In this study,the effects of Eu addition on the microstructures and mechanical properties of A390 alloy were investigated,along with the spheroidization mechanism of primary silicon with Eu.The results showed that whe...In this study,the effects of Eu addition on the microstructures and mechanical properties of A390 alloy were investigated,along with the spheroidization mechanism of primary silicon with Eu.The results showed that when the Eu addition reached 0.6 wt%,both refinement and spheroidization of primary silicon,alongside fibrous eutectic silicon can be obtained.Owing to such a microstructural modification,the ultimate tensile strength and elongation were increased by 24.9%and 101.2%,respectively.While in the unmodified alloy,the octahedral,plate-like,and five-star primary silicon particles exhibited fewΣ3 twin boundaries,whereas in the Eu-modified alloy,spheroidal primary silicon displayed curvedΣ3 twin boundaries,sub-grain boundaries,and specialΣ9 twin boundaries.Atom probe tomography analysis indicated that Al and Eu atoms were present in the spheroidal primary silicon as spheroidal,T-shaped,straight rod-like,and curved rod-like clusters,with the Al:Eu ratio of 2.92±0.46.The spheroidization mechanism of primary silicon was proposed through five aspects:(ⅰ)spheroidal clusters inducing parallel and intersectingΣ3 twins,(ⅱ)straight rod-like clusters causing poisoning of twin plane re-entrant edge,(ⅲ)T-shaped clusters leading to multithickness intersectingΣ3 twins,(ⅳ)curved rod-like clusters resulting in curvedΣ3 twins,and(ⅴ)curved rod-like clusters induce specialΣ9 twins.These mechanisms facilitate a transition from initially anisotropic to isotropic growth of primary silicon with Eu addition.The present work provides an important insight for the development of a novel way to achieve the primary Si spheroidization and the improvement of mechanical properties of hypereutectic Al-Si alloys.展开更多
The microstructural features of hypoeutectic AI-10%Si alloy were observed using optical microscopy and electron backscatter diffraction. The results show that primary silicon particles are frequently found in hypoeute...The microstructural features of hypoeutectic AI-10%Si alloy were observed using optical microscopy and electron backscatter diffraction. The results show that primary silicon particles are frequently found in hypoeutectic alloys. Hence, the nucleation and growth mechanisms of the precipitation of primary silicon of hypoeutectic Al-10%Si alloy melts were investigated. It was discovered that Si atoms are easy to segregate and form Si-Si clusters, which results in the formation of primary silicon even in eutectic or hypoeutectic Al-Si alloys. In addition, solute redistribution caused by chemical driving force and large pile-ups or micro-segregation of the solute play an important role in the formation of the primary silicon, and the solute redistribution equations were derived from Jackson-Chalmers equations. Once Si solute concentration exceeds eutectic composition, primary silicon precipitates are formed at the front of solid/liquid interface.展开更多
The effects of melt viscosity on the enrichment and separation of Si crystals from Al–Si melt during an electromagnetic solidification process were investigated. Both the enrichment efficiency and the separation were...The effects of melt viscosity on the enrichment and separation of Si crystals from Al–Si melt during an electromagnetic solidification process were investigated. Both the enrichment efficiency and the separation were found to be strongly dependent on the melt viscosity. A high melt viscosity was beneficial to the enrichment of primary silicon, whereas a low melt viscosity facilitated the separation process. A new enrichment mechanism was proposed in order to clarify the influence of melt viscosity, and an improved process for achieving high-efficiency enrichment of Si crystals via control of the melt viscosity was also proposed. Additionally, the morphology of Si crystals was found to change from spheroidal to plate-like in shape owing to the difference in viscosities in different regions.展开更多
