This study examines the development of loose-fill thermal insulation materials derived from annual plant residues,such as wheat straw,water reeds,and corn stalks,processed using the chemimechanical pulping(CMP)techniq...This study examines the development of loose-fill thermal insulation materials derived from annual plant residues,such as wheat straw,water reeds,and corn stalks,processed using the chemimechanical pulping(CMP)technique.The chopped plants were soda-cooked for 30 min,varying NaOH concentration(2%–8%on a dry basis of biomass),and mechanically refined using different disc types.The CMPprocess enhances the homogeneity and stability of defibratedmaterial,yielding improved insulation properties compared to untreated chopped rawmaterials.Chemical analysis revealed that CMP increases cellulose content and reduces lignin levels,enhancing water retention and vapor diffusion properties.Settlement tests confirmed that CMP materials are more resistant to compaction under vibration,maintaining long-term performance.Additionally,the CMP enables the production of lightweight materials that require less resource consumption while achieving comparable thermal insulation performance.The investigated biobased materials offer a sustainable alternative to conventional insulation,with competing thermal conductivity values(0.041-0.046 W/mK)at the settlement-resistant bulk density level of 60 kg/m^(3).The thermal conductivity of CMP materials remains minimally affected.However,the resulting fibers demonstrate significant advantages in stability and material efficiency.This highlights its suitability for loose-fill applications to improve the sustainability of the construction.Using renewable plant residues,CMP-based insulation materials align with circular economy principles and contribute to environmental sustainability.This research underscores the potential of CMP materials to reduce greenhouse gas emissions,optimize resource use,and promote eco-friendly building practices.展开更多
Morphological characteristics and proximate chemical analysis of E. binata showed it as a suitable raw material for writing and printing grade paper. Maximum pulp yield (43.58%) of kappa number 17.38 with 0.9% screeni...Morphological characteristics and proximate chemical analysis of E. binata showed it as a suitable raw material for writing and printing grade paper. Maximum pulp yield (43.58%) of kappa number 17.38 with 0.9% screening rejects was obtained at 12% of active alkali (as Na2O) pulping temperature 130°C, cooking time 120 min and solid to liquor ratio 1:4. During bio-soda pulping of E. binata, pulp yield decreased slightly while pulp brightness, tensile index, burst index and double fold numbers were improved by 4.1%, 24.94%, 14.03% and 48.45% respectively compared to soda pulping. During ethanol-soda pulping of E. binata, pulp yield, pulp brightness, tensile index, burst index and double fold numbers were improved by 3.9%, 6.6%, 32.18%, 35.40% and 77.31% respectively compared to soda pulping.展开更多
A critical pathway towards enhancing pulp mill biorefineries is to integrate the extraction and utilization of hemicelluloses into the pulping processes.Hence,an industrial pre-extraction strategy for hemicelluloses t...A critical pathway towards enhancing pulp mill biorefineries is to integrate the extraction and utilization of hemicelluloses into the pulping processes.Hence,an industrial pre-extraction strategy for hemicelluloses targeting eucalyptus kraft pulping process was developed.Alkaline solution or pulping white liquor was used to pre-extract hemicelluloses before the actual pulping process.The response surface methodology(RSM)technique was applied to investigate the most suitable conditions to maximize the yield of these hemicelluloses while simultaneously minimizing the damage to pulp yields and properties.Temperature(105 to 155℃),alkali concentration(3%to 8%),sulfidity(20%to 30%)and retention time(19 to 221 min)were combined to evaluate their effects on hemicellulose yields and chemical structures.The optimal pre-extraction conditions identified in this work(5.75%NaOH concentration,25%sulfidity at 135℃for 60 min)successfully allowed recovering 4.8%of hemicelluloses(based on the wood dry mass)and limited damages to pulp yields and properties.The cellulose content in pulp can even be increased by about 10%.Hemicellulose emulsification properties were also evaluated,which were comparable to synthetic emulsifiers.This study provides an industrial pathway to effectively separate and utilize wood hemicelluloses from the pulping process,which has the potential to improve the economy and material utilization of pulp and paper mills.展开更多
A pulping technology of wheat straw with aqueous ammonia and diluent caustic potash was investigated.Because its strong alkalinity, the addition of caustic potash not only reduced the quantity of NH3 consumed and cook...A pulping technology of wheat straw with aqueous ammonia and diluent caustic potash was investigated.Because its strong alkalinity, the addition of caustic potash not only reduced the quantity of NH3 consumed and cooking time, but also enriched the black liquor with nutrients such as potassium and nitrogen, which could be used as fertilizer for agriculture. Various pulping conditions including composition of cooking liquor, liquor-to-solid ratio,maximum cooking temperature, time to reach the maximum temperature and time at the maximum temperature were studied systematically to determine the suitable pulping conditions. Results of the cooking course showed that there were three distinct delignification phases, namely, the bulk delignification phase from the beginning of cooking to 100 ℃, the supplementary delignification phase from 100 ℃ to 155 ℃ for 45min and the third delignification phase till the end of cooking. The rate of delignification was found to be first order with respect to residual lignin and 0.34 order with respect to [OH-]. The activation energy of the delignification reaction was 29.75 kJ·mol-1 and the rate equation of delignification was also obtained.展开更多
