To improve the dust removal performance of the wet electrostatic precipitator(WESP), a flow field optimization scheme was proposed via CFD simulation in different scales. The simplified models of perforated and collec...To improve the dust removal performance of the wet electrostatic precipitator(WESP), a flow field optimization scheme was proposed via CFD simulation in different scales. The simplified models of perforated and collection plates were determined firstly. Then the model parameters for the resistance of perforated and collection plates, obtained by small-scale flow simulation, were validated by medium-scale experiments. Through the comparison of the resistance and velocity distribution between simulation results and experimental data, the simplified model is proved to present the resistance characteristics of perforated and collection plates accurately. Numerical results show that after optimization, both the flow rate and the pressure drop in the upper room of electric field regions are basically equivalent to those of the lower room, and the velocity distribution in flue inlet of WESP becomes more uniform. Through the application in practice, the effectiveness and reliability of the optimization scheme are proved, which can provide valuable reference for further optimization of WESP.展开更多
A vortex electrostatic precipitator （VEP） forms a vortex flow field within a precipitator by means of the vertical staggered layout of the double-vortex collecting plate facing the direction of the gas flow. The ion...A vortex electrostatic precipitator （VEP） forms a vortex flow field within a precipitator by means of the vertical staggered layout of the double-vortex collecting plate facing the direction of the gas flow. The ion concentrations within the precipitator can be significantly increased. Correspondingly, the charging and coagulation rates of fine particles and particle migration velocity are significantly improved within the VEP. Since it can effectively collect fine particles and reduce precipitator size, VEPs represent a new type of electrostatic precipitator with great application potential. In this work the change curve of the external voltage, gas velocity, row spacing and effective collecting area influencing the precipitation efficiency were acquired through a single-factor experiment. Using an orthogonal regression design, attempts were made to analyze the major operating parameters influencing the collecting efficiency of fine particles, establish a multiple linear regression model and analyze the weights of factors and then acquire quantitative rules relating experimental indicators and factors. The regression model was optimized by MATLAB programming, and we then obtained the optimal factor combination which can enhance the efficiency of fine particle collection. The final optimized result is that： when gas velocity is 3.4 m s-1, the external voltage is 18 kV, row spacing is 100 mm and the effective collecting area is 1.13 m2, the rate of fine particle collection is 89.8867%. After determining and analyzing the state of the internal flow field within the VEP by particle image velocimetry （PIV）, the results show that, for a particular gas velocity, a vortex zone and laminar zone are distinctly formed within the VEP, which increases the ion transport ratio as well as the charging, coagulation and collection rates of fine particles within the precipitator, thus making further improvements in the efficiency of fine particle collection.展开更多
This work describes the experimental results of pyrometallurgical removing of arsenic from the dust collected in the electrostatic copper precipitators within the gas cleaning system of a Copper Flash Smelting Furnace...This work describes the experimental results of pyrometallurgical removing of arsenic from the dust collected in the electrostatic copper precipitators within the gas cleaning system of a Copper Flash Smelting Furnace. The generation of dust in the copper smelting worldwide ranges from 2 - 15 wt% per ton of a copper concentrate. In Chile, copper smelters produce approximately 110 kt/y of dust with a concentration of arsenic between 1 and 15 wt%. The dust is a complex of metals oxides and sulfurs with copper concentrations greater than 10 wt% and relatively high silver concentrations. Since its high arsenic concentration, it is difficult to recover valuable metals through hydrometallurgical processes or by direct recirculation of the dust in a smelting furnace. Thus, the development of pyrometallurgical processes aimed at reducing the concentration of arsenic in the dust (<0.5 wt%) is the main objective of this study, giving particular attention to the production of a suitable material to be recirculated in operations of copper smelting. The work provides a detailed characterization of the dust including the Quantitative Evaluation of Minerals by Scanning Electron Microscopy (QEMSCAN), Scanning Electron Microscope-Energy Dispersive X-ray Analysis (SEM/EDS), X-Ray Diffraction (XRD), the elemental chemical analysis using Atomic Adsorption (AAS), and X-Ray Fluorescence (X-RF). By considering that arsenic volatilization requires a process of sulfidation-decomposition-oxidation, this work seeks to explore the roasting of mixtures of copper concentrate/dust, sulfur/dust, and pyrrhotite/dust. By the elemental chemical analysis of the mixture after and before the roasting process, the degree of arsenic volatilization was determined. The results indicated the effects of parameters such as roasting temperature, gas flow, gas composition, and the ratio of mixtures (concentrate/dust, sulfur/dust, or pyrrhotite/dust) on the volatilization of arsenic. According to the findings, the concentration of arsenic in the roasted Flash Smelting dust can be reduced to a relatively low level (<0.5 wt%), which allows its recirculation into an smelting process.展开更多
In order to find out the relationship between the sediment characteristics and collecting efficiency of the electrostatic cyclonic precipitator, an online study for the sediment characteristics of electrostatic cyclon...In order to find out the relationship between the sediment characteristics and collecting efficiency of the electrostatic cyclonic precipitator, an online study for the sediment characteristics of electrostatic cyclonic precipitator had been done with Kompton back scatter method, with the collecting efficiency tested at the same time. And the relationship between the sediment characteristics and the collecting efficiency was gotten. The sediment thickness increased with time extended and the concentration increased when the inlet velocity was fixed. The collecting efficiency increased with the inlet velocity increased, but dropped with the concentration increased. When the concentration and inlet velocity were fixed, the collecting efficiency drop a little with the increase of sediment thickness. The sediment would decrease the corona current in the collecting filed, which would make the electrostatic effect fall, then made the collecting efficiency drop a little.展开更多
