Self-healing(SH)polymer composites are a transformative achievement in polymer material technology that offers significant potential to extend the lifespan and reliability of materials.This work presents a novel appro...Self-healing(SH)polymer composites are a transformative achievement in polymer material technology that offers significant potential to extend the lifespan and reliability of materials.This work presents a novel approach to developing a hybrid natural-synthetic reinforced polymer composite with SH behavior using urea-free,non-toxic,environment-friendly material encapsulating resin,and hardener within a multicavity microcapsule(MC).This MC offers multiple healing because of its multicavity structure.These Xerogel MCs are integrated into hybrid bamboo/recycled glass fiber reinforced epoxy composite(25 wt% and 40 wt%)and were evaluated for their flexural strength,healing efficiency,moisture absorption,and thermal behavior.The results demonstrated that the composite containing 40 wt% exhibited the highest initial flexural strength and modulus retention after multiple healing cycles,approaching 80.67% and 61.34% respectively at 1st and 2nd cycles of healing efficiency.The behavior of self-healing hybrid composites(SHHC)in different environmental conditions was also investigated.Thermal Analysis TGA and DTA done on hybrid and other SH composites.Scanning electron microscopy shows the surface morphology of Xerogel MCs before and after damage,composite fractured surface,and how Healing Agent(HA)gets released and acquires surface after fracture.To ensure functional groups and chemical reactions between each component of the composite,FTIR analysis confirmed the successful encapsulation of HA inside MC.展开更多
Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumesc...Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumescent flame retardant(IFR)system containing silicone-containing macromolecular charring agent(Si-MCA)and ammonium polyphosphate(APP)was designed to synergistically improve the flame retardancy and mechanical properties of ethylene-butyl acrylate copolymer(EBA)composites.The optimal mass ratio of APP/Si-MCA was 3/1 in EBA composites(EBA/APP-Si-31),corresponding to the best flame retardancy with 31.2% of limited oxygen index(LOI),V-0 rating in UL-94 vertical burning test,and 76.4%reduction on the peak of heat release rate(PHRR)in cone calorimeter test.The enhancement mechanism was attributed to the synergistic effect of APP/Si-MCA during combustion,including the radical-trapping effect,the dilution effect of non-flammable gases,and the barrier effect of the intumescent char layer.Meanwhile,the tensile results indicated that EBA/APP-Si-31 also exhibited good mechanical properties with the addition of maleic anhydride-grafted polyethylene(PE-g-MA)as the compatibilizer.Thus,the APP/Si-MCA combination is an effective IFRs system for preparing high-performance EBA composites,and it will promote their applications as cable sheath materials.展开更多
Rapid development of energy,electrical and electronic technologies has put forward higher requirements for the thermal conductivities of polymers and their composites.However,the thermal conductivity coefficient(λ)va...Rapid development of energy,electrical and electronic technologies has put forward higher requirements for the thermal conductivities of polymers and their composites.However,the thermal conductivity coefficient(λ)values of prepared thermally conductive polymer composites are still difficult to achieve expectations,which has become the bottleneck in the fields of thermally conductive polymer composites.Aimed at that,based on the accumulation of the previous research works by related researchers and our research group,this paper proposes three possible directions for breaking through the bottlenecks:(1)preparing and synthesizing intrinsically thermally conductive polymers,(2)reducing the interfacial thermal resistance in thermally conductive polymer composites,and(3)establishing suitable thermal conduction models and studying inner thermal conduction mechanism to guide experimental optimization.Also,the future development trends of the three above-mentioned directions are foreseen,hoping to provide certain basis and guidance for the preparation,researches and development of thermally conductive polymers and their composites.展开更多
The integration and miniaturization of chips lead to inevitable overheating and increasing electromagnetic interference (EMI) problems, which threaten the performance, stability, and lifetime of electroniccomponents. ...The integration and miniaturization of chips lead to inevitable overheating and increasing electromagnetic interference (EMI) problems, which threaten the performance, stability, and lifetime of electroniccomponents. Therefore, it is important to improve the heat dissipation and EMI shielding performancein device packaging for the steady operation of electronic products. In recent years, due to its intrinsic superior thermal conductivity, proper electrical conductivity, light-weight, and structural adjustability,graphene has been widely used as high thermal and conductive fillers incorporated in the polymer matrix to improve the thermal conductivity and electrical conductivity of composites. This review concludesthe recent development of graphene/polymer composites by using graphene as fillers to improve thethermal conductivity and EMI shielding effectiveness (EMI SE). The structure of graphene embedded inthe composites varies from zero-dimension (0D), one-dimension (1D) to two-dimensions (2D). Moreover,highly thermally and electrically conductive fillers with different dimensions were also modified on thegraphene to improve the composite performance. Finally, this review also makes prospects for the development trend of graphene/polymer composites with high thermal conductivity and EMI SE in the future.展开更多
Compared with commercial lithium batteries with liquid electrolytes,all-solidstate lithium batteries(ASSLBs)possess the advantages of higher safety,better electrochemical stability,higher energy density,and longer cyc...Compared with commercial lithium batteries with liquid electrolytes,all-solidstate lithium batteries(ASSLBs)possess the advantages of higher safety,better electrochemical stability,higher energy density,and longer cycle life;therefore,ASSLBs have been identified as promising candidates for next-generation safe and stable high-energy-storage devices.The design and fabrication of solid-state electrolytes(SSEs)are vital for the future commercialization of ASSLBs.Among various SSEs,solid polymer composite electrolytes(SPCEs)consisting of inorganic nanofillers and polymer matrix have shown great application prospects in the practice of ASSLBs.The incorporation of inorganic nanofillers into the polymer matrix has been considered as a crucial method to achieve high ionic conductivity for SPCE.In this review,the mechanisms of Li+transport variation caused by incorporating inorganic nanofillers into the polymer matrix are discussed in detail.On the basis of the recent progress,the respective contributions of polymer chains,passive ceramic nanofillers,and active ceramic nanofillers in affecting the Li+transport process of SPCE are reviewed systematically.The inherent relationship between the morphological characteristics of inorganic nanofillers and the ionic conductivity of the resultant SPCE is discussed.Finally,the challenges and future perspectives for developing high-performance SPCE are put forward.This review aims to provide possible strategies for the further improvement of ionic conductivity in inorganic nanoscale filler-reinforced SPCE and highlight their inspiration for future research directions.展开更多