The mechanical properties of hypereutectic Al-Si alloys are mainly determined by size and morphology of the primary silicon phase.So,optical microscopy(OM) and X-ray diffraction(XRD) were adopted to study affection of...The mechanical properties of hypereutectic Al-Si alloys are mainly determined by size and morphology of the primary silicon phase.So,optical microscopy(OM) and X-ray diffraction(XRD) were adopted to study affection of Nd on primary silicon of hypereutectic Al-15%Si alloy in this paper.The results of OM showed that pure Nd could effectively refine primary silicon of hypereutectic Al-15%Si alloy.When Nd addition was 0.3%,the average size of primary silicon reduced from 20-40 μm of initial sample to 10-20 μm of modified sample.XRD pattern showed that no new phase was formed after Nd modification.The results of mechanical properties test showed that whole properties of modified samples were significantly improved.Tensile strength increased about 32.6% from 147 MPa to 195 MPa.Elongation was increased about 160% from 1.0% to 2.6%.The improvement of mechanical properties should attribute to primary silicon refinement after modification.展开更多
The grain refinement behavior of Si-3 P,Si-25 Mn-10 P,and Al-10 Si-2 Fe-3 P master alloys on hypereutectic Al-24 Si alloy was studied.Microstructure analysis indicates that the P-containing compounds in the three mast...The grain refinement behavior of Si-3 P,Si-25 Mn-10 P,and Al-10 Si-2 Fe-3 P master alloys on hypereutectic Al-24 Si alloy was studied.Microstructure analysis indicates that the P-containing compounds in the three master alloys are Si P,Mn P,and Al P,respectively.The coarse flower-like primary silicon in the Al-24 Si alloy transforms into smaller,well-distributed blocks with the addition of various master alloys.When pouring at 840°C,the average grain size of the primary silicon refined by Si-25 Mn-10 P master alloy with a holding time of 30 min is about 18μm,which is significantly smaller than those refined by Si-3 P and Al-10 Si-2 Fe-3 P master alloys.The grain size shows an increasing trend when the holding time is further prolonged.Higher holding temperature has a positive effect on the grain refinement of Si-25 Mn-10 P master alloy.The grain refinement mechanism of the three master alloys was also discussed.展开更多
The modification of silicon in an Al-30Si alloy was studied using optical microscopy, electron probe micro-analysis, transmission electron microscopy and differential scanning calorimetry. It is found that phosphorus ...The modification of silicon in an Al-30Si alloy was studied using optical microscopy, electron probe micro-analysis, transmission electron microscopy and differential scanning calorimetry. It is found that phosphorus master alloys combined with boron master alloys have good modification effect on primary silicon but no evident modification effect on eutectic silicon, while boron combined with cerium has good modification effect on eutectic silicon. The results of differential scanning calorimetry show that phosphorus, boron or cerium addition and their combined addition have different undercooling effects on eutectic silicon. Many scholars thought that AlP particles were the nuclei of eutectic silicon when phosphorus was enough in the alloy. Our results show that β-（Al,Si,Fe） can still be the nucleus of plate-like entectic silicon while AlP is the nucleus of primary silicon when there is enough phosphorus in the melt. In addition, the mechanism about the modification was also discussed.展开更多
The primary silicon crystals and AI-Si alloy in hypereutectic A1-Si melt were separated by electromagnetic stirring and directional solidification. Additionally, the distribution feature of impurities in A1-Si system ...The primary silicon crystals and AI-Si alloy in hypereutectic A1-Si melt were separated by electromagnetic stirring and directional solidification. Additionally, the distribution feature of impurities in A1-Si system was verified. The results show that the impurities are mainly located in A1-Si alloy and the grain boundaries between the A1-Si alloy and primary silicon. Furthermore, the morphology of primary silicon changes from fish-bone like to plate like and spheroid due to the different Si contents. The amount of impurities decreases with the increasing of Si content in different positions of the sample. The amount of impurities in the bottom of the sample is approximately 10× 10^-6, which is obviously improved compared with the 1248.47 × 10^- 6 in metallurgical Si.展开更多
A new modifying agent, ZnS, was used as a refiner to modify primary silicon in hypereutectic AlSi alloy. The factors affecting the modification results, including addition level of ZnS and holding time, were investiga...A new modifying agent, ZnS, was used as a refiner to modify primary silicon in hypereutectic AlSi alloy. The factors affecting the modification results, including addition level of ZnS and holding time, were investigated. The results showed that the average size of the most effectively modified primary silicon was 28.5 μm when the ZnS mixed powder addition was 0.15 wt.% with a holding time of 10 min. More important, the average size of primary silicon could remain below 40 μm despite the holding time extending to 120 min, which means ZnS is a promising modifying agent of primarySi in industrial applications.展开更多