This article firstly describes the main technical parameters and performance of the high power supply of electrostatic precipitator, and then describes the structure, principle and characteristic of power supply of el...This article firstly describes the main technical parameters and performance of the high power supply of electrostatic precipitator, and then describes the structure, principle and characteristic of power supply of electrostatic precipitator, and finally analyses the common faults of power supply of electrostatic precipitator in the operation and puts forward the methods of dealing with breakdown. Operation results show that the system is stable and reliable, and overall performance and the efficiency of dust control have been improved significantly. The scheme has been well applied in the field of environmental protection and dust removal.展开更多
The paper presents two methods for the formulation of free vibration analysis of collecting electrodes of precipitators.The first,called the hybrid finite element method, combines the finit element method used for cal...The paper presents two methods for the formulation of free vibration analysis of collecting electrodes of precipitators.The first,called the hybrid finite element method, combines the finit element method used for calculations of spring deformations with the rigid finite element method used to reflect mass and geometrical features,which is called the hybrid finite element method.As a result,a model with a diagonal mass matrix is obtained.Due to a specific geometry of the electrodes,which are long plates of complicated shapes,the second method proposed is the strip method which is a semi-analytical method.The strip method allows us to formulate the equations of motion with a considerably smaller number of generalized coordinates.Results of numerical calculations obtained by both methods are compared with those obtained using commercial software like ANSYS and ABAQUS.Good compatibility of results is achieved.展开更多
The possibility of both concentration and temperature multiplicities has bcen studied for the case of acontinuous adiabatic mixed suspension mixed product removal(MSMPR)reactive precipitaior.A Process in-volving homog...The possibility of both concentration and temperature multiplicities has bcen studied for the case of acontinuous adiabatic mixed suspension mixed product removal(MSMPR)reactive precipitaior.A Process in-volving homogeneous chemical reaction in first order reaction kinetics with respect to each of the reactive compo-nents and subsequent crystallization described by conventional power law growth and power law magma depen-dent nucleation models is considered.The temperature dependency of each of these kinetics is described by Ar-rhenius relations.Parameter regions are determined in which multiple steady states exist.The linear stability ofthese steady states is analyzed by using the Routh criterion approach.展开更多
Electrostatic precipitators(ESPs)are widely used for particulate matter control in buildings due to their cost-effectiveness and low maintenance requirements.However,existing ESPs exhibit low removal efficiency for su...Electrostatic precipitators(ESPs)are widely used for particulate matter control in buildings due to their cost-effectiveness and low maintenance requirements.However,existing ESPs exhibit low removal efficiency for submicron particles and inefficient dust cleaning after accumulation.To address these limitations,a collection module in ESP,featuring electrodes coated with a PVDF/H-SiO2 superhydrophobic coating,is proposed.The applied voltage,electrode gap,and coating material are evaluated in this study.Results showed that the water contact angle on the coated surface was 152.4°,attributed to the combination of low-surface-energy groups and rough structures.When superhydrophobic electrodes with a 2-mm gap were used and air velocity of 1.5 m/s,the removal efficiency for 0.3–0.5μm particles was 92.5%.Additionally,the removal efficiency of the collection module with superhydrophobic coating could be restored to 99.7%of its initial efficiency,compared to 87.0%for the collection module without the coating.Moreover,the removal efficiency of the ESP remained consistently high over 21 days with an average of 91.3%.The proposed novel ESP demonstrates significant potential for air removal in ventilation systems for clean and sustainable building environments.展开更多
This paper reports the use of a colloidal Pd0 catalysis system to metallize the surface of precipitators separated from coal fly-ash, and metals such as Cu, Ni etc. are deposited on the precipitators surface. Alternat...This paper reports the use of a colloidal Pd0 catalysis system to metallize the surface of precipitators separated from coal fly-ash, and metals such as Cu, Ni etc. are deposited on the precipitators surface. Alternatively, according to the characteristic surface of cenospheres, an Ag coating catalysis system is adopted to first deposit Ag on the cenospheres surface, followed, if necessary, by the deposition of other metals such as Cu, Ni, etc. on the Ag coating to produce monolayer and multilayer metal-coated cenospheres. The surface characteristics and the morphologies of the metal coatings are examined in detail with scanning electron microscopy (SEM), energy dispersive spectroscopy (EDX) and X-ray photoelectron spectroscopy (XPS) techniques. It can be shown that the quality of metal coatings derived from the Ag coating catalysis system, is better than that of the colloidal Pd0 catalysis system.展开更多