A damage mechanics fatigue life prediction model for the fiber reinforced polymer lamina is established. The stiffness matrix of the lamina is derived by elastic constants of fiber and matrix. Two independent damage d...A damage mechanics fatigue life prediction model for the fiber reinforced polymer lamina is established. The stiffness matrix of the lamina is derived by elastic constants of fiber and matrix. Two independent damage degrees of fiber and matrix are introduced to establish constitutive relations with damage. The damage driving forces and damage evolution equations for fiber and matrix are derived respectively. Fatigue tests on 0° and 90° unidirectional laminates are conducted respectively to identify parameters in damage evolution equations of fiber and matrix. The failure criterion of the lamina is presented. Finally, the life prediction model for lamina is proposed.展开更多
An innovational method that poly(styrene-co-maleic anhydride)(SMA),a compatibilizer of immiscible nylon6/polystyrene(PA6/PS) blends,was first reacted with carbon black(CB) and then blended with PA6/PS,has been employe...An innovational method that poly(styrene-co-maleic anhydride)(SMA),a compatibilizer of immiscible nylon6/polystyrene(PA6/PS) blends,was first reacted with carbon black(CB) and then blended with PA6/PS,has been employed to prepare the PA6/PS/(SMA-CB) composites of which CB localized at the interface.In PA6/PS/CB blends,CB was found to preferentially localize in the PA6 phase.However,in the PA6/PS/(SMA-CB) blends,it was found that CB particles can be induced by SMA to localize at the interface.The electrical porperties of PA6/PS/(SMA-CB) composites were investigated.The results showed that the composites exhibited distinct triple percolation behavior,i.e.the percolation is governed by the percolation of CB in SMA phase,the continuity of SMA-CB at the interface and the continuity of PA6/PS interface.The percolation threshold of PA6/PS/(SMA-CB) was only 0.15 wt%,which is much lower than that of PA6/PS/CB.Moreover,the PTC(positive temperature coefficient) intensity of PA6/PS/(SMA-CB) composites was stronger than that of PA6/PS/CB and the negative temperature coefficient(NTC) effect was eliminated.The electrical properties of PA6/PS/(SMA-CB) were explained in terms of its special interface morphology:SMA and CB localize at interphase to form the conductive pathways.展开更多
Polymeric materials usually present some viscoelastic behavior. To improve the mechanical behavior of these materials, ceramics materials are often filled into the polymeric materials in form of fiber or particle. A m...Polymeric materials usually present some viscoelastic behavior. To improve the mechanical behavior of these materials, ceramics materials are often filled into the polymeric materials in form of fiber or particle. A micromechanical model was proposed to estimate the overall viscoelastic behavior for particulate polymer composites, especially for high volume concentration of filled particles. The method is based on Laplace transform technique and an elastic model including two-particle interaction. The effective creep compliance and the stress and strain relation at a constant loading rate are analyzed. The results show that the proposed method predicts a significant stiffer response than those based on Mori-Tanaka's method at high volume concentration of particles.展开更多
In recent years, the demand direction for electronic equipment has expanded into embedded and miniaturized devices. The heat radiation problem has become one of the most significant factors for hindering the developme...In recent years, the demand direction for electronic equipment has expanded into embedded and miniaturized devices. The heat radiation problem has become one of the most significant factors for hindering the development of electronic devices. Since heat radiation material is one of the important components in electronic devices, the demand for enhancing thermal conductivity is also increasingly urgent. Research on thermal conductive polymer composites has become a major direction for developing functional composites. This work reviewed the recent progress in the fabrication of thermal conductive polymer composites. Five different structures are presented, including the using of single fillers,hybrid fillers, double threshold percolation structure, segregated structure and other complex multiphase structures. Specifically, the preparation of high-performance thermal conductive polymer composites was introduced through the combination of various thermal conductive fillers.Finally, the development direction of high thermal conductive polymer composites was briefly explored.展开更多
Solar arrays are the primary energy source for spacecraft.Although traditional rigid solar arrays improve power supply,the quality increases proportionally.Hence,it is difficult to satisfy the requirements of high-pow...Solar arrays are the primary energy source for spacecraft.Although traditional rigid solar arrays improve power supply,the quality increases proportionally.Hence,it is difficult to satisfy the requirements of high-power and low-cost space applications.In this study,a shape-memory polymer composite(SMPC)boom was designed,fabricated,and characterized for flexible reel-type solar arrays.The SMPC boom was fabricated from a smart material,a shape-memory polymer composite,whose mechanical properties were tested.Additionally,a mathematical model of the bending stiffness of the SMPC boom was developed,and the bending and buckling behaviors of the boom were further analyzed using the ABAQUS software.An SMPC boom was fabricated to demonstrate its shape memory characteristics,and the driving force of the booms with varying geometric parameters was investigated.We also designed and manufactured a reel-type solar array based on an SMPC boom and verified its self-deployment capability.The results indicated that the SMPC boom can be used as a deployable unit to roll out flexible solar arrays.展开更多
