Laser forraing is a new flexible and dieless forming technique. To achieve the high accuracy forming, the temperature gradient mechanism （TGM） is studied. In the analysis of TGM, the plate bends about x-axis and abo...Laser forraing is a new flexible and dieless forming technique. To achieve the high accuracy forming, the temperature gradient mechanism （TGM） is studied. In the analysis of TGM, the plate bends about x-axis and about y-axis as well. To understand the deformation trend, the numerical simulation of deformation of plate is conducted by choosing different laser powers, laser spot diameters, scanning speeds, lengths, widths and thicknesses. From the results of simulation, it can be seen that the laser spot diameter, the scanning speed, laser power and thickness of plate play dominant roles in the laser forming process. However, the bending angles αx and αy show different trends with the variation of parameters. In addition, in comparison with above four parameters, the effect of length and width of plate on the beading angle may be neglected, but their effects are significant for the bending radius R.展开更多
Temperature significantly affects battery performance.However,the mechanism of in-plane temperature gradient caused by high current on battery degradation is still unclear.In this study,the in-plane temperature gradie...Temperature significantly affects battery performance.However,the mechanism of in-plane temperature gradient caused by high current on battery degradation is still unclear.In this study,the in-plane temperature gradient is artificially constructed between battery tabs and bottom region.Then,the fast-charging cycling test is performed.Post-mortem analysis after battery cycling is carried out to obtain the anode surface morphology and elemental distribution.A three-dimensional electrochemical model is developed to obtain the internal parameter distributions during fast charging.The results indicate that the battery degradation process can be divided into three stages:in-plane current density gradient stage,in-plane temperature gradient stage,and emergence of degradation factors stage.A spatial matching criterion between in-plane temperature gradient and in-plane current density gradient is proposed to suppress battery degradation,where optimal performance is achieved when high current density region coincide with high temperature region.Specifically,the in-plane temperature gradient with high temperature at the high current density tabs and low temperature at the low current density bottom region enhances battery fast charging performance,maintaining over 90%capacity after 50 cycles at 2C charging rate.However,an in-plane temperature gradient in the opposite direction can lead to lithium plating and material cracking,with a 34.3%capacity loss after just 5 cycles.Additionally,the low-temperature discharge tests demonstrate that achieving the spatial matching criterion can enhance battery discharge performance.Specifically,the discharge capacity increases by 8%at−20◦C.This study provides a novel temperature-regulation-based approach for reducing battery polarization.展开更多
The void closure behavior in a central extra-thick plate during the gradient temperature rolling was simulated and a back propagation(BP)neural network model was established.The thermal–mechanical finite element mode...The void closure behavior in a central extra-thick plate during the gradient temperature rolling was simulated and a back propagation(BP)neural network model was established.The thermal–mechanical finite element model of the gradient temperature rolling process was first developed and validated.The prediction error of the model for the rolling force is less than 2.51%,which has provided the feasibility of imbedding a defect in it.Based on the relevant data obtained from the simulation,the BP neural network was used to establish a prediction model for the compression degree of a void defect.After statistical analysis,80%of the data had a hit rate higher than 95%,and the hit rate of all data was higher than 90%,which indicates that the BP neural network can accurately predict the compression degree.Meanwhile,the comparisons between the results with the gradient temperature rolling and uniform temperature rolling,and between the results with the single-pass rolling and multi-pass rolling were discussed,which provides a theoretical reference for developing process parameters in actual production.展开更多
To investigate the evolution of grain orientation and slip modes in magnesium alloys with multiple texture components,an AZ31 gradient-structured magnesium alloy sheet was fabricated using hard plate rolling(HPR).The ...To investigate the evolution of grain orientation and slip modes in magnesium alloys with multiple texture components,an AZ31 gradient-structured magnesium alloy sheet was fabricated using hard plate rolling(HPR).The changes in texture and slip modes under different reductions were examined.The results demonstrate that the AZ31 magnesium alloy sheets display a self-epitaxial gradient structure,with the best mechanical properties observed at rolling temperature of 673 K and reduction of 50%.Significant changes in texture type and strength are observed along the normal direction(ND)of the sheet.The coarse-grain region exhibits a bimodal texture aligned with the rolling direction.These texture variations enhance the stress distribution at the fine grain-coarse grain interface,influencing the grain orientation and the activation of different slip modes,thus improving the mechanical properties of gradient-structured magnesium alloy sheets.This approach offers a new strategy for the fabrication of high-performance magnesium alloy sheets.展开更多