Large and segregated primary Si particles may drastically decrease the mechanical properties of AI-Si alloys. To solve this problem, a P-Cr complex modifier was added into the alloy, and the effects of P-Cr complex mo...Large and segregated primary Si particles may drastically decrease the mechanical properties of AI-Si alloys. To solve this problem, a P-Cr complex modifier was added into the alloy, and the effects of P-Cr complex modification and solidification conditions on the microstructure of hypereutectic Al-Si alloys casting produced in wedge-shaped copper mould were studied. The thermal analysis technique was applied to calculate the cooling rate during solidification. The microstructures were observed by means of optical and scanning electron microscopies. Results showed that the primary Si segregates in the as-cast hypereutectic AI-Si alloys. The segregation of primary Si can be inhibited by adding a P＋Cr complex modifier and increasing the cooling rate during solidification. The refinement of primary Si particles by P＋Cr complex modification is due to the formation of CrSi2 and AlP particles which act as the heterogeneous nuclei for the primary Si phase. The segregation of Si was also inhibited through the adherence of heavier CrSi2 particles to the primary Si particles.展开更多
The effects of electromagnetic vibration （EMV） on the refinement and migration of primary silicons in the A1-18 wt pct Si alloy were investigated systematically. It was found that EMV could effectively refine primar...The effects of electromagnetic vibration （EMV） on the refinement and migration of primary silicons in the A1-18 wt pct Si alloy were investigated systematically. It was found that EMV could effectively refine primary silicons. The equivalent diameter of primary silicon first decreases slowly with the current increasing from 1 A to 3 A, but then drops rapidly between 3 A and 10 A, next gradually decreases with increasing current intensity. When the EMV intensity was low, the primary silicons were agglomerated and expelled to the top of a sample, the segregation of silicon grains gradually decreased and the agglomerating phenomena disappeared with the increase of EMV intensity, and the star-like coarse primary silicons turned refined flake or square morphology. The refinement and migration of primary silicons depended on the Lorentz force, gravity and the effective viscous force.展开更多
The modification mechanism of Nd on Al-25Si alloy was studied. The result showed that pure Nd (0.3%) could significantly refine primary silicon in hypereutectic Al-25Si alloy. And the morphology of primary silicon was...The modification mechanism of Nd on Al-25Si alloy was studied. The result showed that pure Nd (0.3%) could significantly refine primary silicon in hypereutectic Al-25Si alloy. And the morphology of primary silicon was transformed from star-shaped to block and the size of primary silicon changed from 150～200 μm to 40～80 μm after modification. The morphology of silicon and elements presence was detected by means of SEM-EDS, XRD was carried out to detect the phase constitution before and after modification. It was found that no new phase formed and the lattice of silicon and aluminum increased after modification and most of Nd may exist as solids solute element of silicon and absorb on the surface of silicon. Mechanical property test results showed that after modification with 0.3% Nd, Tensile strength increased about 33% from 138 to 184 MPa, yield strength increased about 15% from 126 to 145 MPa, and elongation change was not obvious. The improvement of mechanical property should attribute to fine grain strength and purification of base metal after modification.展开更多
For the wider applications,it is necessary to improve the ductility as well as the strength and wear-resistance of hypereutectic AlSi-Cu alloys,which are typical light-weight wear-resistant materials.An increase in th...For the wider applications,it is necessary to improve the ductility as well as the strength and wear-resistance of hypereutectic AlSi-Cu alloys,which are typical light-weight wear-resistant materials.An increase in the amounts of primary silicon particles causes the modified wear-resistance of hypereutectic Al-Si-Cu alloys,but leads to the poor strength and ductility.It is known that dual phase steels composed of hetero-structure have succeeded in bringing contradictory mechanical properties of high strength and ductility concurrently.In order to apply the idea of hetero-structure