Recently, polymer composites, consisting of hard segments and soft segments blend, attract a broad research interest because of the high flow stress and large deformation under a high rate loading. They display an out...Recently, polymer composites, consisting of hard segments and soft segments blend, attract a broad research interest because of the high flow stress and large deformation under a high rate loading. They display an outstanding energy absorption capability for impact resistant engineering. In this paper,a physics-based elastic-viscoplastic constitutive model is developed which accounts the activation of molecular chains motion at different segments upon an applied stress as well as the rate dependency of mechanical properties. Accordingly, finite element simulations are conducted to derive the mechanical performance at various strain rates. It involves the linearly elastic deformation to yielding, softening behavior with a slight decrease of stress, plastic flow at a plateau stress accompanied by a considerable straining, densification with a fast increase of stress. The results achieved from model simulations match well with these obtained by experiments and the mechanical response in the strain rate range from 0.0001 s^(-1) to 8000 s^(-1) can be captured by this model. Finally, energy absorption capability of the polymer composite is discussed, and the physical mechanisms in material science are addressed by post-loading analysis. This work is full of interest to develop the constitutive model for designing the impact-resistant polymers and illustrating the dynamic mechanical response, which will promote the application of light-weight transparent protection structure against a high-speed impact.展开更多
Functional polymer composites(FPCs)have attracted increasing attention in recent decades due to their great potential in delivering a wide range of functionalities.These functionalities are largely determined by funct...Functional polymer composites(FPCs)have attracted increasing attention in recent decades due to their great potential in delivering a wide range of functionalities.These functionalities are largely determined by functional fillers and their network morphology in polymer matrix.In recent years,a large number of studies on morphology control and interfacial modification have been reported,where numerous preparation methods and exciting performance of FPCs have been reported.Despite the fact that these FPCs have many similarities because they are all consisting of functional inorganic fillers and polymer matrices,review on the overall progress of FPCs is still missing,and especially the overall processing strategy for these composites is urgently needed.Herein,a"Toolbox"for the processing of FPCs is proposed to summarize and analyze the overall processing strategies and corresponding morphology evolution for FPCs.From this perspective,the morphological control methods already utilized for various FPCs are systematically reviewed,so that guidelines or even predictions on the processing strategies of various FPCs as well as multi-functional polymer composites could be given.This review should be able to provide interesting insights for the field of FPCs and boost future intelligent design of various FPCs.展开更多
Wearable and stretchable strain sensors have potential values in the fields of human motion and health monitoring,flexible electronics,and soft robotic skin.The wearable and stretchable strain sensors can be directly ...Wearable and stretchable strain sensors have potential values in the fields of human motion and health monitoring,flexible electronics,and soft robotic skin.The wearable and stretchable strain sensors can be directly attached to human skin,providing visualized detection for human motions and personal healthcare.Conductive polymer composites(CPC)composed of conductive fillers and flexible polymers have the advantages of high stretchability,good flexibility,superior durability,which can be used to prepare flexible strain sensors with large working strain and outstanding sensitivity.This review has put forward a comprehensive summary on the fabrication methods,advanced mechanisms and strain sensing abilities of CPC strain sensors reported in recent years,especially the sensors with superior performance.Finally,the structural design,bionic function,integration technology and further application of CPC strain sensors are prospected.展开更多
The tribological characteristics of carbon fiber reinforced polymer composites under distilled-water-lubricated-sliding and dry-sliding against stainless steel were comparatively investigated. Scanning electron micros...The tribological characteristics of carbon fiber reinforced polymer composites under distilled-water-lubricated-sliding and dry-sliding against stainless steel were comparatively investigated. Scanning electron microscopy (SEM) was utilized to examine composite microstructures and modes of failure. The typical chemical states of elements of the transfer film on the stainless steel were examined with X-ray photoelectron spectroscopy (XPS). Wear testing and SEM analysis show that all the composites hold the lowered friction coefficient and show much better wear resistance under water lubricated sliding against stainless steel than those under dry sliding. The wear of composites is characterized by plastic deformation, scuffing, micro cracking, and spalling under both dry-sliding and water lubricated conditions. Plastic deformation, scuffing, micro cracking, and spalling, however, are significantly abated under water-lubricated condition. XPS analysis conforms that none of the materials produces transfer films on the stainless steel counterface with the type familiar from dry sliding, and the transfer of composites onto the counterpart ring surface is significantly hindered while the oxidation of the stainless steel is speeded under water lubrication. The composites hinder transfer onto the steel surface and the boundary lubricating action of water accounts for the much smaller wear rate under water lubrication compared with that under dry sliding. The easier transfer of the composite onto the counterpart steel surface accounts for the larger wear rate of the polymer composite under dry sliding.展开更多
The thermal and mechanical properties of the polyamide 6/boron nitride and polyphenylene sulfide/graphite composites have been investigated as a function of composition and size of fillers. The addition of highly ther...The thermal and mechanical properties of the polyamide 6/boron nitride and polyphenylene sulfide/graphite composites have been investigated as a function of composition and size of fillers. The addition of highly thermal conductive h-BN and graphite gives rise to large increase (about 2 times) of thermal conductivity of individual polymer. In PPS/graphite system, the higher conductivity value was obtained when smaller graphites were added. Meanwhile, the tensile and flexural strength are reduced upon increasing filler loading.展开更多