Lamellar tearing and crack-induced brittle failures along steel plates in the through-thickness direction seriously threaten the safety and reliability of steel thick plate structures in construction and service, espe...Lamellar tearing and crack-induced brittle failures along steel plates in the through-thickness direction seriously threaten the safety and reliability of steel thick plate structures in construction and service, especially at low ambient temperatures. Three kinds of tests, including uniaxial tensile tests, Charpy V-Notch impact tests, and three-point bending （TPB） tests were performed at normal and low temperatures to investigate the through-thickness mechanical properties, impact and fraclure toughness of Q345B structural steel plates with thicknesses from 60 to 165 mm. The test specimens were mainly sampled along the through-thickness direction of the plate, but transverse specimens along the rolling direction were also involved. The ductility index （percentage reduction of area）, impact toughness index （Charpy impact energy）, and fracture toughness index （critical crack tip opening displacement （CTOD） values） all decrease as the temperature declines. All the mechanical properties and the impact and fracture toughness along the through-thickness direction are worse than those along the rolling direction. The results also offer experimental support for the determination of an evaluation indicator for structural steel thick plates with through-thickness characteristics.展开更多
Usually, it is very difficult to find out an analytical solution to thermal conduction problems during high temperature welding. Therefore, as an important numerical approach, the method of lines （MOLs） is introduce...Usually, it is very difficult to find out an analytical solution to thermal conduction problems during high temperature welding. Therefore, as an important numerical approach, the method of lines （MOLs） is introduced to solve the temperature field characterized by high gradients. The basic idea of the method is to semi-discretize the governing equation of the problem into a system of ordinary differential equations （ODEs） defined on discrete lines by means of the finite difference method, by which the thermal boundary condition with high gradients are directly embodied in formulation. Thus the temperature field can be obtained by solving the ODEs. As a numerical example, the variation of an axisymmetrical temperature field along the plate thickness can be obtained.展开更多
The two Ti-Al-Zr targets and one pure Cr target were used to prepare the TiAlZrCr/（Ti, Al, Zr, Cr）N gradient films on high speed steel （WlSCr4V） substrates by multi-arc ion plating technique. Short-term isothermal...The two Ti-Al-Zr targets and one pure Cr target were used to prepare the TiAlZrCr/（Ti, Al, Zr, Cr）N gradient films on high speed steel （WlSCr4V） substrates by multi-arc ion plating technique. Short-term isothermal （at 600 ℃, 700 ℃, 800℃ and 900 ℃ for 4 h） and long-terra cyclic （at 700℃ and 800℃ for 100 h） high temperature oxidation behavior of the gradient films were studied. Then the oxide scales formed on the film specimens were characterized by scanning electron microscopy （SEM）, energy dispersion X-ray spectroscopy （EDS） and X-ray diffraction （XRD）. It was showed that, under short-term isothermal condition, the high temperature oxidation resistance of the gradient film was excellent up to 800 ℃ and an oxide scale comprising TiO2 was observed. On the other hand, under long-term cyclic high temDerature condition, the oxidation resistance of the gradient film was excellent at about 700 ℃.展开更多
An explosion-welded technology was induced to manufacture the GH3535/316H bimetallic plates to provide a more cost-effective structural material for ultrahigh temperature,molten salt thermal storage systems.The micros...An explosion-welded technology was induced to manufacture the GH3535/316H bimetallic plates to provide a more cost-effective structural material for ultrahigh temperature,molten salt thermal storage systems.The microstructure of the bonding interfaces were extensively investigated by scanning electron microscopy,energy dispersive spectrometry,and an electron probe microanalyzer.The bonding interface possessed a periodic,wavy morphology and was adorned by peninsula-or island-like transition zones.At higher magnification,a matrix recrystallization region,fine grain region,columnar grain region,equiaxed grain region,and shrinkage porosity were observed in the transition zones and surrounding area.Electron backscattered diffraction demonstrated that the strain in the recrystallization region of the GH3535 matrix and transition zone was less than the substrate.Strain concentration occurred at the interface and the solidification defects in the transition zone.The dislocation substructure in 316H near the interface was characterized by electron channeling contrast imaging.A dislocation network was formed in the grains of 316H.The microhardness decreased as the distance from the welding interface increased and the lowest hardness was inside the transition zone.展开更多
文摘Laser forraing is a new flexible and dieless forming technique. To achieve the high accuracy forming, the temperature gradient mechanism （TGM） is studied. In the analysis of TGM, the plate bends about x-axis and about y-axis as well. To understand the deformation trend, the numerical simulation of deformation of plate is conducted by choosing different laser powers, laser spot diameters, scanning speeds, lengths, widths and thicknesses. From the results of simulation, it can be seen that the laser spot diameter, the scanning speed, laser power and thickness of plate play dominant roles in the laser forming process. However, the bending angles αx and αy show different trends with the variation of parameters. In addition, in comparison with above four parameters, the effect of length and width of plate on the beading angle may be neglected, but their effects are significant for the bending radius R.