Electrostatic precipitators clean away the particulate matter of exhaust gases in manifold industrial processes.Parameter studies of particle separation in the size range of several 100 nm to 25μm is of particular in...Electrostatic precipitators clean away the particulate matter of exhaust gases in manifold industrial processes.Parameter studies of particle separation in the size range of several 100 nm to 25μm is of particular interest for the prediction of precipitation efficiencies and emissions.Models typically cover the transport of particles towards walls of the precipitator.However,no model yet covers the possible re-entrainment of particles from layers formed at the walls back into the gas flow.This study presents the implementation of a new time-resolving model for electrostatic precipitation utilizing a re-entrainment model.Experimental data support the results of modelling.The model uses a statistical approach based on properties of the particulate layer forming at the precipitator walls.The model is used for the analysis of the redispersion of particles in a laboratory-scale electrostatic precipitator(Sander,Gawor,&Fritsching,2018).Results show reduced precipitation efficiencies for particles larger than 5μm as particles have higher kinetic impact energies and lower bounding energy at the layer surface.Time dynamics reveal a steady-state behavior of the separation for CaCO3(limestone,trademark"Ulmer WeissR")while Al2O3(trademark"Pural NFR")precipitation is affected by layer buildup at the walls increasing over several minutes.展开更多
Aggregation of fine ash into larger particles benefits fly ash removal in an electrostatic precipitator.Thermal aggregation,turbulent aggregation,and electrical aggregation of fine ash (derived from co-firing of bioma...Aggregation of fine ash into larger particles benefits fly ash removal in an electrostatic precipitator.Thermal aggregation,turbulent aggregation,and electrical aggregation of fine ash (derived from co-firing of biomass fuel and anthracite coal) was simulated under different conditions in an electrostatic precipitator.A population balance model and user-defined function in Fluent were assumed to obtain aggregation kernel functions and calculate the aggregation effects on the co-combusted particles.The results show that electrical aggregation had an obvious effect on both micron-and submicron-sized particles.For submicron particles,the effect of thermal aggregation is about ten times greater than turbulent aggregation.Meanwhile,for micron-sized particles,turbulent aggregation is about seven times greater than thermal aggregation.Therefore,particle aggregation in the electrostatic precipitator mainly occurs because of electrical aggregation,supplemented by thermal aggregation and turbulent aggregation.When the flow velocity is 1.0 m/s,particle volume fraction is 1.4%,and biomass co-firing ratio is 10%,the effects of all three aggregation processes on ash particles are optimized.展开更多
The water-quenched(WQ)2195 Al−Li alloy was subjected to stretching at different temperatures,from room temperature(RT)to−196℃(CT),to investigate the effect of cryogenic deformation on the aging precipitation behavior...The water-quenched(WQ)2195 Al−Li alloy was subjected to stretching at different temperatures,from room temperature(RT)to−196℃(CT),to investigate the effect of cryogenic deformation on the aging precipitation behaviors and mechanical properties.The precipitation kinetics of the T1 phase and the microstructures in peak aging state were investigated through the differential scanning calorimetric(DSC)tests and electron microscopy observation.The results show that−196℃deformation produces a high dislocation density,which promotes the precipitation of the T1 phase and refines its sizes significantly.In addition,the grain boundary precipitates(GBPs)of−196℃-stretched samples are suppressed considerably due to the high dislocation density in the grain interiors,which increases the ductility.In comparison,the strength remains nearly constant.Thus,it is indicated that cryogenic forming has the potential to provide the shape and property control for the manufacture of critical components of aluminum alloys.展开更多
Manganese is a major impurity in acidic vanadium-bearing leaching solutions,but its effects on vanadium precipitation via hydrolysis and acidic ammonium salts remain unclear.In this study,vanadium-bearing leachates wi...Manganese is a major impurity in acidic vanadium-bearing leaching solutions,but its effects on vanadium precipitation via hydrolysis and acidic ammonium salts remain unclear.In this study,vanadium-bearing leachates with varying manganese concentrations(VL-cMn)were prepared through calcium,a calcium-manganese composite,and manganese-based roasting of vanadium slag(VS)to investigate the influence of manganese on vanadium precipitation behavior during hydrolysis precipitation(HP)and ammonium salt precipitation(AP),as well as the microscopic characteristics and purity of the resulting V_(2)O_(5) products.The results showed that increasing the pH mitigated the negative effects of Mn on the V precipitation rate during HP.However,as the manganese concentration increased from 5.69 to 15.38 g/L,the V precipitation rate gradually declined at higher temperatures and longer reaction times.The precipitates exhibited increased microstructural density,which might had contributed to the formation of Mn-bearing phases.Additionally,the average grain size of V_(2)O_(5) was reduced and the particles were increasingly agglomerated,leading to a 2.55%decrease in product purity.For AP,as manganese concentration increased,raising the pH counteracted the negative impact of Mn on the V precipitation rate and reduced the required amount of ammonium sulfate.Moreover,Mn was unevenly adsorbed on the surface of the precipitates.Although V_(2)O_(5) grains gradually shrank and became denser,there was no significant effect on the final product purity,which remained above 99.3%.In conclusion,roasting with added manganese salts influenced the hydrolysis of vanadium but had no significant effect on acidic ammonium salt precipitation.展开更多