to hypereutectic Al-Si-Cu alloys for the achievement of high strength and ductility along with wear resistance,ultrasonic irradiation of the molten metal during the solidification,which is called sono-solidification,was carried out from its molten state to just above the eutectic temperature.The sono-solidified Al-17Si-4Cu alloy is composed of hetero-structure,which are,hard primary silicon particles,soft non-equilibrium a-Al phase and the eutectic region.Rheo-casting was performed at just above the eutectic temperature with sono-solidified slurry to shape a disk specimen.After the rheo-casting with modified sonosolidified slurry held for 45 s at 570 oC,the quantitative optical microscope observation exhibits that the microstructure is composed of 18area%of hard primary silicon particles and 57area%of soft a-Al phase.In contrast,there exist only 5 area%of primary silicon particles and no a-Al phase in rheo-cast specimen with normally solidified slurry.Hence the tensile tests of T6 treated rheo-cast specimens with modified sono-solidified slurry exhibit improved strength and 5%of elongation,regardless of having more than 3 times higher amounts of primary silicon particles compared to that of rheo-cast specimen with normally solidified slurry.展开更多
The main objective of this work was to modify the microstructure and enhance the tribological properties of a new Zn-4Si al-loy through a high solidification cooling rate(SCR).According to the results,by increasing th...The main objective of this work was to modify the microstructure and enhance the tribological properties of a new Zn-4Si al-loy through a high solidification cooling rate(SCR).According to the results,by increasing the SCR from 2.0 to 59.5℃/s the average size of primary Si particles and that of the grains reduced from 76.1 and 3780μm to less than about 14.6 and 460μm,respectively.Augment-ing the SCR also enhanced the microstructural homogeneity,decreased the porosity content(by 50%),and increased the matrix hardness(by 36%).These microstructural changes enhanced the tribological behavior.For instance,under the applied pressure of 0.5 MPa,an in-crease in the SCR from 2.0 to 59.5℃/s decreased the wear rate and the average friction coefficient of the alloy by 57%and 23%,respect-ively.The wear mechanism was also changed from the severe delamination,adhesion,and abrasion in the slowly-cooled alloy to the mild tribolayer delamination/abrasion in the high-cooling-rate-solidified sample.展开更多
基金financially supported by the National Natural Science Foundation of China(Nos.52301046,U24A2028 and U22A20174)the Program for Science&Technology Innovation Talents in Universities of Henan Province(25HASTIT007)+2 种基金the Frontier Exploration Projects of Longmen Laboratory(No.LMQYT-SKT005)the Central Plains Talents Planthe support of Provincial and Ministerial Co-construction of Collaborative Innovation Center for Non-ferrous Metal New Materials and Advanced Processing Technology
文摘In this study,the effects of Eu addition on the microstructures and mechanical properties of A390 alloy were investigated,along with the spheroidization mechanism of primary silicon with Eu.The results showed that when the Eu addition reached 0.6 wt%,both refinement and spheroidization of primary silicon,alongside fibrous eutectic silicon can be obtained.Owing to such a microstructural modification,the ultimate tensile strength and elongation were increased by 24.9%and 101.2%,respectively.While in the unmodified alloy,the octahedral,plate-like,and five-star primary silicon particles exhibited fewΣ3 twin boundaries,whereas in the Eu-modified alloy,spheroidal primary silicon displayed curvedΣ3 twin boundaries,sub-grain boundaries,and specialΣ9 twin boundaries.Atom probe tomography analysis indicated that Al and Eu atoms were present in the spheroidal primary silicon as spheroidal,T-shaped,straight rod-like,and curved rod-like clusters,with the Al:Eu ratio of 2.92±0.46.The spheroidization mechanism of primary silicon was proposed through five aspects:(ⅰ)spheroidal clusters inducing parallel and intersectingΣ3 twins,(ⅱ)straight rod-like clusters causing poisoning of twin plane re-entrant edge,(ⅲ)T-shaped clusters leading to multithickness intersectingΣ3 twins,(ⅳ)curved rod-like clusters resulting in curvedΣ3 twins,and(ⅴ)curved rod-like clusters induce specialΣ9 twins.These mechanisms facilitate a transition from initially anisotropic to isotropic growth of primary silicon with Eu addition.The present work provides an important insight for the development of a novel way to achieve the primary Si spheroidization and the improvement of mechanical properties of hypereutectic Al-Si alloys.
