Based on the Internet technology and artificial int el ligence (AI) technology, this paper presents a dispersed press process knowledge bases based multi-reasoning press process decision system (DKB-MRPPD). The di spe...Based on the Internet technology and artificial int el ligence (AI) technology, this paper presents a dispersed press process knowledge bases based multi-reasoning press process decision system (DKB-MRPPD). The di spersed press process knowledge bases have been organized into case bases and ru le bases, which may be located at different enterprises, and employed to plan pr ess process by a multi-reasoning engine made up of the ART1, case reasoning and rule-based reasoning net. The architecture model of DKB-MRPPD has been put fo rward. The idea and some key technologies for implementing the system have been also discussed in this paper. For easily access the distributed knowledge bases, a Federated knowledge bases System (FKBS) implemented by means of JDBC and CORB A is put forward.展开更多
The hot compressive deformation behavior of hot isostatically pressed Ti-47.5Al-2Cr-2Nb-0.2W-0.2B alloy using gas atomization powders was systematically investigated and the processing map was obtained in the temperat...The hot compressive deformation behavior of hot isostatically pressed Ti-47.5Al-2Cr-2Nb-0.2W-0.2B alloy using gas atomization powders was systematically investigated and the processing map was obtained in the temperature range of 1323-1473 Kand strain rate range of 0.001-0.5s^（-1）.The calculated activation energy in the above variational ranges of temperature and strain rate possesses a low activation energy value of approximately 365.6kJ/mol based on the constitutive relationship models developed with the Arrhenius-type constitutive model respectively considering the strain rate and deformation temperature.The hot working flow behavior during the deformation process was analyzed combined with the microstructural evolution.Meanwhile,the processing maps during the deformation process were established based on the dynamic material model and Prasad instability criterion under different deformation conditions.Finally,the optimal hot processing window of this alloy corresponding to the wide temperature range of 1353-1453 Kand the low strain rate of 0.001-0.1s^（-1） was obtained.展开更多
The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control...The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control in parameters of forming process, the paper explored the humanoid based intelligence control strategy. In the paper, it made the anatomy in control puzzle resulted in uncertainty such as chemical component of plastic cement etc., summarized up the characteristic of cybernetics in forming process, researched on the humanoid based intelligence control strategy, and constructed the control algorithm of forming process in plastic cement work-piece. Taking the process experiment of temperature and pressure control as an example, it validated the good dynamic and static control quality through simulation of control algorithm constructed in this paper. The experimental results show that the control algorithm explored in this paper is reasonably available.展开更多
Mg-RE(rear earth) alloys with long period stacking(LPSO) structures have great potential in biomedical applications. The present work focused on the microstructure and corrosion behaviors of Mg 98.5 Y1 Zn0.5 alloys wi...Mg-RE(rear earth) alloys with long period stacking(LPSO) structures have great potential in biomedical applications. The present work focused on the microstructure and corrosion behaviors of Mg 98.5 Y1 Zn0.5 alloys with 18 R LPSO structure after equal channel angular pressing(ECAP). The results showed that the ECAP process changed the grain size and the distribution of LPSO particles thus controlled the total corrosion rates of Mg 98.5 Y1 Zn0.5 alloys. During the ECAP process from 0 p to 12 p, the grain size reduced from 160–180 μm(as-cast) to 6–8 μm(12 p). The LPSO structures became kinked(4 p), then started to be broken into smaller pieces(8 p), and at last comminuted to fine particles and redistributed uniformly inside the matrix(12 p). The improvement in the corrosion resistance for ECAP samples was obtained from 0 p to 8 p, with the corrosion rate reduced from 3.24 mm/year(0 p) to 2.35 mm/year(8 p) in simulated body fluid, and the 12 p ECAP alloy exhibited the highest corrosion rate of 4.54 mm/year.展开更多
Equal channel angular pressing （ECAP） processing and conventional extrusion （Ex） were applied to the Mg-12Gd-3Y-0.5Zr （wt%） magnesium alloy in order to evaluate the potential improvement in the mechanical proper...Equal channel angular pressing （ECAP） processing and conventional extrusion （Ex） were applied to the Mg-12Gd-3Y-0.5Zr （wt%） magnesium alloy in order to evaluate the potential improvement in the mechanical properties. The ECAP experiment was conducted at 380 ℃ in a die having an included angle of 90° between two channels by the Bc route with the billet rotated by 90° about its longitudinal axis. Subsequently, some billets were processed by conventional extrusion at 300 ℃. The microstructures were examined by X-ray diffraction （XRD）, optical microscopy and transmission electron microscopy （TEM）. The experimental results indicate that the grain size is refined effectively, but the basal planes are highly inclined （about 40o） from the extrusion axis introduced by ECAP, which impairs the grain boundary strengthening effect. The conventional extrusion, following the ECAP, can modify the grains in hard orientation. Based on grain boundary strengthening due to ECAP and texture strengthening due to Ex, the strength is improved effectively. The enhanced activity of the non-basal slips, due to the refined grains and the reduction in c/a ratio, is responsible for good ductility and high strain hardening rate in samples obtained by the two-step process.展开更多