Enzyme-Induced Carbonate Precipitation(EICP)is an innovative technique to improve soil strength and reduce permeability.However,the use of EICP for reinforcing underwater sand beds remains largely unexplored.To advanc...Enzyme-Induced Carbonate Precipitation(EICP)is an innovative technique to improve soil strength and reduce permeability.However,the use of EICP for reinforcing underwater sand beds remains largely unexplored.To advance EICP implementation in various geotechnical applications,this paper develops a model box system to investigate the effectiveness of the EICP technique in reinforcing underwater sand beds.An"injection-extraction"system is designed to facilitate the flow of the EICP solution through underwater sand layers.Key parameters,including conductivity,pH,and Ca^(2+)concentration of the solution,are measured and analyzed.Electrical resistivity tomography(ERT)is utilized to evaluate the reinforcement effect in the underwater sand bed.The permeability of the model is tested to verify the feasibility of EICP technology for strengthening underwater sands.Furthermore,scanning electron microscope(SEM)is performed to investigate the growth mechanisms of calcium carbonate(CaCO_(3))crystals.The results show that the permeability of the model decreases from 1.28×10^(-2)m/s to 9.66×10^(-5)m/s,representing a reduction of approximately three orders of magnitude.This verifies that the EICP technology can greatly reduce the permeability of underwater sand beds.With increasing grouting cycles,the resistivity of the underwater sand initially decreases and then increases.This variation in sand resistivity is significantly influenced by the ion concentration in the solution,resulting in marked differences in resistivity at various depths and positions within the sand.The findings from this study offer a theoretical basis for the application of EICP technology in reinforcing seabed foundations and supporting marine infrastructure such as offshore pipelines,wind turbines,and oil platforms.展开更多
Precipitation events,which follow a life cycle of initiation,development,and decay,represent the fundamental form of precipitation.Comprehensive and accurate detection of these events is crucial for effective water re...Precipitation events,which follow a life cycle of initiation,development,and decay,represent the fundamental form of precipitation.Comprehensive and accurate detection of these events is crucial for effective water resource management and flood control.However,current investigations on their spatio-temporal patterns remain limited,largely because of the lack of systematic detection indices that are specifically designed for precipitation events,which constrains event-scale research.In this study,we defined a set of precipitation event detection indices(PEDI)that consists of five conventional and fourteen extreme indices to characterize precipitation events from the perspectives of intensity,duration,and frequency.Applications of the PEDI revealed the spatial patterns of hourly precipitation events in China and its first-and second-order river basins from 2008 to 2017.Both conventional and extreme precipitation events displayed spatial distribution patterns that gradually decreased in intensity,duration,and frequency from southeast to northwest China.Compared with those in northwest China,the average values of most PEDIs in southeast China were usually 2-10 times greater for first-order river basins and 3-15 times greater for second-order basins.The PEDI could serve as a reference method for investigating precipitation events at global,regional,and basin scales.展开更多
Autumn rain in western China(ARWC) is a unique and significant precipitation phenomenon that occurs during the summer-to-winter transition of the atmospheric circulation. Using the fifth generation of global climate a...Autumn rain in western China(ARWC) is a unique and significant precipitation phenomenon that occurs during the summer-to-winter transition of the atmospheric circulation. Using the fifth generation of global climate and weather reanalysis data from the European Centre for Medium-Range Weather Forecasts and CN05.1 grid precipitation data, this study examined the anomalous characteristics and mechanisms of ARWC by combining the synergistic effect of the westerly jet and meridional wind. Over the past 60 years, ARWC has exhibited significant interdecadal and interannual variations, as well as a north-south seesaw pattern. The westerly jet index(meridional wind index) exhibited a negative(positive) correlation with precipitation in the northern autumn rain zone(NARZ), and a positive(negative) correlation with precipitation in the southern autumn rain zone(SARZ). The coupling of a weak meridional southerly wind with a southward westerly jet and a strong meridional southerly wind with a northward westerly jet are the two primary modes that synergistically influence the ARWC. These synergistic effects cause significant atmospheric changes throughout the troposphere. The contrasting circulation structure, temperature advection, vertical motion, and water vapor flux contributed to the opposite precipitation anomalies observed in the NARZ and SARZ. A new comprehensive index that reflects the coupled synergistic effect is proposed to characterize the anomalous changes in ARWC. This study improves the understanding of the anomalous characteristics and mechanisms of ARWC.展开更多
Northeast China(NEC),a critical agricultural and ecological zone,has experienced intensified hydrological variability under global warming,with cascading impacts on food security and ecosystem resilience.This study ut...Northeast China(NEC),a critical agricultural and ecological zone,has experienced intensified hydrological variability under global warming,with cascading impacts on food security and ecosystem resilience.This study utilized observational data and two new generation reanalysis products(i.e.,the fifth major global reanalysis produced by ECMWF(ERA5)and the Japanese Reanalysis for Three Quarters of a Century(JRA-3Q))to investigate the shift changes in precipitation in NEC around 2000 and associated water vapor transport.The analysis identified a pivotal interdecadal shift in 1998/99,transitioning from moderate increases(17.5 mm/10 yr during 1980-1998)to accelerated but more variable precipitation growth(85.4 mm/10 yr post-1999).While the mean precipitation during the post-shift period decreased,enhanced anticyclonic circulation amplified moisture divergence over continental NEC,redirecting vapor flux toward coastal regions.Crucially,trajectory analysis demonstrated regime-dependent moisture sourcing:midlatitude westerlies dominated during wet extremes(44% of trajectories in 1998),whereas East Asian monsoon flows prevailed in drought years(36% of trajectories in 2007).The post-1998 period exhibited increased reliance on localized recycling(45%of mid-tropospheric trajectories),reflecting weakened monsoonal inflow.These findings highlight NEC’s growing vulnerability to competing moisture pathways and atmospheric blocking-a dual mechanism that explains rising extremes despite declining mean precipitation.By reconciling dataset discrepancies(ERA5 vs.JRA-3Q trends)and elucidating circulation-precipitation linkages,this work provides actionable insights for climate-resilient agriculture in NEC’s water-stressed ecosystems.展开更多
