produced for the slipper based on the theorem on translation of force, which will increase rapidly when LS-EHA pump operates under highspeed condition. Then, a dynamic lubricating model coupling with fluid film thickness field, temperature field and pressure field is proposed. The deformation effects caused by thermal deflection and hydrostatic pressure are considered. A numerical simulation model is established to validate the effectiveness and accuracy of the proposed model. Finally, based on the load spectrum of aircraft flight profile, the variable load conditions and the oil film characteristics are analyzed, and series of variable load rules of oil film thickness with variable speed/variable pressure/variable displacement are concluded.
基金Supported by National Basic Research Program of China(973 Program,Grant No.2009CB724302)
文摘The 3D inverse design method, which methodology is far superior to the conventional design method that based on geometrical description, is gradually applied in pump blade design. However, no complete description about the method is outlined. Also, there are no general rules available to set the two important input parameters, blade loading distribution and stacking condition. In this sense, the basic theory and the mechanism why the design method can suppress the formation of secondary flow are summarized. And also, several typical pump design cases with different specific speeds ranging from centrifugal pump to axial pump are surveyed. The results indicates that, for centrifugal pump and mixed pump or turbine, the ratio of blade loading on the hub to that on the shroud is more than unit in the fore part of the blade, whereas in the aft part, the ratio is decreased to satisfy the same wrap angle for hub and shroud. And the choice of blade loading type depends on the balancing of efficiency and cavitation. If the cavitation is more weighted, the better choice is aft-loaded, otherwise, the fore-loaded or mid-loaded is preferable to improve the efficiency. The stacking condition, which is an auxiliary to suppress the secondary flow, can have great effect on the jet-wake outflow and the operation range for pump. Ultimately, how to link the design method to modem optimization techniques is illustrated. With the know-how design methodology and the know-how systematic optimization approach, the application of optimization design is promising for engineering. This paper summarizes the 3D inverse design method systematically.
文摘increasing penetration of renewable energy sources with a wide range of operating conditions causing power system uncertainties, conventional controllers are incapable of providing proper performance to keep the system stable. However, controllable or dispatchable loads such as electric vehicles （EVs） and heat pumps （HPs） can be utilized for supplementary frequency control. This paper shows the ability of plug-in hybrid EVs, HPs, and batteries （BTs） to contribute in the frequency control of an isolated power system. Moreover, we propose a new online intelligent approach by using a coefficient diagram method （CDM） to enhance the system performance and robustness against uncertainties. The performance of the proposed intelligent CDM control has been compared with the proportional-integral （PI） controller and the superiority of the proposed scheme has been verified in Matiab/Simulink programs.
基金Key R&D Plan of Shandong Province(2015GGX105005)。
文摘In view of the large energy loss problem in the traditional full hydraulic steering system,a scheme of replacing the ordinary pump with the priority valve with the load sensitive variable pump is proposed to make the variable pump provide the corresponding flow rate according to the needs of the steering system to achieve the purpose of energy saving.Through the establishment of the system AMESim simulation model,the data comparison shows that the energy loss of the load sensitive variable steering system is significantly reduced relative to the traditional full hydraulic steering system.