Many high-quality forging productions require the large-sized hydraulic press machine（HPM） to have a desirable dynamic response. Since the forging process is complex under the low velocity, its response is difficult...Many high-quality forging productions require the large-sized hydraulic press machine（HPM） to have a desirable dynamic response. Since the forging process is complex under the low velocity, its response is difficult to estimate. And this often causes the desirable low-velocity forging condition difficult to obtain. So far little work has been found to estimate the dynamic response of the forging process under low velocity. In this paper, an approximate-model based estimation method is proposed to estimate the dynamic response of the forging process under low velocity. First, an approximate model is developed to represent the forging process of this complex HPM around the low-velocity working point. Under guaranteeing the modeling performance, the model may greatly ease the complexity of the subsequent estimation of the dynamic response because it has a good linear structure. On this basis, the dynamic response is estimated and the conditions for stability, vibration, and creep are derived according to the solution of the velocity. All these analytical results are further verified by both simulations and experiment. In the simulation verification for modeling, the original movement model and the derived approximate model always have the same dynamic responses with very small approximate error. The simulations and experiment finally demonstrate and test the effectiveness of the derived conditions for stability, vibration, and creep, and these conditions will benefit both the prediction of the dynamic response of the forging process and the design of the controller for the high-quality forging. The proposed method is an effective solution to achieve the desirable low-velocity forging condition.展开更多
The microstructures and elemental distribution of dense TIAl based alloy products produced by reactive-hot-Pressing 1: 1 Ti-Al blend powder were observed and analysed with scanning electIOn microscope (SEM ). The fou...The microstructures and elemental distribution of dense TIAl based alloy products produced by reactive-hot-Pressing 1: 1 Ti-Al blend powder were observed and analysed with scanning electIOn microscope (SEM ). The four solid slate phases TiAl2, TiAl, Ti3A展开更多
文摘Based on the Internet technology and artificial int el ligence (AI) technology, this paper presents a dispersed press process knowledge bases based multi-reasoning press process decision system (DKB-MRPPD). The di spersed press process knowledge bases have been organized into case bases and ru le bases, which may be located at different enterprises, and employed to plan pr ess process by a multi-reasoning engine made up of the ART1, case reasoning and rule-based reasoning net. The architecture model of DKB-MRPPD has been put fo rward. The idea and some key technologies for implementing the system have been also discussed in this paper. For easily access the distributed knowledge bases, a Federated knowledge bases System (FKBS) implemented by means of JDBC and CORB A is put forward.
基金the financial supports from the National Natural Science Foundation of China(Grant Nos.51301157 and 51434007)the National High Technology Research and Development Program of China 863 Program(Grant No.2013AA031103)
文摘The hot compressive deformation behavior of hot isostatically pressed Ti-47.5Al-2Cr-2Nb-0.2W-0.2B alloy using gas atomization powders was systematically investigated and the processing map was obtained in the temperature range of 1323-1473 Kand strain rate range of 0.001-0.5s^（-1）.The calculated activation energy in the above variational ranges of temperature and strain rate possesses a low activation energy value of approximately 365.6kJ/mol based on the constitutive relationship models developed with the Arrhenius-type constitutive model respectively considering the strain rate and deformation temperature.The hot working flow behavior during the deformation process was analyzed combined with the microstructural evolution.Meanwhile,the processing maps during the deformation process were established based on the dynamic material model and Prasad instability criterion under different deformation conditions.Finally,the optimal hot processing window of this alloy corresponding to the wide temperature range of 1353-1453 Kand the low strain rate of 0.001-0.1s^（-1） was obtained.
文摘The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control in parameters of forming process, the paper explored the humanoid based intelligence control strategy. In the paper, it made the anatomy in control puzzle resulted in uncertainty such as chemical component of plastic cement etc., summarized up the characteristic of cybernetics in forming process, researched on the humanoid based intelligence control strategy, and constructed the control algorithm of forming process in plastic cement work-piece. Taking the process experiment of temperature and pressure control as an example, it validated the good dynamic and static control quality through simulation of control algorithm constructed in this paper. The experimental results show that the control algorithm explored in this paper is reasonably available.