The development of cost-effective,strong,and ductile alloys for various temperatures is crucial but challenging for the modern industry.In this study,we designed a series of novel L1_(2)-strengthened(Fe_(58.98)Ni_(31....The development of cost-effective,strong,and ductile alloys for various temperatures is crucial but challenging for the modern industry.In this study,we designed a series of novel L1_(2)-strengthened(Fe_(58.98)Ni_(31.7)Al_(6)Ti_(3)Zr_(0.1)C_(0.2)B_(0.02))_(100-x)Cr_(x)(x=0,4,8,and 13 at%)Fe-based medium-entropy alloys(MEAs).The alloy with 8%Cr content demonstrated optimal mechanical properties from-196℃to 700℃,outperforming numerous MEAs and austenitic stainless steels.At 25℃,it exhibited a yield strength and elongation of~843 MPa and 23%,respectively.Both strength and ductility improved as the temperature decreased from 25℃to-196℃.The excellent mechanical properties at 25℃are attributed to the synergistic effects of L1_(2)nanoprecipitates,dislocations,slip bands,and stacking faults.In the sample deformed at-196℃,Lomer-Cottrell locks were also observed.Furthermore,at 700℃,the MEA maintains a high yield strength of~766 MPa and elongations of 26%,which is attributed to the shearing of L1_(2)precipitate and dislocation slips.This study provides a foundation for developing advanced alloys for use across a wide temperature range.展开更多
文摘To improve the dust removal performance of the wet electrostatic precipitator(WESP), a flow field optimization scheme was proposed via CFD simulation in different scales. The simplified models of perforated and collection plates were determined firstly. Then the model parameters for the resistance of perforated and collection plates, obtained by small-scale flow simulation, were validated by medium-scale experiments. Through the comparison of the resistance and velocity distribution between simulation results and experimental data, the simplified model is proved to present the resistance characteristics of perforated and collection plates accurately. Numerical results show that after optimization, both the flow rate and the pressure drop in the upper room of electric field regions are basically equivalent to those of the lower room, and the velocity distribution in flue inlet of WESP becomes more uniform. Through the application in practice, the effectiveness and reliability of the optimization scheme are proved, which can provide valuable reference for further optimization of WESP.
基金sponsored by the National Natural Science Foundation of China(grant no.51278229)the Six Talent Peak Project of Jiangsu Province(grant no.JNHB-018)
文摘A vortex electrostatic precipitator （VEP） forms a vortex flow field within a precipitator by means of the vertical staggered layout of the double-vortex collecting plate facing the direction of the gas flow. The ion concentrations within the precipitator can be significantly increased. Correspondingly, the charging and coagulation rates of fine particles and particle migration velocity are significantly improved within the VEP. Since it can effectively collect fine particles and reduce precipitator size, VEPs represent a new type of electrostatic precipitator with great application potential. In this work the change curve of the external voltage, gas velocity, row spacing and effective collecting area influencing the precipitation efficiency were acquired through a single-factor experiment. Using an orthogonal regression design, attempts were made to analyze the major operating parameters influencing the collecting efficiency of fine particles, establish a multiple linear regression model and analyze the weights of factors and then acquire quantitative rules relating experimental indicators and factors. The regression model was optimized by MATLAB programming, and we then obtained the optimal factor combination which can enhance the efficiency of fine particle collection. The final optimized result is that： when gas velocity is 3.4 m s-1, the external voltage is 18 kV, row spacing is 100 mm and the effective collecting area is 1.13 m2, the rate of fine particle collection is 89.8867%. After determining and analyzing the state of the internal flow field within the VEP by particle image velocimetry （PIV）, the results show that, for a particular gas velocity, a vortex zone and laminar zone are distinctly formed within the VEP, which increases the ion transport ratio as well as the charging, coagulation and collection rates of fine particles within the precipitator, thus making further improvements in the efficiency of fine particle collection.
文摘This work describes the experimental results of pyrometallurgical removing of arsenic from the dust collected in the electrostatic copper precipitators within the gas cleaning system of a Copper Flash Smelting Furnace. The generation of dust in the copper smelting worldwide ranges from 2 - 15 wt% per ton of a copper concentrate. In Chile, copper smelters produce approximately 110 kt/y of dust with a concentration of arsenic between 1 and 15 wt%. The dust is a complex of metals oxides and sulfurs with copper concentrations greater than 10 wt% and relatively high silver concentrations. Since its high arsenic concentration, it is difficult to recover valuable metals through hydrometallurgical processes or by direct recirculation of the dust in a smelting furnace. Thus, the development of pyrometallurgical processes aimed at reducing the concentration of arsenic in the dust (<0.5 wt%) is the main objective of this study, giving particular attention to the production of a suitable material to be recirculated in operations of copper smelting. The work provides a detailed characterization of the dust including the Quantitative Evaluation of Minerals by Scanning Electron Microscopy (QEMSCAN), Scanning Electron Microscope-Energy Dispersive X-ray Analysis (SEM/EDS), X-Ray Diffraction (XRD), the elemental chemical analysis using Atomic Adsorption (AAS), and X-Ray Fluorescence (X-RF). By considering that arsenic volatilization requires a process of sulfidation-decomposition-oxidation, this work seeks to explore the roasting of mixtures of copper concentrate/dust, sulfur/dust, and pyrrhotite/dust. By the elemental chemical analysis of the mixture after and before the roasting process, the degree of arsenic volatilization was determined. The results indicated the effects of parameters such as roasting temperature, gas flow, gas composition, and the ratio of mixtures (concentrate/dust, sulfur/dust, or pyrrhotite/dust) on the volatilization of arsenic. According to the findings, the concentration of arsenic in the roasted Flash Smelting dust can be reduced to a relatively low level (<0.5 wt%), which allows its recirculation into an smelting process.