基金Project (U1134101) supported by the Mutual Foundation of Basic Research of High Speed Railway,ChinaProjects (ZR2009FL003,ZR2010EL011,ZR2011EMM003) supported by the Natural Science Foundation of Shandong Province,China
文摘The microstructural features of hypoeutectic AI-10%Si alloy were observed using optical microscopy and electron backscatter diffraction. The results show that primary silicon particles are frequently found in hypoeutectic alloys. Hence, the nucleation and growth mechanisms of the precipitation of primary silicon of hypoeutectic Al-10%Si alloy melts were investigated. It was discovered that Si atoms are easy to segregate and form Si-Si clusters, which results in the formation of primary silicon even in eutectic or hypoeutectic Al-Si alloys. In addition, solute redistribution caused by chemical driving force and large pile-ups or micro-segregation of the solute play an important role in the formation of the primary silicon, and the solute redistribution equations were derived from Jackson-Chalmers equations. Once Si solute concentration exceeds eutectic composition, primary silicon precipitates are formed at the front of solid/liquid interface.
基金Project(u1137601)supported by the National Natural Science Foundation of ChinaProject(106112015CDJXY130007)supported by Fundamental Research Funds for the Central Universities,China
文摘The effects of melt viscosity on the enrichment and separation of Si crystals from Al–Si melt during an electromagnetic solidification process were investigated. Both the enrichment efficiency and the separation were found to be strongly dependent on the melt viscosity. A high melt viscosity was beneficial to the enrichment of primary silicon, whereas a low melt viscosity facilitated the separation process. A new enrichment mechanism was proposed in order to clarify the influence of melt viscosity, and an improved process for achieving high-efficiency enrichment of Si crystals via control of the melt viscosity was also proposed. Additionally, the morphology of Si crystals was found to change from spheroidal to plate-like in shape owing to the difference in viscosities in different regions.
基金Project supported by Doctoral Fund of Ministry of Education of China (200801451082)National "Eleventh Five-Year" Scientific and Technological Project (2009BAE80B01 and 2009BAE85803)
文摘The mechanical properties of hypereutectic Al-Si alloys are mainly determined by size and morphology of the primary silicon phase.So,optical microscopy(OM) and X-ray diffraction(XRD) were adopted to study affection of Nd on primary silicon of hypereutectic Al-15%Si alloy in this paper.The results of OM showed that pure Nd could effectively refine primary silicon of hypereutectic Al-15%Si alloy.When Nd addition was 0.3%,the average size of primary silicon reduced from 20-40 μm of initial sample to 10-20 μm of modified sample.XRD pattern showed that no new phase was formed after Nd modification.The results of mechanical properties test showed that whole properties of modified samples were significantly improved.Tensile strength increased about 32.6% from 147 MPa to 195 MPa.Elongation was increased about 160% from 1.0% to 2.6%.The improvement of mechanical properties should attribute to primary silicon refinement after modification.
基金the support of the National Natural Science Foundation of China(51974057 and 5174057)the Open Project of State Key Laboratory of Advanced Special Steel,Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University(SKLASS 2019-19)the Science and Technology Commission of Shanghai Municipality(No.19DZ2270200)。
文摘The grain refinement behavior of Si-3 P,Si-25 Mn-10 P,and Al-10 Si-2 Fe-3 P master alloys on hypereutectic Al-24 Si alloy was studied.Microstructure analysis indicates that the P-containing compounds in the three master alloys are Si P,Mn P,and Al P,respectively.The coarse flower-like primary silicon in the Al-24 Si alloy transforms into smaller,well-distributed blocks with the addition of various master alloys.When pouring at 840°C,the average grain size of the primary silicon refined by Si-25 Mn-10 P master alloy with a holding time of 30 min is about 18μm,which is significantly smaller than those refined by Si-3 P and Al-10 Si-2 Fe-3 P master alloys.The grain size shows an increasing trend when the holding time is further prolonged.Higher holding temperature has a positive effect on the grain refinement of Si-25 Mn-10 P master alloy.The grain refinement mechanism of the three master alloys was also discussed.
