A dynamic mechanical model is proposed to describe the complexing actions of all the rolls on the ring during the ultra-large radial-axial ring rolling(RARR)process with four guide rolls.Based on the model,the calcula...A dynamic mechanical model is proposed to describe the complexing actions of all the rolls on the ring during the ultra-large radial-axial ring rolling(RARR)process with four guide rolls.Based on the model,the calculation models for bending moment and normal stress at any section of the ring are deduced by force method.If the maximum section bending normal stress exceeds the yield stress of the ring materials,the ring will be distorted thus leading to the instability of the RARR process.According to this,a plastic instability criterion for the ultra-large RARR process with four guide rolls is developed,based on which a mathematical model to calculate the critical guide force for avoiding plastic instability of ring is obtained.The influence rule of the position of guide roll on the dangerous ring section of plastic instability is revealed,from which it is found the dangerous ring section mainly appears at the radial and axial deformation regions and the contact positions of the guide rolls and ring.The optimized layout of guide roll around the ring in favor of stability is determined to be about a1=61°and a2=119°.The plastic instability criterion is proven to be reliable from the aspects of the critical guide force,the section bending moment and normal stress and the dangerous ring section of plastic instability.Intelligent simulation case studies for the RARR process of ultra-large aluminum alloy ring indicate that the stable forming of the process can be effectively realized by regulating the guide force based on the plastic instability criterion.This work could provide a valuable guidance for the control of guide rolls and the optimization of the ultra-large RARR process with four guide rolls.展开更多
Experimental and analytical investigations on the residual strength of the stiffened LY12CZ aluminum alloy panels with widespread fatigue damage （WFD） are conducted. Nine stiffened LY12CZ aluminum alloy panels with ...Experimental and analytical investigations on the residual strength of the stiffened LY12CZ aluminum alloy panels with widespread fatigue damage （WFD） are conducted. Nine stiffened LY12CZ aluminum alloy panels with three different types of damage are tested for residual strength. Each specimen is pre-cracked at rivet holes by saw cuts and subjected to a monotonically increasing tensile load until failure is occurred and the failure load is recorded. The stress intensity factors at the tips of the lead crack and the adjacent WFD cracks of the stiffened aluminum alloy panels are calculated by compounding approach and finite element method （FEM） respectively. The residual strength of the stiffened panels with WFD is evaluated by the engineering method with plastic zone linkup criterion and the FEM with apparent fracture toughness criterion respectively. The predicted residual strength agrees well with the experiment results. It indicates that in engineering practice these methods can be used for residual strength evaluation with the acceptable accuracy. It can be seen from this research that WFD can significantly reduce the residual strength and the critical crack length of the stiffened panels with WFD. The effect of WFD crack length on residual strength is also studied.展开更多
In this work, a macroscopic non-linear constitutive model accounting for damage, inelastic strain and unilateral behavior is proposed for the 2D plain-woven C/Si C composite. A set of scalar damage variables and a new...In this work, a macroscopic non-linear constitutive model accounting for damage, inelastic strain and unilateral behavior is proposed for the 2D plain-woven C/Si C composite. A set of scalar damage variables and a new thermodynamic potential expression are introduced in the framework of continuum damage mechanics. In the deduced constitutive equations, the material＇s progressive damage deactivation behavior during the compression loading is described by a continuous function, and different deactivation rates under uniaxial and biaxial compression loadings are also considered. In damage evolution laws, the coupling effect among the damage modes and impediment effect of compression stress on the development of shear damage in different plane stress states are taken into account. Besides, the general plasticity theory is applied to describing the evolution of inelastic strain in tension and/or shear stress state. The Tsai–Wu failure criterion is adopted for strength analysis. Additionally, the material model is implemented as a user-defined material subroutine（UMAT） and linked to the ABAQUS finite element software, and its performance is demonstrated through several numerical examples.展开更多