The effects of adding pulping black liquor and other additives to coal-water slurry(CWS) on the sulfur-fixing performance of the resultant mixture(pulping black liquor coal-water slurry) were evaluated. The experiment...The effects of adding pulping black liquor and other additives to coal-water slurry(CWS) on the sulfur-fixing performance of the resultant mixture(pulping black liquor coal-water slurry) were evaluated. The experimental results demonstrated that the ash content of the black liquor coalwater slurry decreased as the addition of pulping black liquor in the mixture increased. Nevertheless, the addition amount should be appropriately selected to ensure that the black liquor coal-water slurry had a moderate calorific value. Addition of black liquor improved the combustion performance of CWS by lowering the ignition point and stabilizing the combustion process; moreover, the sulfur-fixation ratio after combustion increased by 12 to 16 percentage points than that of CWS, and the content of high-melting-point salt in the ash from CWS after adding black liquor was low. The sulfur-fixing ratio of CWS after adding a sulfur-fixing agent was effectively increased by 25 to 30 percenatge points, but with compromise of the fluidity and stability of the CWS; thus, the addition amount of a sulfur-fixing agent should be optimized.展开更多
Considering the serious barriers/issues induced by the accumulated starch generated in white water system of old corrugated cardboard(OCC)pulping process,large amounts of accumulated starch in white water would be dec...Considering the serious barriers/issues induced by the accumulated starch generated in white water system of old corrugated cardboard(OCC)pulping process,large amounts of accumulated starch in white water would be decomposed by microorganisms and could not be utilized,thereby resulting in severe resource wastage and environmental pollution.This study mainly explored the effects of biodegradation/hydrolysis conditions of the two types of starch substrates(native starch and enzymatically(α-amylase)hydrolyzed starch),which were treated via microorganism degradation within the simulated white water from OCC pulping system and their biodegradation products on the key properties were characterized via X-ray diffraction(XRD),Fourier-transform infrared spectroscopy(FT-IR),and gel permeation chromatography(GPC)technologies.The effects of system temperature,pH value,starch concentration,and biodegradation time on starch biodegradation ratio and the characteristics of obtained biodegradated products from the two types of starches were studied.In addition,the effect ofα-amylase dosage on the biodegradation ratio of enzymatically hydrolyzed starch and its properties was investigated.It was found that the native starch presented a maximal degradation ratio at a system temperature of 55℃and pH value range of 5-7,respectively,the corresponding starch concentration within simulated white water system was 200 mg/L.Whereas the enzymatically hydrolyzed starch exhibited a highest degradation ratio at a system temperature of 50℃and pH value of 5.5,respectively,and the corresponding starch concentration within simulated white water system was 100 mg/L.It was verified that native starch is more readily bio-hydrolyzed and biodegradation-susceptive by microorganisms in simulated white water system of OCC pulping process,while the enzymatically hydrolyzed starch exhibits better biodegradation/hydrolysis resistance to the microbial degradation than that of native starch.This study provides a practical and interesting approach to investigate the starch hydrolysis or biodegradation behaviors in white water system of OCC pulping process,which would greatly contribute to the full recycling and valorized application of starch as a versatile additive during paperboard production.展开更多
In this study,wheat straw pulp was prepared by sulfiteformaldehyde(SF) pulping combined with oxygen delignification to develop a sustainable methodology for chemical pulping of straw materials.The bleachability of oxy...In this study,wheat straw pulp was prepared by sulfiteformaldehyde(SF) pulping combined with oxygen delignification to develop a sustainable methodology for chemical pulping of straw materials.The bleachability of oxygen-delignified SF pulp was also evaluated by hypochlorite bleaching.The results indicated that the Na_2SO_3 charge played an important role in lignin removal during SF pulping as well as oxygen delignification.The efficiency of oxygen delignification of wheat straw SF pulp was markedly high.After the oxygenation stage,the Kappa number decreased by over 50%(the original Kappa number of SF pulp was lower than 30) when the Na OH charge was in the range of 3%~5%.The optimal conditions for preparing bleached pulp via combined SF pulping and oxygen delignification involved the use of 12% of Na_2SO_3 and 3% of Na OH,respectively.Pulp with relatively high brightness,a low Kappa number,as well as an acceptable viscosity could be obtained when oxygen-delignified SF pulp was bleached with hypochlorite under a low active chlorine dosage.展开更多
The refining performances of mixed poplar and eucalyptwoodchips(mixture ratio 6:4)were investigated at medium and highpulp consistency via chemi-mechanical pulping(CMP).The specificrefining energy consumption(SEC),fib...The refining performances of mixed poplar and eucalyptwoodchips(mixture ratio 6:4)were investigated at medium and highpulp consistency via chemi-mechanical pulping(CMP).The specificrefining energy consumption(SEC),fiber fraction proportion,andCanadian standard freeness(CSF)were determined to evaluate the effectsof pulp consistency and NaOH dosage on the refining performancesof mixed poplar and eucalypt woodchips.While the dosage of NaOHfor impregnation was maintained constant,the SEC and shive contentincreased with increasing pulp consistency.Different fractions obtainedfrom the Bauer-McNett classifier showed that higher pulp consistencycould be expected to yield more long fibers and shive in the stock.Upon increasing the NaOH dosage,the shive content and SEC reducedsignificantly.When the NaOH dosage was increased to 6%,the resultsindicated that it was difficult to reduce the shive content to less than 1%athigh pulp consistencies(25%~35%),whereas 0.18%shive fraction couldbe achieved at a medium pulp consistency(15%).展开更多