The corrosion condition of flue gas desulfurization (FGD) equipment for the coal-fired power plant was defined as the strong corrosion grade. The lining system of hybrid polymer composite was used in internal cylinder...The corrosion condition of flue gas desulfurization (FGD) equipment for the coal-fired power plant was defined as the strong corrosion grade. The lining system of hybrid polymer composite was used in internal cylinder of steel chimney, and a corrosion-resistant and heat-resistant protective layer was formed on the metal surface. The corrosion-resistant and ageing-resistant properties of hybrid polymer composite prepared at low temperature after four years of practical use were investigated by differential scanning calorimeter (DSC), scanning electron microscopy (SEM) and measurement of gravimetric variation, contact angle, abrasion resistance, bonding strength and tensile strength. The properties of hybrid polymer composites prepared at 25℃ and –15℃ were comparatively analyzed in the paper.展开更多
Achieving high strength,deformability and toughness in polymers is important for practical industrial applications.This has remained challenging because of the mutually opposing effects of improvements to each of thes...Achieving high strength,deformability and toughness in polymers is important for practical industrial applications.This has remained challenging because of the mutually opposing effects of improvements to each of these properties.Here,a self-assembling nacre-like polymer composite is designed to achieve ex-tremely tough with increasing strength.This special design significantly improved polymer’s mechanical properties,including an ultra-high fracture strain of 1180%,a tensile strength of 55.4 MPa and a toughness of 506.9 MJ/m^(3),which far exceed the highest values previously reported for polymer composites.This ex-cellent combination of properties can be attributed to a novel toughening mechanism,achieved by the synergy of the domain-limiting effect of metallic glass fragments with the strain-gradient-induced orien-tation and crystallisation within the polymer during stretching.Our approach opens a promising avenue for designing robust polymer materials in armour and aerospace engineering for a range of innovative applications.展开更多
Because inferior mechanical strength of granite polymer composite(GPC)has become the main drawback limiting its application and popularization,Mo fibers were added into(GPC)to improve its mechanical strength.Mechanica...Because inferior mechanical strength of granite polymer composite(GPC)has become the main drawback limiting its application and popularization,Mo fibers were added into(GPC)to improve its mechanical strength.Mechanical properties of matrix materials with different mass ratio of resin and stabilizer(MRRS)were investigated systematically.The influences of MRRS on interface bonding strength of Mo fiber-matrix,wettability and mechanical strength of GPC were discussed,respectively,and the theoretical calculation result of MRRS k was obtained,with the optimal value of k=4.When k=4,tensile strength,tensile strain and fracture stress of the cured resin achieve the maximum values.But for k=7,the corresponding values reach the minimum.With the increase of MRRS k,surface free energy of the cured resin first increases and then decreases,while contact angles between Mo sample and matrix have displayed the opposite trend.Wettability of resin to Mo fiber is the best at k=4.Pulling load of Mo fiber and interface bonding strength appear the maximum at k=4,followed by k=5,k=3 the third,and k=7 the minimum.When k=4,mechanical properties of Mo fiber-reinforced GPC are optimal,which is consistent with the result of theoretical calculation.This study is of great significance to get better component formulas of Mo fiber reinforced GPC and to improve its application in machine tools.展开更多
The mismatch in thermal expansion coefficients between the fiber-rich and resin-rich regions of a shape memory polymer composite(SMPC)laminate,along with the residual strain during SMPC fabrication,results in buckling...The mismatch in thermal expansion coefficients between the fiber-rich and resin-rich regions of a shape memory polymer composite(SMPC)laminate,along with the residual strain during SMPC fabrication,results in buckling deformation of the inhomogeneous laminate.This paper presents a macroscopic model for buckling of an inhomogeneous SMPC laminate under initial biaxial prestrains.Both linear and nonlinear buckling analyses are carried out using the energy method.The influences of prestrain biaxiality,temperature,and ply angle on the buckling wavelength,critical buckling prestrain,and buckling amplitude are calculated.The results demonstrate that the critical buckling wavelength of the SMPC laminate is independent of the prestrain,while the amplitude is almost independent of temperature.In addition,the optimal fiber stacking configuration with the maximum critical buckling prestrains of inhomogeneous SMPC laminates is determined by a genetic algorithm.展开更多
A polymer-based carbon nano-tubes (CNTs) composite with high electromagnetic (EM) wave shielding effectiveness (SE) and with high mechanical property is developed for packaging of electronic modulus or devices.The ...A polymer-based carbon nano-tubes (CNTs) composite with high electromagnetic (EM) wave shielding effectiveness (SE) and with high mechanical property is developed for packaging of electronic modulus or devices.The liquid crystal polymers (LCP) and melamine formaldehydes (MF) polymer are used to study the orientation effect of CNTs in various polymeric matrix.The influences of orientation,aspect ratio,and mass fraction of CNTs upon the shielding effectiveness (SE) of CNTs-composites are investigated.The higher the orientation,aspect ratio,and weight percentages of nano-materials are, the higher the SE of the carbon composites.The highest SE for the CNTs/LCP nano composite obtained is more than 62 dB. This results may lead to the developing for CPU IC chip packaging.展开更多
文摘Self-healing(SH)polymer composites are a transformative achievement in polymer material technology that offers significant potential to extend the lifespan and reliability of materials.This work presents a novel approach to developing a hybrid natural-synthetic reinforced polymer composite with SH behavior using urea-free,non-toxic,environment-friendly material encapsulating resin,and hardener within a multicavity microcapsule(MC).This MC offers multiple healing because of its multicavity structure.These Xerogel MCs are integrated into hybrid bamboo/recycled glass fiber reinforced epoxy composite(25 wt% and 40 wt%)and were evaluated for their flexural strength,healing efficiency,moisture absorption,and thermal behavior.The results demonstrated that the composite containing 40 wt% exhibited the highest initial flexural strength and modulus retention after multiple healing cycles,approaching 80.67% and 61.34% respectively at 1st and 2nd cycles of healing efficiency.The behavior of self-healing hybrid composites(SHHC)in different environmental conditions was also investigated.Thermal Analysis TGA and DTA done on hybrid and other SH composites.Scanning electron microscopy shows the surface morphology of Xerogel MCs before and after damage,composite fractured surface,and how Healing Agent(HA)gets released and acquires surface after fracture.To ensure functional groups and chemical reactions between each component of the composite,FTIR analysis confirmed the successful encapsulation of HA inside MC.