基金supported by the National Science Foundation for Distinguished Young Scholars(No.52025065)the Project of Shaanxi Innovative Talent Promotion Plan-Technology Innovation Team(No.2024RS-CXTD-35).
文摘Temperature significantly affects battery performance.However,the mechanism of in-plane temperature gradient caused by high current on battery degradation is still unclear.In this study,the in-plane temperature gradient is artificially constructed between battery tabs and bottom region.Then,the fast-charging cycling test is performed.Post-mortem analysis after battery cycling is carried out to obtain the anode surface morphology and elemental distribution.A three-dimensional electrochemical model is developed to obtain the internal parameter distributions during fast charging.The results indicate that the battery degradation process can be divided into three stages:in-plane current density gradient stage,in-plane temperature gradient stage,and emergence of degradation factors stage.A spatial matching criterion between in-plane temperature gradient and in-plane current density gradient is proposed to suppress battery degradation,where optimal performance is achieved when high current density region coincide with high temperature region.Specifically,the in-plane temperature gradient with high temperature at the high current density tabs and low temperature at the low current density bottom region enhances battery fast charging performance,maintaining over 90%capacity after 50 cycles at 2C charging rate.However,an in-plane temperature gradient in the opposite direction can lead to lithium plating and material cracking,with a 34.3%capacity loss after just 5 cycles.Additionally,the low-temperature discharge tests demonstrate that achieving the spatial matching criterion can enhance battery discharge performance.Specifically,the discharge capacity increases by 8%at−20◦C.This study provides a novel temperature-regulation-based approach for reducing battery polarization.
基金supported by the National Natural Science Foundation of China(Grant Nos.U1960105,52074187,and 52274388).
文摘The void closure behavior in a central extra-thick plate during the gradient temperature rolling was simulated and a back propagation(BP)neural network model was established.The thermal–mechanical finite element model of the gradient temperature rolling process was first developed and validated.The prediction error of the model for the rolling force is less than 2.51%,which has provided the feasibility of imbedding a defect in it.Based on the relevant data obtained from the simulation,the BP neural network was used to establish a prediction model for the compression degree of a void defect.After statistical analysis,80%of the data had a hit rate higher than 95%,and the hit rate of all data was higher than 90%,which indicates that the BP neural network can accurately predict the compression degree.Meanwhile,the comparisons between the results with the gradient temperature rolling and uniform temperature rolling,and between the results with the single-pass rolling and multi-pass rolling were discussed,which provides a theoretical reference for developing process parameters in actual production.
基金supported by the Natural Science Foundation of Heilongjiang Province,China(No.JQ2022E004)。
文摘To investigate the evolution of grain orientation and slip modes in magnesium alloys with multiple texture components,an AZ31 gradient-structured magnesium alloy sheet was fabricated using hard plate rolling(HPR).The changes in texture and slip modes under different reductions were examined.The results demonstrate that the AZ31 magnesium alloy sheets display a self-epitaxial gradient structure,with the best mechanical properties observed at rolling temperature of 673 K and reduction of 50%.Significant changes in texture type and strength are observed along the normal direction(ND)of the sheet.The coarse-grain region exhibits a bimodal texture aligned with the rolling direction.These texture variations enhance the stress distribution at the fine grain-coarse grain interface,influencing the grain orientation and the activation of different slip modes,thus improving the mechanical properties of gradient-structured magnesium alloy sheets.This approach offers a new strategy for the fabrication of high-performance magnesium alloy sheets.