A pulping technology of wheat straw with aqueous ammonia and diluent caustic potash was investigated. Because its strong alkalinity, the addition of caustic potash not only reduced the quantity of NH3 consumed and coo...A pulping technology of wheat straw with aqueous ammonia and diluent caustic potash was investigated. Because its strong alkalinity, the addition of caustic potash not only reduced the quantity of NH3 consumed and cooking time, but also enriched the black liquor with nutrients such as potassium and nitrogen, which could be used as fertilizer for agriculture. Various pulping conditions including composition of cooking liquor, liquor-to-solid ratio, maximum cooking temperature, time to reach the maximum temperature and time at the maximum temperature were studied systematically to determine the suitable pulping conditions. Results of the cooking course showed that there were three distinct delignification phases, namely, the bulk delignification phase from the beginning of cook- ing to 100℃, the supplementary delignification phase from 100℃ to 155℃ for 45min and the third delignification phase till the end of cooking. The rate of delignification was found to be first order with respect to residual lignin and 0.34 order with respect to [OH - ]. The activation energy of the delignification reaction was 29.75kJ·mol-1 and the rate equation of delignification was also obtained.展开更多
5, 10, 15, and 20 year old Larix gmelini and Betula platyphylla were used as pulping raw material in the research. The examination of young L. gmelini and B. Platyphyllafibrous structures showed that the fiber length ...5, 10, 15, and 20 year old Larix gmelini and Betula platyphylla were used as pulping raw material in the research. The examination of young L. gmelini and B. Platyphyllafibrous structures showed that the fiber length and ratio of length to width of 5 years old L. gmelini noticeably differed from that of mature L. gmelini. but that of 5 year old B. platyphyllawere nearby equal to that of mature B. platyphylla. The research results indicated that 15 years old B. platyphylla and 20 year old L. gmelini were best suited to pulping among the eight experimental raw materials; 10 years old B. platyphylla and 15 year old L. gmelini were optimal to the ratio of beating degree increment and corresponding beating time. The pulp characteristics of 15 year old B. platyphylla and 20 year old L. gmelini were similar to those of mature wood, and it was feasible to consider 15 years to B. platyphylla and 20 years to L. gmelini as their rotation period; 10 years and 15 years as their thinning cycles for the papermaking forest base.展开更多
Instead of pure bacteria, induction mutation of activated sludge by ultraviolet (Uv) was studied and used to treat pulping wastewater by continuous- flow. The result showed the mutagenic activated sludge had remarkabl...Instead of pure bacteria, induction mutation of activated sludge by ultraviolet (Uv) was studied and used to treat pulping wastewater by continuous- flow. The result showed the mutagenic activated sludge had remarkable effect and application potential in pulping wastewater treatment. Comparing with common activated sludge, the mutagenic activated sludge was more suitable for lignose decomposition and had high decomposing efficiency.展开更多
Combining the characteristics of the black pulping liquor that contains a lot of lignin and other biomass resources, the technology of comprehensive waste utilization is employed. The reconstructive preparation of mod...Combining the characteristics of the black pulping liquor that contains a lot of lignin and other biomass resources, the technology of comprehensive waste utilization is employed. The reconstructive preparation of modified urea-formaldehyde glue by adding black pulping liquor and the application in extruding the medium density fibre board using this modified urea-formaldehyde glue is researched. Results show that when applying the preparation technology that alkaline reaction and then weak acid reaction, the appropriate preparation process is as follows： the adding urea process is divided into three stages （proportion 2 ： 1 ： 1） ; the pH value is 8.0, and the reaction time is 40 min in the addition reaction stage; the pH value will be naturally reduced to 3.5 -5.0, and the reaction time is 45 min in the aggregation reaction stage; the pH value is 8.0 in the urea complement stage. And the optimal condition of the reconstructive preparation the modified ureaformaldehyde glue is adding the condensed black pulping liquor after hydroxymethylation in the beginning of polycondensation reaction by 5% proportion. The application in extruding medium density fibre board with this modified urea-fosmaldehyde glue is proved feasible.展开更多
We investigated the effects of supercritical ammonia on pulping of bamboo in a preliminary study,using testers such as differential scanning calorimetry（DSC）,scanning electron microscopy（SEM）,X-ray diffraction（XR...We investigated the effects of supercritical ammonia on pulping of bamboo in a preliminary study,using testers such as differential scanning calorimetry（DSC）,scanning electron microscopy（SEM）,X-ray diffraction（XRD） and energy dispersive spectroscopy（EDS）.The results indicate that under supercritical conditions at 185-190°C,it is possible for the ammonia to realize bamboo pulping.Compared with conventional kraft pulping,the products can meet the quality requirements of industrial paper.展开更多