基金supported by the National Natural Science Foundation of China(52473059)Taishan Scholar Constructive Engineering Foundation of Shandong Province(tsqn202103079)Key Research and Development Plan of Shandong Province(2024TSGC0264).
文摘Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumescent flame retardant(IFR)system containing silicone-containing macromolecular charring agent(Si-MCA)and ammonium polyphosphate(APP)was designed to synergistically improve the flame retardancy and mechanical properties of ethylene-butyl acrylate copolymer(EBA)composites.The optimal mass ratio of APP/Si-MCA was 3/1 in EBA composites(EBA/APP-Si-31),corresponding to the best flame retardancy with 31.2% of limited oxygen index(LOI),V-0 rating in UL-94 vertical burning test,and 76.4%reduction on the peak of heat release rate(PHRR)in cone calorimeter test.The enhancement mechanism was attributed to the synergistic effect of APP/Si-MCA during combustion,including the radical-trapping effect,the dilution effect of non-flammable gases,and the barrier effect of the intumescent char layer.Meanwhile,the tensile results indicated that EBA/APP-Si-31 also exhibited good mechanical properties with the addition of maleic anhydride-grafted polyethylene(PE-g-MA)as the compatibilizer.Thus,the APP/Si-MCA combination is an effective IFRs system for preparing high-performance EBA composites,and it will promote their applications as cable sheath materials.
基金National Natural Science Foundation of China(51773169 and 51973173)Guangdong Basic and Applied Basic Research Foundation(2019B1515120093)+2 种基金Technological Base Scientific Research ProjectsNatural Science Basic Research Plan for Distinguished Young Scholars in Shaanxi Province(2019JC-11)Polymer Electromagnetic Functional Materials Innovation Team of Shaanxi Sanqin Scholars.
文摘Rapid development of energy,electrical and electronic technologies has put forward higher requirements for the thermal conductivities of polymers and their composites.However,the thermal conductivity coefficient(λ)values of prepared thermally conductive polymer composites are still difficult to achieve expectations,which has become the bottleneck in the fields of thermally conductive polymer composites.Aimed at that,based on the accumulation of the previous research works by related researchers and our research group,this paper proposes three possible directions for breaking through the bottlenecks:(1)preparing and synthesizing intrinsically thermally conductive polymers,(2)reducing the interfacial thermal resistance in thermally conductive polymer composites,and(3)establishing suitable thermal conduction models and studying inner thermal conduction mechanism to guide experimental optimization.Also,the future development trends of the three above-mentioned directions are foreseen,hoping to provide certain basis and guidance for the preparation,researches and development of thermally conductive polymers and their composites.
基金The authors are grateful for the financial support by the National Natural Science Foundation of China(No.52102055)China Postdoctoral Science Foundation(No.2020M681965)+6 种基金Key Research Program of the Chinese Academy of Sciences(No.ZDRW-CN-2019-3)the Project of the Chinese Academy of Sciences(Nos.XDC07030100,XDA22020602,KFZD-SW-409 and ZDKYYQ20200001)CAS Youth Innovation Promotion Association(No.2020301),Science and Technology Major Project of Ningbo(Nos.2018B10046 and 2016S1002)the Natural Science Foundation of Ningbo(No.2017A610010)Foundation of State Key Laboratory of Solid lubrication(No.LSL-1912)National Key Laboratory of Science and Technology on Advanced Composites in Special Environments(No.6142905192806)the K.C.Wong Education Foundation(No.GJTD-2019-13)。
文摘The integration and miniaturization of chips lead to inevitable overheating and increasing electromagnetic interference (EMI) problems, which threaten the performance, stability, and lifetime of electroniccomponents. Therefore, it is important to improve the heat dissipation and EMI shielding performancein device packaging for the steady operation of electronic products. In recent years, due to its intrinsic superior thermal conductivity, proper electrical conductivity, light-weight, and structural adjustability,graphene has been widely used as high thermal and conductive fillers incorporated in the polymer matrix to improve the thermal conductivity and electrical conductivity of composites. This review concludesthe recent development of graphene/polymer composites by using graphene as fillers to improve thethermal conductivity and EMI shielding effectiveness (EMI SE). The structure of graphene embedded inthe composites varies from zero-dimension (0D), one-dimension (1D) to two-dimensions (2D). Moreover,highly thermally and electrically conductive fillers with different dimensions were also modified on thegraphene to improve the composite performance. Finally, this review also makes prospects for the development trend of graphene/polymer composites with high thermal conductivity and EMI SE in the future.
