Addressing the challenge of insufficient behavioral modeling accuracy in digital twin-driven production line simulation,this study targets the inherent limitations of"state explosion"and"behavioral blac...Addressing the challenge of insufficient behavioral modeling accuracy in digital twin-driven production line simulation,this study targets the inherent limitations of"state explosion"and"behavioral black box"in traditional Finite State Machines when describing complex,concurrent equipment behaviors.An innovative simulation method is proposed,centering on an Improved Finite State Machine(IFSM)that formally incorporates a set of intermediate states to explicitly characterize component-level collaborative workflows and key transition steps.This is integrated within a three-tier modeling architecture to enable modular encapsulation and reuse of behavioral logic.Experimental validation through a stacker case study demonstrates that the implemented prototype system effectively simulates normal,disturbed,and fault conditions.Compared to traditional FSMs,the proposed method reduces model transition rule complexity and achieves component-level fault localization accuracy while maintaining real-time performance.This study proves the method's feasibility and superiority in enhancing the correctness,stability,and maintainability of production line simulations,providing a viable technical pathway for constructing high-fidelity and high-reliability digital twin systems.展开更多
Facility layout problem(FLP)contemplates the optimization of space utilization,costs,and material flow.Commercial simulation softwares are commonly used to validate layouts by simulating the real world material flow a...Facility layout problem(FLP)contemplates the optimization of space utilization,costs,and material flow.Commercial simulation softwares are commonly used to validate layouts by simulating the real world material flow and production process.To validate a layout scenario of a solar module assembly workshop,a 3D simulation model is presented which was designed on VisualComponents software.To begin with,we introduce the layout characteristics and use the systematic layout planning(SLP)method to design the block layout of workshop.Then,we built components library which contains all the facilities needed in the production line,specifically conveyors,processing equipments,robots,buffers.Finally,we have established a simulation layout model using the components in the customized library according to the block layout,and configured the components which were allocated in the layout by setting the parameters and building the connection between components via signal.To improve the performance of the workshop,we have found the best work-in-process(WIP)value for the workshop and the optimal number of workers.Additionally,the layout model was used to test collision and reachability.It demonstrated the production process in a realistic simulation environment which helped in the sales process as well.The reusable component models we have built make it easy to build a layout within a short time and validate the effectiveness of the layout scenarios for any other projects.展开更多
Facility layout problem(FLP)contemplates the optimization of space utilization,costs,and material flow.Commercial simulation softwares are commonly used to validate layouts by simulating the real world material flow a...Facility layout problem(FLP)contemplates the optimization of space utilization,costs,and material flow.Commercial simulation softwares are commonly used to validate layouts by simulating the real world material flow and production process.To validate a layout scenario of a solar module assembly workshop,a 3D simulation model is presented which was designed on VisualComponents software.To begin with,we introduce the layout characteristics and use the systematic layout planning(SLP)method to design the block layout of workshop.Then,we built components library which contains all the facilities needed in the production line,specifically conveyors,processing equipments,robots,buffers.Finally,we have established a simulation layout model using the components in the customized library according to the block layout,and configured the components which were allocated in the layout by setting the parameters and building the connection between components via signal.To improve the performance of the workshop,we have found the best work-in-process(WIP)value for the workshop and the optimal number of workers.Additionally,the layout model was used to test collision and reachability.It demonstrated the production process in a realistic simulation environment which helped in the sales process as well.The reusable component models we have built make it easy to build a layout within a short time and validate the effectiveness of the layout scenarios for any other projects.展开更多
文摘Addressing the challenge of insufficient behavioral modeling accuracy in digital twin-driven production line simulation,this study targets the inherent limitations of"state explosion"and"behavioral black box"in traditional Finite State Machines when describing complex,concurrent equipment behaviors.An innovative simulation method is proposed,centering on an Improved Finite State Machine(IFSM)that formally incorporates a set of intermediate states to explicitly characterize component-level collaborative workflows and key transition steps.This is integrated within a three-tier modeling architecture to enable modular encapsulation and reuse of behavioral logic.Experimental validation through a stacker case study demonstrates that the implemented prototype system effectively simulates normal,disturbed,and fault conditions.Compared to traditional FSMs,the proposed method reduces model transition rule complexity and achieves component-level fault localization accuracy while maintaining real-time performance.This study proves the method's feasibility and superiority in enhancing the correctness,stability,and maintainability of production line simulations,providing a viable technical pathway for constructing high-fidelity and high-reliability digital twin systems.
基金the Provincial Key Technology Research and Innovation Program(3001-042097)for financial support,technician Liu Huan in the affiliation of VisualComponents for giving guidance on the software,technician Yuan Xiaoming in Yingkou Jinchen Machinery Co.,Ltd.for model simplification,and Sitara Aziz for spelling and grammar check.
文摘Facility layout problem(FLP)contemplates the optimization of space utilization,costs,and material flow.Commercial simulation softwares are commonly used to validate layouts by simulating the real world material flow and production process.To validate a layout scenario of a solar module assembly workshop,a 3D simulation model is presented which was designed on VisualComponents software.To begin with,we introduce the layout characteristics and use the systematic layout planning(SLP)method to design the block layout of workshop.Then,we built components library which contains all the facilities needed in the production line,specifically conveyors,processing equipments,robots,buffers.Finally,we have established a simulation layout model using the components in the customized library according to the block layout,and configured the components which were allocated in the layout by setting the parameters and building the connection between components via signal.To improve the performance of the workshop,we have found the best work-in-process(WIP)value for the workshop and the optimal number of workers.Additionally,the layout model was used to test collision and reachability.It demonstrated the production process in a realistic simulation environment which helped in the sales process as well.The reusable component models we have built make it easy to build a layout within a short time and validate the effectiveness of the layout scenarios for any other projects.
基金the Provincial Key Technology Research and Innovation Program(3001-042097)for financial support,technician Liu Huan in the affiliation of VisualComponents for giving guidance on the software,technician Yuan Xiaoming in Yingkou Jinchen Machinery Co.,Ltd.for model simplification,and Sitara Aziz for spelling and grammar check.
文摘Facility layout problem(FLP)contemplates the optimization of space utilization,costs,and material flow.Commercial simulation softwares are commonly used to validate layouts by simulating the real world material flow and production process.To validate a layout scenario of a solar module assembly workshop,a 3D simulation model is presented which was designed on VisualComponents software.To begin with,we introduce the layout characteristics and use the systematic layout planning(SLP)method to design the block layout of workshop.Then,we built components library which contains all the facilities needed in the production line,specifically conveyors,processing equipments,robots,buffers.Finally,we have established a simulation layout model using the components in the customized library according to the block layout,and configured the components which were allocated in the layout by setting the parameters and building the connection between components via signal.To improve the performance of the workshop,we have found the best work-in-process(WIP)value for the workshop and the optimal number of workers.Additionally,the layout model was used to test collision and reachability.It demonstrated the production process in a realistic simulation environment which helped in the sales process as well.The reusable component models we have built make it easy to build a layout within a short time and validate the effectiveness of the layout scenarios for any other projects.
