Tailor rolled blank （TRB） is a type of emerging material to produce lightweight vehicle parts. Transitional zoners shape is an important parameter for tailor rolled blank. It not only affects mold design and the loc...Tailor rolled blank （TRB） is a type of emerging material to produce lightweight vehicle parts. Transitional zoners shape is an important parameter for tailor rolled blank. It not only affects mold design and the local carrying capacity of the stamping parts, but also determines the maximum value and variation characteristics of rolling force. How to get the best transitional zone＇s shape is a key problem for production of tailor rolled blank. A double power function is put forward using for transitional curve, which is continuous and smooth at all connection points inde- pendent of its parameters, so the sudden change of mechanical parameters during rolling and forming process can be avoided. At the same time, the velocity formula and restriction for arbitrary transitional curve are derived to preset vertical velocity of the roller and judge whether the curve can be rolled successfully or not. Then, the finite element method （FEM） is used to verify the precision of velocity formula and study the mechanical characteristics of different curves. Finally, a method to obtain the optimal curve equation is put forward and verified.展开更多
基金Item Sponsored by National Science and Technology Support Program of China(2011BAF15B02)Natural Science Foundation of Hebei Province of China(E2012203108)+2 种基金Science and Technology Research Program of the Colleges and Universities in Hebei of China(ZD2014034)Independent Research Project of Yanshan University of China(14LGA003)Open Project of National Engineering Research Center for Equipment and Technology of Cold Rolling Strip of China(NECSR-201206)
文摘Tailor rolled blank （TRB） is a type of emerging material to produce lightweight vehicle parts. Transitional zoners shape is an important parameter for tailor rolled blank. It not only affects mold design and the local carrying capacity of the stamping parts, but also determines the maximum value and variation characteristics of rolling force. How to get the best transitional zone＇s shape is a key problem for production of tailor rolled blank. A double power function is put forward using for transitional curve, which is continuous and smooth at all connection points inde- pendent of its parameters, so the sudden change of mechanical parameters during rolling and forming process can be avoided. At the same time, the velocity formula and restriction for arbitrary transitional curve are derived to preset vertical velocity of the roller and judge whether the curve can be rolled successfully or not. Then, the finite element method （FEM） is used to verify the precision of velocity formula and study the mechanical characteristics of different curves. Finally, a method to obtain the optimal curve equation is put forward and verified.