基金the National Natural Science Foundation of China(Grant No.21673051)the Department of Science and Technology of Guangdong Province,China(No.2019A050510043).
文摘Compared with commercial lithium batteries with liquid electrolytes,all-solidstate lithium batteries(ASSLBs)possess the advantages of higher safety,better electrochemical stability,higher energy density,and longer cycle life;therefore,ASSLBs have been identified as promising candidates for next-generation safe and stable high-energy-storage devices.The design and fabrication of solid-state electrolytes(SSEs)are vital for the future commercialization of ASSLBs.Among various SSEs,solid polymer composite electrolytes(SPCEs)consisting of inorganic nanofillers and polymer matrix have shown great application prospects in the practice of ASSLBs.The incorporation of inorganic nanofillers into the polymer matrix has been considered as a crucial method to achieve high ionic conductivity for SPCE.In this review,the mechanisms of Li+transport variation caused by incorporating inorganic nanofillers into the polymer matrix are discussed in detail.On the basis of the recent progress,the respective contributions of polymer chains,passive ceramic nanofillers,and active ceramic nanofillers in affecting the Li+transport process of SPCE are reviewed systematically.The inherent relationship between the morphological characteristics of inorganic nanofillers and the ionic conductivity of the resultant SPCE is discussed.Finally,the challenges and future perspectives for developing high-performance SPCE are put forward.This review aims to provide possible strategies for the further improvement of ionic conductivity in inorganic nanoscale filler-reinforced SPCE and highlight their inspiration for future research directions.
基金supported by the FanZhou Science and Research Foundation for Young Scholars
文摘A damage mechanics fatigue life prediction model for the fiber reinforced polymer lamina is established. The stiffness matrix of the lamina is derived by elastic constants of fiber and matrix. Two independent damage degrees of fiber and matrix are introduced to establish constitutive relations with damage. The damage driving forces and damage evolution equations for fiber and matrix are derived respectively. Fatigue tests on 0° and 90° unidirectional laminates are conducted respectively to identify parameters in damage evolution equations of fiber and matrix. The failure criterion of the lamina is presented. Finally, the life prediction model for lamina is proposed.
基金supported by the Natural Science Foundation of Education Department of Henan Province (No.2009A430008)
文摘An innovational method that poly(styrene-co-maleic anhydride)(SMA),a compatibilizer of immiscible nylon6/polystyrene(PA6/PS) blends,was first reacted with carbon black(CB) and then blended with PA6/PS,has been employed to prepare the PA6/PS/(SMA-CB) composites of which CB localized at the interface.In PA6/PS/CB blends,CB was found to preferentially localize in the PA6 phase.However,in the PA6/PS/(SMA-CB) blends,it was found that CB particles can be induced by SMA to localize at the interface.The electrical porperties of PA6/PS/(SMA-CB) composites were investigated.The results showed that the composites exhibited distinct triple percolation behavior,i.e.the percolation is governed by the percolation of CB in SMA phase,the continuity of SMA-CB at the interface and the continuity of PA6/PS interface.The percolation threshold of PA6/PS/(SMA-CB) was only 0.15 wt%,which is much lower than that of PA6/PS/CB.Moreover,the PTC(positive temperature coefficient) intensity of PA6/PS/(SMA-CB) composites was stronger than that of PA6/PS/CB and the negative temperature coefficient(NTC) effect was eliminated.The electrical properties of PA6/PS/(SMA-CB) were explained in terms of its special interface morphology:SMA and CB localize at interphase to form the conductive pathways.
基金Project supported by the National Natural Science Foundation of China (No.10325210)
文摘Polymeric materials usually present some viscoelastic behavior. To improve the mechanical behavior of these materials, ceramics materials are often filled into the polymeric materials in form of fiber or particle. A micromechanical model was proposed to estimate the overall viscoelastic behavior for particulate polymer composites, especially for high volume concentration of filled particles. The method is based on Laplace transform technique and an elastic model including two-particle interaction. The effective creep compliance and the stress and strain relation at a constant loading rate are analyzed. The results show that the proposed method predicts a significant stiffer response than those based on Mori-Tanaka's method at high volume concentration of particles.
基金financially supported by Graduate Innovation Fund of Wuhan Institute of Technology,Natural Science Foundation of Hubei Province (No.2022CFB630)Open Fund of Key Laboratory of Green Preparation and Application for Functional Materials,Ministry of Education (Hubei University) (No.202105)。
文摘In recent years, the demand direction for electronic equipment has expanded into embedded and miniaturized devices. The heat radiation problem has become one of the most significant factors for hindering the development of electronic devices. Since heat radiation material is one of the important components in electronic devices, the demand for enhancing thermal conductivity is also increasingly urgent. Research on thermal conductive polymer composites has become a major direction for developing functional composites. This work reviewed the recent progress in the fabrication of thermal conductive polymer composites. Five different structures are presented, including the using of single fillers,hybrid fillers, double threshold percolation structure, segregated structure and other complex multiphase structures. Specifically, the preparation of high-performance thermal conductive polymer composites was introduced through the combination of various thermal conductive fillers.Finally, the development direction of high thermal conductive polymer composites was briefly explored.
基金Supported by National Natural Science Foundation of China(Grant Nos.52105013 and 51835002)Self-Planned Task of State Key Laboratory of Robotics and System(HIT)of China(Grant No.SKLRS202202C)China Postdoctoral Science Foundation(Grant No.2020M681087).