Aqueous ammonia mixed with caustic potash as wheat straw pulping liquor was investigated. The caustic potash not only roduced the NH3 usage and cooking time, but also provided a potassium source as a fertilizer in th...Aqueous ammonia mixed with caustic potash as wheat straw pulping liquor was investigated. The caustic potash not only roduced the NH3 usage and cooking time, but also provided a potassium source as a fertilizer in the black liquor. Excessive NH3 in black liquor from wheat straw NF4OH-KOH pulping process was recovered by batch distillation with a 98% recovery rate of free NH3 under atmospheric pressure and constant reflux. The temperature at the bottom of the column was controlled at 104 - 105 ℃. After removal of free NH3, the black liquor contained 8.4 g/L NH3-N and 7. 04 g/L total potassium, with a substantial amount of ammoniacal lignin, and it could be used as a liquid fertilizer for farming. The height equivalent to a theoretical plate （HETP） of a rectifier for recovering free NH3 was calculated. The diameter and height of packing of the rectifier based on a daily consumption of 75 t oven-dry wheat straw were estimated.展开更多
In the research Pinus koraiensis and Lorix gmelini were used as raw materials,with the analysis of L9 (34) experimental design and pulping mechanism, the optimal pulping technological parameters and corresponding AS-A...In the research Pinus koraiensis and Lorix gmelini were used as raw materials,with the analysis of L9 (34) experimental design and pulping mechanism, the optimal pulping technological parameters and corresponding AS-AQ pulp properties were obtained. The results showed that the ylelds of Pinus koraiensis and Larix gmelini AS-AQ pulp were much higher than that of corresponding kraft and has an environmental advantage over kraft. AS-AQ pulping Produces pulps with strength properties comparable to kraft.展开更多
This study was concerned on the influence of cooking liquor parameters i.e. active alkali （AA） and sulfidity, on the properties of pulp produced from Thai bamboo by means of multivariate analysis. The investigated p...This study was concerned on the influence of cooking liquor parameters i.e. active alkali （AA） and sulfidity, on the properties of pulp produced from Thai bamboo by means of multivariate analysis. The investigated pulp properties were cooking yield and viscosity. The experiments were performed according to a face centered cube experimental design. Then, multiple linear regression （MLR） of independent and dependent variables were conducted with SPSS software using least square method. In order to optimize process, Pareto-Optimality method was employed. The obtained regression models were characterized by both descriptive and predictive ability （R^2 ≥ 95% and Rcv^2 ≥ 93%） and allowed the kraft pulping process with an acceptable viscosity （ 1110- 1 190 ml/g） and a total yield about 50% at a sulfidity level of 20-30% with 18% AA. Results indicated that high sulfidity at a lower AA could get high viscosity and relatively low kappa number for pulps. Also oxygen delignification was studied in this research.展开更多
By applying ultrasound at different stage of kraft pulping process, the properties of kraft pulp produced by ultrasonic treatment were studied and compared with those by conventional method. The results indicated that...By applying ultrasound at different stage of kraft pulping process, the properties of kraft pulp produced by ultrasonic treatment were studied and compared with those by conventional method. The results indicated that, while the performances of the pulp were close to conventional kraft pulp, the chemical-to-wood ratio decreased from 20% to 17.5%, cooking time was shortened from 140 to 120 rain, and the yield increased. When the ultrasound came into play at the 90th minute during pulping process, the properties of the produced bamboo fiber were the most desirable.展开更多
This study indicated that by applying an improved classification system to decayed large-diameter Norway spruce(Picea abies)wood,its use as raw material for kraft pulping without loss of pulp quality could be essentia...This study indicated that by applying an improved classification system to decayed large-diameter Norway spruce(Picea abies)wood,its use as raw material for kraft pulping without loss of pulp quality could be essentially increased.This is based on the fact that although the cooking yield of decayed spruce material which has been sorted according to these new recommendations is somewhat lower and Kappa number higher than those of sound wood material,the greatest part of the decayed stem(the outer part of the stem)contains long-fiber wood material which produces pulp of good quality.Therefore,large-diameter spruce logs can also be separately used,for example,in the manufacture of reinforcement pulp.展开更多
A new technique was introduced for sand stabilization and re-vegetation by use of lignin sand stabilizing material(LSSM). LSSM is a reconstructed organic compound with lignin as the most dominant component from the ex...A new technique was introduced for sand stabilization and re-vegetation by use of lignin sand stabilizing material(LSSM). LSSM is a reconstructed organic compound with lignin as the most dominant component from the extracts of black-liquor issued by straw pulp paper mills. Unlike the polyvinyl acetate or foamed asphalt commonly used for dune stabilization, the new material is plant-friendly and can be used with virescence actions simultaneously. The field experimental study was conducted since 2001 in China's Northwest Ningxia Hui Autonomous Region and has been proved that LSSM is effective in stabilizing the fugitive dunes, making the arenaceous plants survive and the bare dune vegetative. The advisable solution concentration is 2% and the optimal field spraying quantity is 2 5 L/m^2 The soil nutrients of the stabilized and greened dune, such as organic matter, available phosphorous and total nitrogen are all increased compared with the control treatment, which is certainly helpful to the growth of arenaceous plants. The technique is worthwhile to be popularized because it is provided not only a new method for desertification control but also an outlet for cleaning contaminants issued from the straw paper mills.展开更多
基金funded by the LatvianCouncil of Science,the project“Investigation of Eco-Friendly Thermal Insulation Materials from Sustainable and Renewable Industrial Crops Residuals,”number lzp-2021/1-0599.