基金the National Natural Science Foundation of China，the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘Lamellar tearing and crack-induced brittle failures along steel plates in the through-thickness direction seriously threaten the safety and reliability of steel thick plate structures in construction and service, especially at low ambient temperatures. Three kinds of tests, including uniaxial tensile tests, Charpy V-Notch impact tests, and three-point bending （TPB） tests were performed at normal and low temperatures to investigate the through-thickness mechanical properties, impact and fraclure toughness of Q345B structural steel plates with thicknesses from 60 to 165 mm. The test specimens were mainly sampled along the through-thickness direction of the plate, but transverse specimens along the rolling direction were also involved. The ductility index （percentage reduction of area）, impact toughness index （Charpy impact energy）, and fracture toughness index （critical crack tip opening displacement （CTOD） values） all decrease as the temperature declines. All the mechanical properties and the impact and fracture toughness along the through-thickness direction are worse than those along the rolling direction. The results also offer experimental support for the determination of an evaluation indicator for structural steel thick plates with through-thickness characteristics.
基金National Natural Science Foundation of China (50574097 90305023)
文摘Usually, it is very difficult to find out an analytical solution to thermal conduction problems during high temperature welding. Therefore, as an important numerical approach, the method of lines （MOLs） is introduced to solve the temperature field characterized by high gradients. The basic idea of the method is to semi-discretize the governing equation of the problem into a system of ordinary differential equations （ODEs） defined on discrete lines by means of the finite difference method, by which the thermal boundary condition with high gradients are directly embodied in formulation. Thus the temperature field can be obtained by solving the ODEs. As a numerical example, the variation of an axisymmetrical temperature field along the plate thickness can be obtained.
基金supported by Program for Liaoning Excellent Talents in University (No.RC-05-05)Program for Changjiang Scholars and Innovative Research Team in University (No.IRT0713)
文摘The two Ti-Al-Zr targets and one pure Cr target were used to prepare the TiAlZrCr/（Ti, Al, Zr, Cr）N gradient films on high speed steel （WlSCr4V） substrates by multi-arc ion plating technique. Short-term isothermal （at 600 ℃, 700 ℃, 800℃ and 900 ℃ for 4 h） and long-terra cyclic （at 700℃ and 800℃ for 100 h） high temperature oxidation behavior of the gradient films were studied. Then the oxide scales formed on the film specimens were characterized by scanning electron microscopy （SEM）, energy dispersion X-ray spectroscopy （EDS） and X-ray diffraction （XRD）. It was showed that, under short-term isothermal condition, the high temperature oxidation resistance of the gradient film was excellent up to 800 ℃ and an oxide scale comprising TiO2 was observed. On the other hand, under long-term cyclic high temDerature condition, the oxidation resistance of the gradient film was excellent at about 700 ℃.
基金financially supported by the National Natural Science Foundation of China(Nos.U2032205,51971238,and 52005492)the Shanghai Outstanding Academic Leaders Plan(21XD1404300)+2 种基金the Natural Science Foundation of Shanghai(Nos.18ZR1448000,19ZR 1468200,20ZR1468600,and 21XD1404300)the Shanghai Sailing Program(Grant No.19YF1458300)the Youth Innovation Promotion Association,Chinese Academy of Science(No.2019264).
文摘An explosion-welded technology was induced to manufacture the GH3535/316H bimetallic plates to provide a more cost-effective structural material for ultrahigh temperature,molten salt thermal storage systems.The microstructure of the bonding interfaces were extensively investigated by scanning electron microscopy,energy dispersive spectrometry,and an electron probe microanalyzer.The bonding interface possessed a periodic,wavy morphology and was adorned by peninsula-or island-like transition zones.At higher magnification,a matrix recrystallization region,fine grain region,columnar grain region,equiaxed grain region,and shrinkage porosity were observed in the transition zones and surrounding area.Electron backscattered diffraction demonstrated that the strain in the recrystallization region of the GH3535 matrix and transition zone was less than the substrate.Strain concentration occurred at the interface and the solidification defects in the transition zone.The dislocation substructure in 316H near the interface was characterized by electron channeling contrast imaging.A dislocation network was formed in the grains of 316H.The microhardness decreased as the distance from the welding interface increased and the lowest hardness was inside the transition zone.