文摘Solar arrays are the primary energy source for spacecraft.Although traditional rigid solar arrays improve power supply,the quality increases proportionally.Hence,it is difficult to satisfy the requirements of high-power and low-cost space applications.In this study,a shape-memory polymer composite(SMPC)boom was designed,fabricated,and characterized for flexible reel-type solar arrays.The SMPC boom was fabricated from a smart material,a shape-memory polymer composite,whose mechanical properties were tested.Additionally,a mathematical model of the bending stiffness of the SMPC boom was developed,and the bending and buckling behaviors of the boom were further analyzed using the ABAQUS software.An SMPC boom was fabricated to demonstrate its shape memory characteristics,and the driving force of the booms with varying geometric parameters was investigated.We also designed and manufactured a reel-type solar array based on an SMPC boom and verified its self-deployment capability.The results indicated that the SMPC boom can be used as a deployable unit to roll out flexible solar arrays.
基金financially supported by the Fundamental Research Funds for the Central Universitiesthe National Natural Science Foundation of China (No.11602024)the “111 Project” of China (No. G20012017001)。
文摘Recently, polymer composites, consisting of hard segments and soft segments blend, attract a broad research interest because of the high flow stress and large deformation under a high rate loading. They display an outstanding energy absorption capability for impact resistant engineering. In this paper,a physics-based elastic-viscoplastic constitutive model is developed which accounts the activation of molecular chains motion at different segments upon an applied stress as well as the rate dependency of mechanical properties. Accordingly, finite element simulations are conducted to derive the mechanical performance at various strain rates. It involves the linearly elastic deformation to yielding, softening behavior with a slight decrease of stress, plastic flow at a plateau stress accompanied by a considerable straining, densification with a fast increase of stress. The results achieved from model simulations match well with these obtained by experiments and the mechanical response in the strain rate range from 0.0001 s^(-1) to 8000 s^(-1) can be captured by this model. Finally, energy absorption capability of the polymer composite is discussed, and the physical mechanisms in material science are addressed by post-loading analysis. This work is full of interest to develop the constitutive model for designing the impact-resistant polymers and illustrating the dynamic mechanical response, which will promote the application of light-weight transparent protection structure against a high-speed impact.
基金National Natural Science Foundation of China(51922071,51773139).
文摘Functional polymer composites(FPCs)have attracted increasing attention in recent decades due to their great potential in delivering a wide range of functionalities.These functionalities are largely determined by functional fillers and their network morphology in polymer matrix.In recent years,a large number of studies on morphology control and interfacial modification have been reported,where numerous preparation methods and exciting performance of FPCs have been reported.Despite the fact that these FPCs have many similarities because they are all consisting of functional inorganic fillers and polymer matrices,review on the overall progress of FPCs is still missing,and especially the overall processing strategy for these composites is urgently needed.Herein,a"Toolbox"for the processing of FPCs is proposed to summarize and analyze the overall processing strategies and corresponding morphology evolution for FPCs.From this perspective,the morphological control methods already utilized for various FPCs are systematically reviewed,so that guidelines or even predictions on the processing strategies of various FPCs as well as multi-functional polymer composites could be given.This review should be able to provide interesting insights for the field of FPCs and boost future intelligent design of various FPCs.
基金supported by the Basic Science Research Program through the National Research Foundation of Korea(NRF)funded by the Ministry of Education(NRF-2021R1A2C1008380)Nano Material Technology Development Program[NRF-2015M3A7B6027970]+1 种基金the Chey Institute for Advanced Studies'International Scholar Exchange Fellowship for the academic year of 2021-2022supported by the Korea Institute of Energy Technology Evaluation and Planning(KETEP)grant funded by the Korea government(MOTIE)(20215710100170).
文摘Wearable and stretchable strain sensors have potential values in the fields of human motion and health monitoring,flexible electronics,and soft robotic skin.The wearable and stretchable strain sensors can be directly attached to human skin,providing visualized detection for human motions and personal healthcare.Conductive polymer composites(CPC)composed of conductive fillers and flexible polymers have the advantages of high stretchability,good flexibility,superior durability,which can be used to prepare flexible strain sensors with large working strain and outstanding sensitivity.This review has put forward a comprehensive summary on the fabrication methods,advanced mechanisms and strain sensing abilities of CPC strain sensors reported in recent years,especially the sensors with superior performance.Finally,the structural design,bionic function,integration technology and further application of CPC strain sensors are prospected.
基金Project(59925513) supported by theNational Natural Science Foundation of China Project(9905) supported by the State Key Laboratory of Fluid Power Transmission and Control of Zhejiang University, China
文摘The tribological characteristics of carbon fiber reinforced polymer composites under distilled-water-lubricated-sliding and dry-sliding against stainless steel were comparatively investigated. Scanning electron microscopy (SEM) was utilized to examine composite microstructures and modes of failure. The typical chemical states of elements of the transfer film on the stainless steel were examined with X-ray photoelectron spectroscopy (XPS). Wear testing and SEM analysis show that all the composites hold the lowered friction coefficient and show much better wear resistance under water lubricated sliding against stainless steel than those under dry sliding. The wear of composites is characterized by plastic deformation, scuffing, micro cracking, and spalling under both dry-sliding and water lubricated conditions. Plastic deformation, scuffing, micro cracking, and spalling, however, are significantly abated under water-lubricated condition. XPS analysis conforms that none of the materials produces transfer films on the stainless steel counterface with the type familiar from dry sliding, and the transfer of composites onto the counterpart ring surface is significantly hindered while the oxidation of the stainless steel is speeded under water lubrication. The composites hinder transfer onto the steel surface and the boundary lubricating action of water accounts for the much smaller wear rate under water lubrication compared with that under dry sliding. The easier transfer of the composite onto the counterpart steel surface accounts for the larger wear rate of the polymer composite under dry sliding.