文摘This study examines the development of loose-fill thermal insulation materials derived from annual plant residues,such as wheat straw,water reeds,and corn stalks,processed using the chemimechanical pulping(CMP)technique.The chopped plants were soda-cooked for 30 min,varying NaOH concentration(2%–8%on a dry basis of biomass),and mechanically refined using different disc types.The CMPprocess enhances the homogeneity and stability of defibratedmaterial,yielding improved insulation properties compared to untreated chopped rawmaterials.Chemical analysis revealed that CMP increases cellulose content and reduces lignin levels,enhancing water retention and vapor diffusion properties.Settlement tests confirmed that CMP materials are more resistant to compaction under vibration,maintaining long-term performance.Additionally,the CMP enables the production of lightweight materials that require less resource consumption while achieving comparable thermal insulation performance.The investigated biobased materials offer a sustainable alternative to conventional insulation,with competing thermal conductivity values(0.041-0.046 W/mK)at the settlement-resistant bulk density level of 60 kg/m^(3).The thermal conductivity of CMP materials remains minimally affected.However,the resulting fibers demonstrate significant advantages in stability and material efficiency.This highlights its suitability for loose-fill applications to improve the sustainability of the construction.Using renewable plant residues,CMP-based insulation materials align with circular economy principles and contribute to environmental sustainability.This research underscores the potential of CMP materials to reduce greenhouse gas emissions,optimize resource use,and promote eco-friendly building practices.
文摘Morphological characteristics and proximate chemical analysis of E. binata showed it as a suitable raw material for writing and printing grade paper. Maximum pulp yield (43.58%) of kappa number 17.38 with 0.9% screening rejects was obtained at 12% of active alkali (as Na2O) pulping temperature 130°C, cooking time 120 min and solid to liquor ratio 1:4. During bio-soda pulping of E. binata, pulp yield decreased slightly while pulp brightness, tensile index, burst index and double fold numbers were improved by 4.1%, 24.94%, 14.03% and 48.45% respectively compared to soda pulping. During ethanol-soda pulping of E. binata, pulp yield, pulp brightness, tensile index, burst index and double fold numbers were improved by 3.9%, 6.6%, 32.18%, 35.40% and 77.31% respectively compared to soda pulping.
基金supported by the Natural Science Foundation of Guangdong Province(2023A1515030211)the National Natural Science Foundation of China(22278157)Guangzhou Science and Technology Program(2023B03J1365).
文摘A critical pathway towards enhancing pulp mill biorefineries is to integrate the extraction and utilization of hemicelluloses into the pulping processes.Hence,an industrial pre-extraction strategy for hemicelluloses targeting eucalyptus kraft pulping process was developed.Alkaline solution or pulping white liquor was used to pre-extract hemicelluloses before the actual pulping process.The response surface methodology(RSM)technique was applied to investigate the most suitable conditions to maximize the yield of these hemicelluloses while simultaneously minimizing the damage to pulp yields and properties.Temperature(105 to 155℃),alkali concentration(3%to 8%),sulfidity(20%to 30%)and retention time(19 to 221 min)were combined to evaluate their effects on hemicellulose yields and chemical structures.The optimal pre-extraction conditions identified in this work(5.75%NaOH concentration,25%sulfidity at 135℃for 60 min)successfully allowed recovering 4.8%of hemicelluloses(based on the wood dry mass)and limited damages to pulp yields and properties.The cellulose content in pulp can even be increased by about 10%.Hemicellulose emulsification properties were also evaluated,which were comparable to synthetic emulsifiers.This study provides an industrial pathway to effectively separate and utilize wood hemicelluloses from the pulping process,which has the potential to improve the economy and material utilization of pulp and paper mills.
基金Supported by the Natural Science Foundation of Jiangxi Province (No.0520003).