文摘In order to find out the relationship between the sediment characteristics and collecting efficiency of the electrostatic cyclonic precipitator, an online study for the sediment characteristics of electrostatic cyclonic precipitator had been done with Kompton back scatter method, with the collecting efficiency tested at the same time. And the relationship between the sediment characteristics and the collecting efficiency was gotten. The sediment thickness increased with time extended and the concentration increased when the inlet velocity was fixed. The collecting efficiency increased with the inlet velocity increased, but dropped with the concentration increased. When the concentration and inlet velocity were fixed, the collecting efficiency drop a little with the increase of sediment thickness. The sediment would decrease the corona current in the collecting filed, which would make the electrostatic effect fall, then made the collecting efficiency drop a little.
文摘This article firstly describes the main technical parameters and performance of the high power supply of electrostatic precipitator, and then describes the structure, principle and characteristic of power supply of electrostatic precipitator, and finally analyses the common faults of power supply of electrostatic precipitator in the operation and puts forward the methods of dealing with breakdown. Operation results show that the system is stable and reliable, and overall performance and the efficiency of dust control have been improved significantly. The scheme has been well applied in the field of environmental protection and dust removal.
基金Research is financed from the project NR03-0036-04/2008
文摘The paper presents two methods for the formulation of free vibration analysis of collecting electrodes of precipitators.The first,called the hybrid finite element method, combines the finit element method used for calculations of spring deformations with the rigid finite element method used to reflect mass and geometrical features,which is called the hybrid finite element method.As a result,a model with a diagonal mass matrix is obtained.Due to a specific geometry of the electrodes,which are long plates of complicated shapes,the second method proposed is the strip method which is a semi-analytical method.The strip method allows us to formulate the equations of motion with a considerably smaller number of generalized coordinates.Results of numerical calculations obtained by both methods are compared with those obtained using commercial software like ANSYS and ABAQUS.Good compatibility of results is achieved.
文摘The possibility of both concentration and temperature multiplicities has bcen studied for the case of acontinuous adiabatic mixed suspension mixed product removal(MSMPR)reactive precipitaior.A Process in-volving homogeneous chemical reaction in first order reaction kinetics with respect to each of the reactive compo-nents and subsequent crystallization described by conventional power law growth and power law magma depen-dent nucleation models is considered.The temperature dependency of each of these kinetics is described by Ar-rhenius relations.Parameter regions are determined in which multiple steady states exist.The linear stability ofthese steady states is analyzed by using the Routh criterion approach.
基金supported by the National Key Research and Development Program of China(No.2022YFC3702803).
文摘Electrostatic precipitators(ESPs)are widely used for particulate matter control in buildings due to their cost-effectiveness and low maintenance requirements.However,existing ESPs exhibit low removal efficiency for submicron particles and inefficient dust cleaning after accumulation.To address these limitations,a collection module in ESP,featuring electrodes coated with a PVDF/H-SiO2 superhydrophobic coating,is proposed.The applied voltage,electrode gap,and coating material are evaluated in this study.Results showed that the water contact angle on the coated surface was 152.4°,attributed to the combination of low-surface-energy groups and rough structures.When superhydrophobic electrodes with a 2-mm gap were used and air velocity of 1.5 m/s,the removal efficiency for 0.3–0.5μm particles was 92.5%.Additionally,the removal efficiency of the collection module with superhydrophobic coating could be restored to 99.7%of its initial efficiency,compared to 87.0%for the collection module without the coating.Moreover,the removal efficiency of the ESP remained consistently high over 21 days with an average of 91.3%.The proposed novel ESP demonstrates significant potential for air removal in ventilation systems for clean and sustainable building environments.
文摘This paper reports the use of a colloidal Pd0 catalysis system to metallize the surface of precipitators separated from coal fly-ash, and metals such as Cu, Ni etc. are deposited on the precipitators surface. Alternatively, according to the characteristic surface of cenospheres, an Ag coating catalysis system is adopted to first deposit Ag on the cenospheres surface, followed, if necessary, by the deposition of other metals such as Cu, Ni, etc. on the Ag coating to produce monolayer and multilayer metal-coated cenospheres. The surface characteristics and the morphologies of the metal coatings are examined in detail with scanning electron microscopy (SEM), energy dispersive spectroscopy (EDX) and X-ray photoelectron spectroscopy (XPS) techniques. It can be shown that the quality of metal coatings derived from the Ag coating catalysis system, is better than that of the colloidal Pd0 catalysis system.
文摘Electrostatic precipitators clean away the particulate matter of exhaust gases in manifold industrial processes.Parameter studies of particle separation in the size range of several 100 nm to 25μm is of particular interest for the prediction of precipitation efficiencies and emissions.Models typically cover the transport of particles towards walls of the precipitator.However,no model yet covers the possible re-entrainment of particles from layers formed at the walls back into the gas flow.This study presents the implementation of a new time-resolving model for electrostatic precipitation utilizing a re-entrainment model.Experimental data support the results of modelling.The model uses a statistical approach based on properties of the particulate layer forming at the precipitator walls.The model is used for the analysis of the redispersion of particles in a laboratory-scale electrostatic precipitator(Sander,Gawor,&Fritsching,2018).Results show reduced precipitation efficiencies for particles larger than 5μm as particles have higher kinetic impact energies and lower bounding energy at the layer surface.Time dynamics reveal a steady-state behavior of the separation for CaCO3(limestone,trademark"Ulmer WeissR")while Al2O3(trademark"Pural NFR")precipitation is affected by layer buildup at the walls increasing over several minutes.
基金the National Natural Science Foundation of China(Grant No.51376063).