文摘The thermal and mechanical properties of the polyamide 6/boron nitride and polyphenylene sulfide/graphite composites have been investigated as a function of composition and size of fillers. The addition of highly thermal conductive h-BN and graphite gives rise to large increase (about 2 times) of thermal conductivity of individual polymer. In PPS/graphite system, the higher conductivity value was obtained when smaller graphites were added. Meanwhile, the tensile and flexural strength are reduced upon increasing filler loading.
文摘The corrosion condition of flue gas desulfurization (FGD) equipment for the coal-fired power plant was defined as the strong corrosion grade. The lining system of hybrid polymer composite was used in internal cylinder of steel chimney, and a corrosion-resistant and heat-resistant protective layer was formed on the metal surface. The corrosion-resistant and ageing-resistant properties of hybrid polymer composite prepared at low temperature after four years of practical use were investigated by differential scanning calorimeter (DSC), scanning electron microscopy (SEM) and measurement of gravimetric variation, contact angle, abrasion resistance, bonding strength and tensile strength. The properties of hybrid polymer composites prepared at 25℃ and –15℃ were comparatively analyzed in the paper.
基金This work was financially supported by the Shenzhen-Hong Kong Science and Technology Innovation Cooperation Zone Shen-zhen Park Project(No.HZQB-KCZYB-2020030)the RGC Gen-eral Research Fund(No.AoE/M-402/20,CityU 11209918)+1 种基金the RGC Theme-based Research Scheme(No.T13-402/17-N)the Ma-jor Program of Changsha Science and Technology Project(No.kh2003023).
文摘Achieving high strength,deformability and toughness in polymers is important for practical industrial applications.This has remained challenging because of the mutually opposing effects of improvements to each of these properties.Here,a self-assembling nacre-like polymer composite is designed to achieve ex-tremely tough with increasing strength.This special design significantly improved polymer’s mechanical properties,including an ultra-high fracture strain of 1180%,a tensile strength of 55.4 MPa and a toughness of 506.9 MJ/m^(3),which far exceed the highest values previously reported for polymer composites.This ex-cellent combination of properties can be attributed to a novel toughening mechanism,achieved by the synergy of the domain-limiting effect of metallic glass fragments with the strain-gradient-induced orien-tation and crystallisation within the polymer during stretching.Our approach opens a promising avenue for designing robust polymer materials in armour and aerospace engineering for a range of innovative applications.
基金Fouded by the National Natural Science Foundation of China(No.51175308)the National Science and Technology Major Project of China(No.2012ZX04010032)。
文摘Because inferior mechanical strength of granite polymer composite(GPC)has become the main drawback limiting its application and popularization,Mo fibers were added into(GPC)to improve its mechanical strength.Mechanical properties of matrix materials with different mass ratio of resin and stabilizer(MRRS)were investigated systematically.The influences of MRRS on interface bonding strength of Mo fiber-matrix,wettability and mechanical strength of GPC were discussed,respectively,and the theoretical calculation result of MRRS k was obtained,with the optimal value of k=4.When k=4,tensile strength,tensile strain and fracture stress of the cured resin achieve the maximum values.But for k=7,the corresponding values reach the minimum.With the increase of MRRS k,surface free energy of the cured resin first increases and then decreases,while contact angles between Mo sample and matrix have displayed the opposite trend.Wettability of resin to Mo fiber is the best at k=4.Pulling load of Mo fiber and interface bonding strength appear the maximum at k=4,followed by k=5,k=3 the third,and k=7 the minimum.When k=4,mechanical properties of Mo fiber-reinforced GPC are optimal,which is consistent with the result of theoretical calculation.This study is of great significance to get better component formulas of Mo fiber reinforced GPC and to improve its application in machine tools.
基金supported by the National Natural Science Foundation of China(Grant Nos.12102107 and 12272113)China National Postdoctoral Program for Innovative Talents(No.BX2021090).
文摘The mismatch in thermal expansion coefficients between the fiber-rich and resin-rich regions of a shape memory polymer composite(SMPC)laminate,along with the residual strain during SMPC fabrication,results in buckling deformation of the inhomogeneous laminate.This paper presents a macroscopic model for buckling of an inhomogeneous SMPC laminate under initial biaxial prestrains.Both linear and nonlinear buckling analyses are carried out using the energy method.The influences of prestrain biaxiality,temperature,and ply angle on the buckling wavelength,critical buckling prestrain,and buckling amplitude are calculated.The results demonstrate that the critical buckling wavelength of the SMPC laminate is independent of the prestrain,while the amplitude is almost independent of temperature.In addition,the optimal fiber stacking configuration with the maximum critical buckling prestrains of inhomogeneous SMPC laminates is determined by a genetic algorithm.
文摘A polymer-based carbon nano-tubes (CNTs) composite with high electromagnetic (EM) wave shielding effectiveness (SE) and with high mechanical property is developed for packaging of electronic modulus or devices.The liquid crystal polymers (LCP) and melamine formaldehydes (MF) polymer are used to study the orientation effect of CNTs in various polymeric matrix.The influences of orientation,aspect ratio,and mass fraction of CNTs upon the shielding effectiveness (SE) of CNTs-composites are investigated.The higher the orientation,aspect ratio,and weight percentages of nano-materials are, the higher the SE of the carbon composites.The highest SE for the CNTs/LCP nano composite obtained is more than 62 dB. This results may lead to the developing for CPU IC chip packaging.