文摘A pulping technology of wheat straw with aqueous ammonia and diluent caustic potash was investigated.Because its strong alkalinity, the addition of caustic potash not only reduced the quantity of NH3 consumed and cooking time, but also enriched the black liquor with nutrients such as potassium and nitrogen, which could be used as fertilizer for agriculture. Various pulping conditions including composition of cooking liquor, liquor-to-solid ratio,maximum cooking temperature, time to reach the maximum temperature and time at the maximum temperature were studied systematically to determine the suitable pulping conditions. Results of the cooking course showed that there were three distinct delignification phases, namely, the bulk delignification phase from the beginning of cooking to 100 ℃, the supplementary delignification phase from 100 ℃ to 155 ℃ for 45min and the third delignification phase till the end of cooking. The rate of delignification was found to be first order with respect to residual lignin and 0.34 order with respect to [OH-]. The activation energy of the delignification reaction was 29.75 kJ·mol-1 and the rate equation of delignification was also obtained.
基金financial support from the National Natural Science Foundation of China (No. 21576146)
文摘The effects of adding pulping black liquor and other additives to coal-water slurry(CWS) on the sulfur-fixing performance of the resultant mixture(pulping black liquor coal-water slurry) were evaluated. The experimental results demonstrated that the ash content of the black liquor coalwater slurry decreased as the addition of pulping black liquor in the mixture increased. Nevertheless, the addition amount should be appropriately selected to ensure that the black liquor coal-water slurry had a moderate calorific value. Addition of black liquor improved the combustion performance of CWS by lowering the ignition point and stabilizing the combustion process; moreover, the sulfur-fixation ratio after combustion increased by 12 to 16 percentage points than that of CWS, and the content of high-melting-point salt in the ash from CWS after adding black liquor was low. The sulfur-fixing ratio of CWS after adding a sulfur-fixing agent was effectively increased by 25 to 30 percenatge points, but with compromise of the fluidity and stability of the CWS; thus, the addition amount of a sulfur-fixing agent should be optimized.
基金financial support from the China Postdoctoral Science Foundation (No. 2022M712379, No. 2021M692401)National Natural Science Foundation of China (No. 32101470)+3 种基金Foundation (No. 2021KF37) of Guangxi Key Laboratory of Clean Pulp & Papermaking and Pollution Control,College of Light Industry and Food Engineering, Guangxi UniversityFoundation of Tianjin Key Laboratory of Pulp & Paper of Tianjin University of Science & Technology (No. 202003, No. 202106)Research Foundation from the University of New BrunswickPost-Doctoral Fellow Programs from Zhejiang Jingxing Paper Co., Ltd
文摘Considering the serious barriers/issues induced by the accumulated starch generated in white water system of old corrugated cardboard(OCC)pulping process,large amounts of accumulated starch in white water would be decomposed by microorganisms and could not be utilized,thereby resulting in severe resource wastage and environmental pollution.This study mainly explored the effects of biodegradation/hydrolysis conditions of the two types of starch substrates(native starch and enzymatically(α-amylase)hydrolyzed starch),which were treated via microorganism degradation within the simulated white water from OCC pulping system and their biodegradation products on the key properties were characterized via X-ray diffraction(XRD),Fourier-transform infrared spectroscopy(FT-IR),and gel permeation chromatography(GPC)technologies.The effects of system temperature,pH value,starch concentration,and biodegradation time on starch biodegradation ratio and the characteristics of obtained biodegradated products from the two types of starches were studied.In addition,the effect ofα-amylase dosage on the biodegradation ratio of enzymatically hydrolyzed starch and its properties was investigated.It was found that the native starch presented a maximal degradation ratio at a system temperature of 55℃and pH value range of 5-7,respectively,the corresponding starch concentration within simulated white water system was 200 mg/L.Whereas the enzymatically hydrolyzed starch exhibited a highest degradation ratio at a system temperature of 50℃and pH value of 5.5,respectively,and the corresponding starch concentration within simulated white water system was 100 mg/L.It was verified that native starch is more readily bio-hydrolyzed and biodegradation-susceptive by microorganisms in simulated white water system of OCC pulping process,while the enzymatically hydrolyzed starch exhibits better biodegradation/hydrolysis resistance to the microbial degradation than that of native starch.This study provides a practical and interesting approach to investigate the starch hydrolysis or biodegradation behaviors in white water system of OCC pulping process,which would greatly contribute to the full recycling and valorized application of starch as a versatile additive during paperboard production.
基金financial support from the China Postdoctoral Science Foundation(Grant No.2016M591853)the Foundation of the State Key Laboratory of Pulp and Paper Engineering,China(Grant No.201616)+1 种基金the Youth Science and Technology Innovation Fund of Nanjing Forestry University,China(CX2015015)the Priority Academic Program Development of Jiangsu Higher Education Institutions,China
文摘In this study,wheat straw pulp was prepared by sulfiteformaldehyde(SF) pulping combined with oxygen delignification to develop a sustainable methodology for chemical pulping of straw materials.The bleachability of oxygen-delignified SF pulp was also evaluated by hypochlorite bleaching.The results indicated that the Na_2SO_3 charge played an important role in lignin removal during SF pulping as well as oxygen delignification.The efficiency of oxygen delignification of wheat straw SF pulp was markedly high.After the oxygenation stage,the Kappa number decreased by over 50%(the original Kappa number of SF pulp was lower than 30) when the Na OH charge was in the range of 3%~5%.The optimal conditions for preparing bleached pulp via combined SF pulping and oxygen delignification involved the use of 12% of Na_2SO_3 and 3% of Na OH,respectively.Pulp with relatively high brightness,a low Kappa number,as well as an acceptable viscosity could be obtained when oxygen-delignified SF pulp was bleached with hypochlorite under a low active chlorine dosage.