基金the National Natural Science Foundation of China(Nos.51774109,51979099 and 51901068)the Fundamental Research Funds for the Central Universities(No.2018B690X14)+3 种基金the Natural Science Foundation of Jiangsu Province of China(No.BK20191303)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX18_0570)the Key Research and Development Project of Jiangsu Province of China(No.BE2017148)the Public Service Platform Program of Suqian City of China(No.M201614)。
文摘Mg-RE(rear earth) alloys with long period stacking(LPSO) structures have great potential in biomedical applications. The present work focused on the microstructure and corrosion behaviors of Mg 98.5 Y1 Zn0.5 alloys with 18 R LPSO structure after equal channel angular pressing(ECAP). The results showed that the ECAP process changed the grain size and the distribution of LPSO particles thus controlled the total corrosion rates of Mg 98.5 Y1 Zn0.5 alloys. During the ECAP process from 0 p to 12 p, the grain size reduced from 160–180 μm(as-cast) to 6–8 μm(12 p). The LPSO structures became kinked(4 p), then started to be broken into smaller pieces(8 p), and at last comminuted to fine particles and redistributed uniformly inside the matrix(12 p). The improvement in the corrosion resistance for ECAP samples was obtained from 0 p to 8 p, with the corrosion rate reduced from 3.24 mm/year(0 p) to 2.35 mm/year(8 p) in simulated body fluid, and the 12 p ECAP alloy exhibited the highest corrosion rate of 4.54 mm/year.
基金Funded by the National Natural Science Foundation of China (No.50901042)NUST Research Funding (No. 2011YBXM156)
文摘Equal channel angular pressing （ECAP） processing and conventional extrusion （Ex） were applied to the Mg-12Gd-3Y-0.5Zr （wt%） magnesium alloy in order to evaluate the potential improvement in the mechanical properties. The ECAP experiment was conducted at 380 ℃ in a die having an included angle of 90° between two channels by the Bc route with the billet rotated by 90° about its longitudinal axis. Subsequently, some billets were processed by conventional extrusion at 300 ℃. The microstructures were examined by X-ray diffraction （XRD）, optical microscopy and transmission electron microscopy （TEM）. The experimental results indicate that the grain size is refined effectively, but the basal planes are highly inclined （about 40o） from the extrusion axis introduced by ECAP, which impairs the grain boundary strengthening effect. The conventional extrusion, following the ECAP, can modify the grains in hard orientation. Based on grain boundary strengthening due to ECAP and texture strengthening due to Ex, the strength is improved effectively. The enhanced activity of the non-basal slips, due to the refined grains and the reduction in c/a ratio, is responsible for good ductility and high strain hardening rate in samples obtained by the two-step process.
基金Supported by National Basic Research Program of China(973 Program,Grant No.2011CB706802)National Natural Science Foundation of China(Grant No.51205420)+1 种基金Program for New Century Excellent Talents in University of China(Grant No.NCET-13-0593)Hunan Provincial Natural Science Foundation of China(Grant No.14JJ3011)
文摘Many high-quality forging productions require the large-sized hydraulic press machine（HPM） to have a desirable dynamic response. Since the forging process is complex under the low velocity, its response is difficult to estimate. And this often causes the desirable low-velocity forging condition difficult to obtain. So far little work has been found to estimate the dynamic response of the forging process under low velocity. In this paper, an approximate-model based estimation method is proposed to estimate the dynamic response of the forging process under low velocity. First, an approximate model is developed to represent the forging process of this complex HPM around the low-velocity working point. Under guaranteeing the modeling performance, the model may greatly ease the complexity of the subsequent estimation of the dynamic response because it has a good linear structure. On this basis, the dynamic response is estimated and the conditions for stability, vibration, and creep are derived according to the solution of the velocity. All these analytical results are further verified by both simulations and experiment. In the simulation verification for modeling, the original movement model and the derived approximate model always have the same dynamic responses with very small approximate error. The simulations and experiment finally demonstrate and test the effectiveness of the derived conditions for stability, vibration, and creep, and these conditions will benefit both the prediction of the dynamic response of the forging process and the design of the controller for the high-quality forging. The proposed method is an effective solution to achieve the desirable low-velocity forging condition.
文摘The microstructures and elemental distribution of dense TIAl based alloy products produced by reactive-hot-Pressing 1: 1 Ti-Al blend powder were observed and analysed with scanning electIOn microscope (SEM ). The four solid slate phases TiAl2, TiAl, Ti3A