文摘Aggregation of fine ash into larger particles benefits fly ash removal in an electrostatic precipitator.Thermal aggregation,turbulent aggregation,and electrical aggregation of fine ash (derived from co-firing of biomass fuel and anthracite coal) was simulated under different conditions in an electrostatic precipitator.A population balance model and user-defined function in Fluent were assumed to obtain aggregation kernel functions and calculate the aggregation effects on the co-combusted particles.The results show that electrical aggregation had an obvious effect on both micron-and submicron-sized particles.For submicron particles,the effect of thermal aggregation is about ten times greater than turbulent aggregation.Meanwhile,for micron-sized particles,turbulent aggregation is about seven times greater than thermal aggregation.Therefore,particle aggregation in the electrostatic precipitator mainly occurs because of electrical aggregation,supplemented by thermal aggregation and turbulent aggregation.When the flow velocity is 1.0 m/s,particle volume fraction is 1.4%,and biomass co-firing ratio is 10%,the effects of all three aggregation processes on ash particles are optimized.
基金financially supported by the National Key Research and Development Program of China (No. 2019YFA0708801)the National Natural Science Foundation of China (No. 51875125)。
文摘The water-quenched(WQ)2195 Al−Li alloy was subjected to stretching at different temperatures,from room temperature(RT)to−196℃(CT),to investigate the effect of cryogenic deformation on the aging precipitation behaviors and mechanical properties.The precipitation kinetics of the T1 phase and the microstructures in peak aging state were investigated through the differential scanning calorimetric(DSC)tests and electron microscopy observation.The results show that−196℃deformation produces a high dislocation density,which promotes the precipitation of the T1 phase and refines its sizes significantly.In addition,the grain boundary precipitates(GBPs)of−196℃-stretched samples are suppressed considerably due to the high dislocation density in the grain interiors,which increases the ductility.In comparison,the strength remains nearly constant.Thus,it is indicated that cryogenic forming has the potential to provide the shape and property control for the manufacture of critical components of aluminum alloys.
基金supported by National Natural Science Foundation of China(Nos.52204309,52174277 and 52374300)Fundamental Funds for the Central Universities(No.N2425026)。
文摘Manganese is a major impurity in acidic vanadium-bearing leaching solutions,but its effects on vanadium precipitation via hydrolysis and acidic ammonium salts remain unclear.In this study,vanadium-bearing leachates with varying manganese concentrations(VL-cMn)were prepared through calcium,a calcium-manganese composite,and manganese-based roasting of vanadium slag(VS)to investigate the influence of manganese on vanadium precipitation behavior during hydrolysis precipitation(HP)and ammonium salt precipitation(AP),as well as the microscopic characteristics and purity of the resulting V_(2)O_(5) products.The results showed that increasing the pH mitigated the negative effects of Mn on the V precipitation rate during HP.However,as the manganese concentration increased from 5.69 to 15.38 g/L,the V precipitation rate gradually declined at higher temperatures and longer reaction times.The precipitates exhibited increased microstructural density,which might had contributed to the formation of Mn-bearing phases.Additionally,the average grain size of V_(2)O_(5) was reduced and the particles were increasingly agglomerated,leading to a 2.55%decrease in product purity.For AP,as manganese concentration increased,raising the pH counteracted the negative impact of Mn on the V precipitation rate and reduced the required amount of ammonium sulfate.Moreover,Mn was unevenly adsorbed on the surface of the precipitates.Although V_(2)O_(5) grains gradually shrank and became denser,there was no significant effect on the final product purity,which remained above 99.3%.In conclusion,roasting with added manganese salts influenced the hydrolysis of vanadium but had no significant effect on acidic ammonium salt precipitation.
基金supported by the National Youth Top-notch Talent Support Program of China(Grant No.00389335)the National Natural Science Foundation of China(Grant No.52378392)+1 种基金the“Foal Eagle Program”Youth Top-notch Talent Project of Fujian Province(Grant No.00387088)supports are gratefully acknowledged.
文摘Enzyme-Induced Carbonate Precipitation(EICP)is an innovative technique to improve soil strength and reduce permeability.However,the use of EICP for reinforcing underwater sand beds remains largely unexplored.To advance EICP implementation in various geotechnical applications,this paper develops a model box system to investigate the effectiveness of the EICP technique in reinforcing underwater sand beds.An"injection-extraction"system is designed to facilitate the flow of the EICP solution through underwater sand layers.Key parameters,including conductivity,pH,and Ca^(2+)concentration of the solution,are measured and analyzed.Electrical resistivity tomography(ERT)is utilized to evaluate the reinforcement effect in the underwater sand bed.The permeability of the model is tested to verify the feasibility of EICP technology for strengthening underwater sands.Furthermore,scanning electron microscope(SEM)is performed to investigate the growth mechanisms of calcium carbonate(CaCO_(3))crystals.The results show that the permeability of the model decreases from 1.28×10^(-2)m/s to 9.66×10^(-5)m/s,representing a reduction of approximately three orders of magnitude.This verifies that the EICP technology can greatly reduce the permeability of underwater sand beds.With increasing grouting cycles,the resistivity of the underwater sand initially decreases and then increases.This variation in sand resistivity is significantly influenced by the ion concentration in the solution,resulting in marked differences in resistivity at various depths and positions within the sand.The findings from this study offer a theoretical basis for the application of EICP technology in reinforcing seabed foundations and supporting marine infrastructure such as offshore pipelines,wind turbines,and oil platforms.