文摘The refining performances of mixed poplar and eucalyptwoodchips(mixture ratio 6:4)were investigated at medium and highpulp consistency via chemi-mechanical pulping(CMP).The specificrefining energy consumption(SEC),fiber fraction proportion,andCanadian standard freeness(CSF)were determined to evaluate the effectsof pulp consistency and NaOH dosage on the refining performancesof mixed poplar and eucalypt woodchips.While the dosage of NaOHfor impregnation was maintained constant,the SEC and shive contentincreased with increasing pulp consistency.Different fractions obtainedfrom the Bauer-McNett classifier showed that higher pulp consistencycould be expected to yield more long fibers and shive in the stock.Upon increasing the NaOH dosage,the shive content and SEC reducedsignificantly.When the NaOH dosage was increased to 6%,the resultsindicated that it was difficult to reduce the shive content to less than 1%athigh pulp consistencies(25%~35%),whereas 0.18%shive fraction couldbe achieved at a medium pulp consistency(15%).
基金the Natural Science Foundation of Jiangxi Province (No.0520003).
文摘A pulping technology of wheat straw with aqueous ammonia and diluent caustic potash was investigated. Because its strong alkalinity, the addition of caustic potash not only reduced the quantity of NH3 consumed and cooking time, but also enriched the black liquor with nutrients such as potassium and nitrogen, which could be used as fertilizer for agriculture. Various pulping conditions including composition of cooking liquor, liquor-to-solid ratio, maximum cooking temperature, time to reach the maximum temperature and time at the maximum temperature were studied systematically to determine the suitable pulping conditions. Results of the cooking course showed that there were three distinct delignification phases, namely, the bulk delignification phase from the beginning of cook- ing to 100℃, the supplementary delignification phase from 100℃ to 155℃ for 45min and the third delignification phase till the end of cooking. The rate of delignification was found to be first order with respect to residual lignin and 0.34 order with respect to [OH - ]. The activation energy of the delignification reaction was 29.75kJ·mol-1 and the rate equation of delignification was also obtained.
文摘5, 10, 15, and 20 year old Larix gmelini and Betula platyphylla were used as pulping raw material in the research. The examination of young L. gmelini and B. Platyphyllafibrous structures showed that the fiber length and ratio of length to width of 5 years old L. gmelini noticeably differed from that of mature L. gmelini. but that of 5 year old B. platyphyllawere nearby equal to that of mature B. platyphylla. The research results indicated that 15 years old B. platyphylla and 20 year old L. gmelini were best suited to pulping among the eight experimental raw materials; 10 years old B. platyphylla and 15 year old L. gmelini were optimal to the ratio of beating degree increment and corresponding beating time. The pulp characteristics of 15 year old B. platyphylla and 20 year old L. gmelini were similar to those of mature wood, and it was feasible to consider 15 years to B. platyphylla and 20 years to L. gmelini as their rotation period; 10 years and 15 years as their thinning cycles for the papermaking forest base.
文摘Instead of pure bacteria, induction mutation of activated sludge by ultraviolet (Uv) was studied and used to treat pulping wastewater by continuous- flow. The result showed the mutagenic activated sludge had remarkable effect and application potential in pulping wastewater treatment. Comparing with common activated sludge, the mutagenic activated sludge was more suitable for lignose decomposition and had high decomposing efficiency.
基金Sponsored by the Ministerial Level Advanced Research Foundation(20060013)
文摘Combining the characteristics of the black pulping liquor that contains a lot of lignin and other biomass resources, the technology of comprehensive waste utilization is employed. The reconstructive preparation of modified urea-formaldehyde glue by adding black pulping liquor and the application in extruding the medium density fibre board using this modified urea-formaldehyde glue is researched. Results show that when applying the preparation technology that alkaline reaction and then weak acid reaction, the appropriate preparation process is as follows： the adding urea process is divided into three stages （proportion 2 ： 1 ： 1） ; the pH value is 8.0, and the reaction time is 40 min in the addition reaction stage; the pH value will be naturally reduced to 3.5 -5.0, and the reaction time is 45 min in the aggregation reaction stage; the pH value is 8.0 in the urea complement stage. And the optimal condition of the reconstructive preparation the modified ureaformaldehyde glue is adding the condensed black pulping liquor after hydroxymethylation in the beginning of polycondensation reaction by 5% proportion. The application in extruding medium density fibre board with this modified urea-fosmaldehyde glue is proved feasible.