基金supported by the National Science Fund for Distinguished Young Scholars (No.50625101)the Key Project of Science and Technology Research of the Ministry of Education of China (No.106103)
文摘The modification of silicon in an Al-30Si alloy was studied using optical microscopy, electron probe micro-analysis, transmission electron microscopy and differential scanning calorimetry. It is found that phosphorus master alloys combined with boron master alloys have good modification effect on primary silicon but no evident modification effect on eutectic silicon, while boron combined with cerium has good modification effect on eutectic silicon. The results of differential scanning calorimetry show that phosphorus, boron or cerium addition and their combined addition have different undercooling effects on eutectic silicon. Many scholars thought that AlP particles were the nuclei of eutectic silicon when phosphorus was enough in the alloy. Our results show that β-（Al,Si,Fe） can still be the nucleus of plate-like entectic silicon while AlP is the nucleus of primary silicon when there is enough phosphorus in the melt. In addition, the mechanism about the modification was also discussed.
基金Project(u1137601)supported by the Joint Funds of the National Natural Science Foundation of ChinaProject(51066003)supported by the National Natural Science Foundation of China
文摘The primary silicon crystals and AI-Si alloy in hypereutectic A1-Si melt were separated by electromagnetic stirring and directional solidification. Additionally, the distribution feature of impurities in A1-Si system was verified. The results show that the impurities are mainly located in A1-Si alloy and the grain boundaries between the A1-Si alloy and primary silicon. Furthermore, the morphology of primary silicon changes from fish-bone like to plate like and spheroid due to the different Si contents. The amount of impurities decreases with the increasing of Si content in different positions of the sample. The amount of impurities in the bottom of the sample is approximately 10× 10^-6, which is obviously improved compared with the 1248.47 × 10^- 6 in metallurgical Si.
基金supported by the Applied Basic Research Programs of Qingdao,China(No.14-2-4-50-jch)
文摘A new modifying agent, ZnS, was used as a refiner to modify primary silicon in hypereutectic AlSi alloy. The factors affecting the modification results, including addition level of ZnS and holding time, were investigated. The results showed that the average size of the most effectively modified primary silicon was 28.5 μm when the ZnS mixed powder addition was 0.15 wt.% with a holding time of 10 min. More important, the average size of primary silicon could remain below 40 μm despite the holding time extending to 120 min, which means ZnS is a promising modifying agent of primarySi in industrial applications.
基金financially supported by the National Basic Research Program of China(Grant No.:2012CB723307-03)the Fundamental Research Funds for the Central Universities(Grant No.:N130409003)the National Natural Science Foundation of China(Grant No.:51204046)of China
文摘Large and segregated primary Si particles may drastically decrease the mechanical properties of AI-Si alloys. To solve this problem, a P-Cr complex modifier was added into the alloy, and the effects of P-Cr complex modification and solidification conditions on the microstructure of hypereutectic Al-Si alloys casting produced in wedge-shaped copper mould were studied. The thermal analysis technique was applied to calculate the cooling rate during solidification. The microstructures were observed by means of optical and scanning electron microscopies. Results showed that the primary Si segregates in the as-cast hypereutectic AI-Si alloys. The segregation of primary Si can be inhibited by adding a P＋Cr complex modifier and increasing the cooling rate during solidification. The refinement of primary Si particles by P＋Cr complex modification is due to the formation of CrSi2 and AlP particles which act as the heterogeneous nuclei for the primary Si phase. The segregation of Si was also inhibited through the adherence of heavier CrSi2 particles to the primary Si particles.
基金supported by the Major Special Program of Shanghai,China (No.08DZ1130100)Shanghai Postdoctoral Sustentation Fund,China (No.10R21413100)
文摘The effects of electromagnetic vibration （EMV） on the refinement and migration of primary silicons in the A1-18 wt pct Si alloy were investigated systematically. It was found that EMV could effectively refine primary silicons. The equivalent diameter of primary silicon first decreases slowly with the current increasing from 1 A to 3 A, but then drops rapidly between 3 A and 10 A, next gradually decreases with increasing current intensity. When the EMV intensity was low, the primary silicons were agglomerated and expelled to the top of a sample, the segregation of silicon grains gradually decreased and the agglomerating phenomena disappeared with the increase of EMV intensity, and the star-like coarse primary silicons turned refined flake or square morphology. The refinement and migration of primary silicons depended on the Lorentz force, gravity and the effective viscous force.