基金National Key Research and Development Program of China,No.2023YFC3206605,No.2021YFC3201102National Natural Science Foundation of China,No.41971035。
文摘Precipitation events,which follow a life cycle of initiation,development,and decay,represent the fundamental form of precipitation.Comprehensive and accurate detection of these events is crucial for effective water resource management and flood control.However,current investigations on their spatio-temporal patterns remain limited,largely because of the lack of systematic detection indices that are specifically designed for precipitation events,which constrains event-scale research.In this study,we defined a set of precipitation event detection indices(PEDI)that consists of five conventional and fourteen extreme indices to characterize precipitation events from the perspectives of intensity,duration,and frequency.Applications of the PEDI revealed the spatial patterns of hourly precipitation events in China and its first-and second-order river basins from 2008 to 2017.Both conventional and extreme precipitation events displayed spatial distribution patterns that gradually decreased in intensity,duration,and frequency from southeast to northwest China.Compared with those in northwest China,the average values of most PEDIs in southeast China were usually 2-10 times greater for first-order river basins and 3-15 times greater for second-order basins.The PEDI could serve as a reference method for investigating precipitation events at global,regional,and basin scales.
基金National Natural Science Foundation of China(42030611)Second Tibetan Plateau Scientific Expedition and Research (STEP) Program (2019QZKK0103)。
文摘Autumn rain in western China(ARWC) is a unique and significant precipitation phenomenon that occurs during the summer-to-winter transition of the atmospheric circulation. Using the fifth generation of global climate and weather reanalysis data from the European Centre for Medium-Range Weather Forecasts and CN05.1 grid precipitation data, this study examined the anomalous characteristics and mechanisms of ARWC by combining the synergistic effect of the westerly jet and meridional wind. Over the past 60 years, ARWC has exhibited significant interdecadal and interannual variations, as well as a north-south seesaw pattern. The westerly jet index(meridional wind index) exhibited a negative(positive) correlation with precipitation in the northern autumn rain zone(NARZ), and a positive(negative) correlation with precipitation in the southern autumn rain zone(SARZ). The coupling of a weak meridional southerly wind with a southward westerly jet and a strong meridional southerly wind with a northward westerly jet are the two primary modes that synergistically influence the ARWC. These synergistic effects cause significant atmospheric changes throughout the troposphere. The contrasting circulation structure, temperature advection, vertical motion, and water vapor flux contributed to the opposite precipitation anomalies observed in the NARZ and SARZ. A new comprehensive index that reflects the coupled synergistic effect is proposed to characterize the anomalous changes in ARWC. This study improves the understanding of the anomalous characteristics and mechanisms of ARWC.
基金supported by the National Natural Science Foundation of China[grant numbers 42275185 and 42205032]the Fundamental Research Funds for the Central Universities[grant number B250201118]。
文摘Northeast China(NEC),a critical agricultural and ecological zone,has experienced intensified hydrological variability under global warming,with cascading impacts on food security and ecosystem resilience.This study utilized observational data and two new generation reanalysis products(i.e.,the fifth major global reanalysis produced by ECMWF(ERA5)and the Japanese Reanalysis for Three Quarters of a Century(JRA-3Q))to investigate the shift changes in precipitation in NEC around 2000 and associated water vapor transport.The analysis identified a pivotal interdecadal shift in 1998/99,transitioning from moderate increases(17.5 mm/10 yr during 1980-1998)to accelerated but more variable precipitation growth(85.4 mm/10 yr post-1999).While the mean precipitation during the post-shift period decreased,enhanced anticyclonic circulation amplified moisture divergence over continental NEC,redirecting vapor flux toward coastal regions.Crucially,trajectory analysis demonstrated regime-dependent moisture sourcing:midlatitude westerlies dominated during wet extremes(44% of trajectories in 1998),whereas East Asian monsoon flows prevailed in drought years(36% of trajectories in 2007).The post-1998 period exhibited increased reliance on localized recycling(45%of mid-tropospheric trajectories),reflecting weakened monsoonal inflow.These findings highlight NEC’s growing vulnerability to competing moisture pathways and atmospheric blocking-a dual mechanism that explains rising extremes despite declining mean precipitation.By reconciling dataset discrepancies(ERA5 vs.JRA-3Q trends)and elucidating circulation-precipitation linkages,this work provides actionable insights for climate-resilient agriculture in NEC’s water-stressed ecosystems.
基金supported by the National Natural Science Foundation of China(Grant Nos.52101053,52371078)。
文摘The development of cost-effective,strong,and ductile alloys for various temperatures is crucial but challenging for the modern industry.In this study,we designed a series of novel L1_(2)-strengthened(Fe_(58.98)Ni_(31.7)Al_(6)Ti_(3)Zr_(0.1)C_(0.2)B_(0.02))_(100-x)Cr_(x)(x=0,4,8,and 13 at%)Fe-based medium-entropy alloys(MEAs).The alloy with 8%Cr content demonstrated optimal mechanical properties from-196℃to 700℃,outperforming numerous MEAs and austenitic stainless steels.At 25℃,it exhibited a yield strength and elongation of~843 MPa and 23%,respectively.Both strength and ductility improved as the temperature decreased from 25℃to-196℃.The excellent mechanical properties at 25℃are attributed to the synergistic effects of L1_(2)nanoprecipitates,dislocations,slip bands,and stacking faults.In the sample deformed at-196℃,Lomer-Cottrell locks were also observed.Furthermore,at 700℃,the MEA maintains a high yield strength of~766 MPa and elongations of 26%,which is attributed to the shearing of L1_(2)precipitate and dislocation slips.This study provides a foundation for developing advanced alloys for use across a wide temperature range.