文摘We investigated the effects of supercritical ammonia on pulping of bamboo in a preliminary study,using testers such as differential scanning calorimetry（DSC）,scanning electron microscopy（SEM）,X-ray diffraction（XRD） and energy dispersive spectroscopy（EDS）.The results indicate that under supercritical conditions at 185-190°C,it is possible for the ammonia to realize bamboo pulping.Compared with conventional kraft pulping,the products can meet the quality requirements of industrial paper.
基金Natural Science Foundation of Jiangxi Province,China(No.2009GZH0004)
文摘Aqueous ammonia mixed with caustic potash as wheat straw pulping liquor was investigated. The caustic potash not only roduced the NH3 usage and cooking time, but also provided a potassium source as a fertilizer in the black liquor. Excessive NH3 in black liquor from wheat straw NF4OH-KOH pulping process was recovered by batch distillation with a 98% recovery rate of free NH3 under atmospheric pressure and constant reflux. The temperature at the bottom of the column was controlled at 104 - 105 ℃. After removal of free NH3, the black liquor contained 8.4 g/L NH3-N and 7. 04 g/L total potassium, with a substantial amount of ammoniacal lignin, and it could be used as a liquid fertilizer for farming. The height equivalent to a theoretical plate （HETP） of a rectifier for recovering free NH3 was calculated. The diameter and height of packing of the rectifier based on a daily consumption of 75 t oven-dry wheat straw were estimated.
文摘In the research Pinus koraiensis and Lorix gmelini were used as raw materials,with the analysis of L9 (34) experimental design and pulping mechanism, the optimal pulping technological parameters and corresponding AS-AQ pulp properties were obtained. The results showed that the ylelds of Pinus koraiensis and Larix gmelini AS-AQ pulp were much higher than that of corresponding kraft and has an environmental advantage over kraft. AS-AQ pulping Produces pulps with strength properties comparable to kraft.
文摘This study was concerned on the influence of cooking liquor parameters i.e. active alkali （AA） and sulfidity, on the properties of pulp produced from Thai bamboo by means of multivariate analysis. The investigated pulp properties were cooking yield and viscosity. The experiments were performed according to a face centered cube experimental design. Then, multiple linear regression （MLR） of independent and dependent variables were conducted with SPSS software using least square method. In order to optimize process, Pareto-Optimality method was employed. The obtained regression models were characterized by both descriptive and predictive ability （R^2 ≥ 95% and Rcv^2 ≥ 93%） and allowed the kraft pulping process with an acceptable viscosity （ 1110- 1 190 ml/g） and a total yield about 50% at a sulfidity level of 20-30% with 18% AA. Results indicated that high sulfidity at a lower AA could get high viscosity and relatively low kappa number for pulps. Also oxygen delignification was studied in this research.
文摘By applying ultrasound at different stage of kraft pulping process, the properties of kraft pulp produced by ultrasonic treatment were studied and compared with those by conventional method. The results indicated that, while the performances of the pulp were close to conventional kraft pulp, the chemical-to-wood ratio decreased from 20% to 17.5%, cooking time was shortened from 140 to 120 rain, and the yield increased. When the ultrasound came into play at the 90th minute during pulping process, the properties of the produced bamboo fiber were the most desirable.
基金The authors wish to thank Mittaportti Oy for the log classification,Metsäteho Oy for the rot determinations,and Western Laboratories Inc.for the pulp strength analyses.
文摘This study indicated that by applying an improved classification system to decayed large-diameter Norway spruce(Picea abies)wood,its use as raw material for kraft pulping without loss of pulp quality could be essentially increased.This is based on the fact that although the cooking yield of decayed spruce material which has been sorted according to these new recommendations is somewhat lower and Kappa number higher than those of sound wood material,the greatest part of the decayed stem(the outer part of the stem)contains long-fiber wood material which produces pulp of good quality.Therefore,large-diameter spruce logs can also be separately used,for example,in the manufacture of reinforcement pulp.
文摘A new technique was introduced for sand stabilization and re-vegetation by use of lignin sand stabilizing material(LSSM). LSSM is a reconstructed organic compound with lignin as the most dominant component from the extracts of black-liquor issued by straw pulp paper mills. Unlike the polyvinyl acetate or foamed asphalt commonly used for dune stabilization, the new material is plant-friendly and can be used with virescence actions simultaneously. The field experimental study was conducted since 2001 in China's Northwest Ningxia Hui Autonomous Region and has been proved that LSSM is effective in stabilizing the fugitive dunes, making the arenaceous plants survive and the bare dune vegetative. The advisable solution concentration is 2% and the optimal field spraying quantity is 2 5 L/m^2 The soil nutrients of the stabilized and greened dune, such as organic matter, available phosphorous and total nitrogen are all increased compared with the control treatment, which is certainly helpful to the growth of arenaceous plants. The technique is worthwhile to be popularized because it is provided not only a new method for desertification control but also an outlet for cleaning contaminants issued from the straw paper mills.