基金the China Postdoctoral Science Foundation (20060390971)
文摘The modification mechanism of Nd on Al-25Si alloy was studied. The result showed that pure Nd (0.3%) could significantly refine primary silicon in hypereutectic Al-25Si alloy. And the morphology of primary silicon was transformed from star-shaped to block and the size of primary silicon changed from 150～200 μm to 40～80 μm after modification. The morphology of silicon and elements presence was detected by means of SEM-EDS, XRD was carried out to detect the phase constitution before and after modification. It was found that no new phase formed and the lattice of silicon and aluminum increased after modification and most of Nd may exist as solids solute element of silicon and absorb on the surface of silicon. Mechanical property test results showed that after modification with 0.3% Nd, Tensile strength increased about 33% from 138 to 184 MPa, yield strength increased about 15% from 126 to 145 MPa, and elongation change was not obvious. The improvement of mechanical property should attribute to fine grain strength and purification of base metal after modification.
基金supported by the Grant-in Aid for Scientific Research(23560898)the Support Program for Forming Strategic Research Infrastructure from the Ministry of Education,Science,Sports and Culture,Japan
文摘For the wider applications,it is necessary to improve the ductility as well as the strength and wear-resistance of hypereutectic AlSi-Cu alloys,which are typical light-weight wear-resistant materials.An increase in the amounts of primary silicon particles causes the modified wear-resistance of hypereutectic Al-Si-Cu alloys,but leads to the poor strength and ductility.It is known that dual phase steels composed of hetero-structure have succeeded in bringing contradictory mechanical properties of high strength and ductility concurrently.In order to apply the idea of hetero-structure to hypereutectic Al-Si-Cu alloys for the achievement of high strength and ductility along with wear resistance,ultrasonic irradiation of the molten metal during the solidification,which is called sono-solidification,was carried out from its molten state to just above the eutectic temperature.The sono-solidified Al-17Si-4Cu alloy is composed of hetero-structure,which are,hard primary silicon particles,soft non-equilibrium a-Al phase and the eutectic region.Rheo-casting was performed at just above the eutectic temperature with sono-solidified slurry to shape a disk specimen.After the rheo-casting with modified sonosolidified slurry held for 45 s at 570 oC,the quantitative optical microscope observation exhibits that the microstructure is composed of 18area%of hard primary silicon particles and 57area%of soft a-Al phase.In contrast,there exist only 5 area%of primary silicon particles and no a-Al phase in rheo-cast specimen with normally solidified slurry.Hence the tensile tests of T6 treated rheo-cast specimens with modified sono-solidified slurry exhibit improved strength and 5%of elongation,regardless of having more than 3 times higher amounts of primary silicon particles compared to that of rheo-cast specimen with normally solidified slurry.
文摘The main objective of this work was to modify the microstructure and enhance the tribological properties of a new Zn-4Si al-loy through a high solidification cooling rate(SCR).According to the results,by increasing the SCR from 2.0 to 59.5℃/s the average size of primary Si particles and that of the grains reduced from 76.1 and 3780μm to less than about 14.6 and 460μm,respectively.Augment-ing the SCR also enhanced the microstructural homogeneity,decreased the porosity content(by 50%),and increased the matrix hardness(by 36%).These microstructural changes enhanced the tribological behavior.For instance,under the applied pressure of 0.5 MPa,an in-crease in the SCR from 2.0 to 59.5℃/s decreased the wear rate and the average friction coefficient of the alloy by 57%and 23%,respect-ively.The wear mechanism was also changed from the severe delamination,adhesion,and abrasion in the slowly-cooled alloy to the mild tribolayer delamination/abrasion in the high-cooling-rate-solidified sample.
