Polyacrylonitrile (PAN) precursor is a core precursor for the preparation of high-performance carbon fibers. Its unique chemical structure and physical properties directly contributes to the microstructure and mechani...Polyacrylonitrile (PAN) precursor is a core precursor for the preparation of high-performance carbon fibers. Its unique chemical structure and physical properties directly contributes to the microstructure and mechanical properties of carbon fibers, and therefore affect the overall performance of pultruded composites. This study systematically investigated the influence of PAN precursor properties on the degree of graphitization, surface morphology and mechanical properties of carbon fibers by regulating the molecular weight distribution, stretching ratio and impurity content of PAN precursor, and analyzed the mechanism of action of carbon fiber properties on the interfacial bonding strength and tensile/ bending properties of composites in combination with the pultrusion process. The results showed that when the filament stretchability was increased to 4.5 times, the axial orientation of carbon fibers increased by 18% and the tensile strength reached 520 MPa;Filaments with impurity content below 0.3% increase carbon fiber yield by 5.2% and interlaminar shear strength of composites by 23%. This study provides a theoretical basis for raw material screening and process optimization of high-performance carbon fibers and their composites.展开更多
Different polyacrylonitrile (PAN) precursor fibers that displayed various thermal properties were studied by using differential scanning calorimetry (DSC). Results showed that some commercial PAN precursor fibers ...Different polyacrylonitrile (PAN) precursor fibers that displayed various thermal properties were studied by using differential scanning calorimetry (DSC). Results showed that some commercial PAN precursor fibers displayed double separated peaks and these fibers were of high quality because of their process stability during their conversion to carbon fibers of high performance. Some fabrication processes, such as spinning, drawing, could not apparently change the DSC features of a PAN precursor fiber. It was concluded that the thermal properties of a PAN precursor fiber was mainly determined from its comonomer content type and compositions.展开更多
Structural changes in carbon fibers at each stage of, especially, preoxidation process are well known to play a great role in achieving the ultimate product quality. Differential scanning calorimetry (DSC), scanning e...Structural changes in carbon fibers at each stage of, especially, preoxidation process are well known to play a great role in achieving the ultimate product quality. Differential scanning calorimetry (DSC), scanning electron microscope (SEM), density method and optical microscope were used to characterize the preoxidation extent. A conventional approach, e.g., density aim, to evaluate the extent of preoxidation is not very exact. A DSC curve of a PAN precursor only can provide general information, major in the temperature regime of preoxidation reaction. However, the evaluation of a preoxidation extent, especially from conventional preoxidation temperature with a great span regime of 200~400癈, is put forward in this paper, in which the evolution of core/shell morphological structure is a kind of straightforward evidence.展开更多
Two different PAN precursors with various comonomers were wet-spun. The properties and structurul changes of PAN precursors and their evolution during preoxidation and carbonization process were characterized by the u...Two different PAN precursors with various comonomers were wet-spun. The properties and structurul changes of PAN precursors and their evolution during preoxidation and carbonization process were characterized by the use of DSC , FTIR and traditional parameters, e g, tensile strength. It is demonstrated that acrylamide( AAM ) is very effective to make the DSC peak be separated compared to methyl acrylate ( MA ). As a result, carbon fibers developed from AAM-contained precursors have a better tenacity compared to those developed from MAcontained ones.展开更多
文摘Polyacrylonitrile (PAN) precursor is a core precursor for the preparation of high-performance carbon fibers. Its unique chemical structure and physical properties directly contributes to the microstructure and mechanical properties of carbon fibers, and therefore affect the overall performance of pultruded composites. This study systematically investigated the influence of PAN precursor properties on the degree of graphitization, surface morphology and mechanical properties of carbon fibers by regulating the molecular weight distribution, stretching ratio and impurity content of PAN precursor, and analyzed the mechanism of action of carbon fiber properties on the interfacial bonding strength and tensile/ bending properties of composites in combination with the pultrusion process. The results showed that when the filament stretchability was increased to 4.5 times, the axial orientation of carbon fibers increased by 18% and the tensile strength reached 520 MPa;Filaments with impurity content below 0.3% increase carbon fiber yield by 5.2% and interlaminar shear strength of composites by 23%. This study provides a theoretical basis for raw material screening and process optimization of high-performance carbon fibers and their composites.
基金supported by the National Natural Science Foundation of China under grant No.59783002by the Natural Science Foundation of Henan under grant Nos.200510465008 and 0523021200.
文摘Different polyacrylonitrile (PAN) precursor fibers that displayed various thermal properties were studied by using differential scanning calorimetry (DSC). Results showed that some commercial PAN precursor fibers displayed double separated peaks and these fibers were of high quality because of their process stability during their conversion to carbon fibers of high performance. Some fabrication processes, such as spinning, drawing, could not apparently change the DSC features of a PAN precursor fiber. It was concluded that the thermal properties of a PAN precursor fiber was mainly determined from its comonomer content type and compositions.
基金the National Natural Science Foundatlon of China under grant No.50172004,50273002 ,50333070.
文摘Structural changes in carbon fibers at each stage of, especially, preoxidation process are well known to play a great role in achieving the ultimate product quality. Differential scanning calorimetry (DSC), scanning electron microscope (SEM), density method and optical microscope were used to characterize the preoxidation extent. A conventional approach, e.g., density aim, to evaluate the extent of preoxidation is not very exact. A DSC curve of a PAN precursor only can provide general information, major in the temperature regime of preoxidation reaction. However, the evaluation of a preoxidation extent, especially from conventional preoxidation temperature with a great span regime of 200~400癈, is put forward in this paper, in which the evolution of core/shell morphological structure is a kind of straightforward evidence.
基金Funded bythe National Natural Science Foundation of China(No.50333070 and 50273002)
文摘Two different PAN precursors with various comonomers were wet-spun. The properties and structurul changes of PAN precursors and their evolution during preoxidation and carbonization process were characterized by the use of DSC , FTIR and traditional parameters, e g, tensile strength. It is demonstrated that acrylamide( AAM ) is very effective to make the DSC peak be separated compared to methyl acrylate ( MA ). As a result, carbon fibers developed from AAM-contained precursors have a better tenacity compared to those developed from MAcontained ones.