Forming limit curve（FLC）is an effective tool to evaluate the formability of sheet metals.An accurate FLC prediction for a sheet metal is beneficial to its engineering application.A quenched and partitioned steel,kno...Forming limit curve（FLC）is an effective tool to evaluate the formability of sheet metals.An accurate FLC prediction for a sheet metal is beneficial to its engineering application.A quenched and partitioned steel,known as QP980,is one of the 3rd generation advanced high strength steels and is composed of martensite,ferrite and a considerable amount of retained austenite（RA）.Martensite transformation from RA induced by deformation,namely,transformation induced plasticity（TRIP）,promotes the capability of work hardening and consequently formability.Nakazima tests were carried out to obtain the experimental forming limit strains with the aid of digital image correlation techniques.Scanning electron microscopy（SEM）was employed to examine the fracture morphologies of Nakazima specimens of the QP980 steel.The observed dimple pattern indicated that tensile stress was the predominant factor which led to failure of QP980 specimens.Therefore,maximum tensile stress criterion（MTSC）was adopted as the forming limit criterion.To predict the FLC of QP980 steel,Von-Mises yield criterion and power hardening law were adopted according to the tested mechanical properties of QP980 steel.Results were compared with those derived from other three representative instability theories,e.g.Hill criterion,Storen-Rice vertex theory and Bressan-Williams model,which shows that the MTSC based FLC is in better agreement with the experimental results.展开更多
基金supported by the National Natural Science Foundation of China (No. 51875468, 51575448)the Research & Development Institute of Northwestern Polytechnical University in Shenzhen (JCYJ20170815162709770)
文摘A dynamic mechanical model is proposed to describe the complexing actions of all the rolls on the ring during the ultra-large radial-axial ring rolling(RARR)process with four guide rolls.Based on the model,the calculation models for bending moment and normal stress at any section of the ring are deduced by force method.If the maximum section bending normal stress exceeds the yield stress of the ring materials,the ring will be distorted thus leading to the instability of the RARR process.According to this,a plastic instability criterion for the ultra-large RARR process with four guide rolls is developed,based on which a mathematical model to calculate the critical guide force for avoiding plastic instability of ring is obtained.The influence rule of the position of guide roll on the dangerous ring section of plastic instability is revealed,from which it is found the dangerous ring section mainly appears at the radial and axial deformation regions and the contact positions of the guide rolls and ring.The optimized layout of guide roll around the ring in favor of stability is determined to be about a1=61°and a2=119°.The plastic instability criterion is proven to be reliable from the aspects of the critical guide force,the section bending moment and normal stress and the dangerous ring section of plastic instability.Intelligent simulation case studies for the RARR process of ultra-large aluminum alloy ring indicate that the stable forming of the process can be effectively realized by regulating the guide force based on the plastic instability criterion.This work could provide a valuable guidance for the control of guide rolls and the optimization of the ultra-large RARR process with four guide rolls.
文摘Experimental and analytical investigations on the residual strength of the stiffened LY12CZ aluminum alloy panels with widespread fatigue damage （WFD） are conducted. Nine stiffened LY12CZ aluminum alloy panels with three different types of damage are tested for residual strength. Each specimen is pre-cracked at rivet holes by saw cuts and subjected to a monotonically increasing tensile load until failure is occurred and the failure load is recorded. The stress intensity factors at the tips of the lead crack and the adjacent WFD cracks of the stiffened aluminum alloy panels are calculated by compounding approach and finite element method （FEM） respectively. The residual strength of the stiffened panels with WFD is evaluated by the engineering method with plastic zone linkup criterion and the FEM with apparent fracture toughness criterion respectively. The predicted residual strength agrees well with the experiment results. It indicates that in engineering practice these methods can be used for residual strength evaluation with the acceptable accuracy. It can be seen from this research that WFD can significantly reduce the residual strength and the critical crack length of the stiffened panels with WFD. The effect of WFD crack length on residual strength is also studied.
基金supported by the Basic Research Foundation of Northwestern Polytechnical University of China(No.JC20110219)
文摘In this work, a macroscopic non-linear constitutive model accounting for damage, inelastic strain and unilateral behavior is proposed for the 2D plain-woven C/Si C composite. A set of scalar damage variables and a new thermodynamic potential expression are introduced in the framework of continuum damage mechanics. In the deduced constitutive equations, the material＇s progressive damage deactivation behavior during the compression loading is described by a continuous function, and different deactivation rates under uniaxial and biaxial compression loadings are also considered. In damage evolution laws, the coupling effect among the damage modes and impediment effect of compression stress on the development of shear damage in different plane stress states are taken into account. Besides, the general plasticity theory is applied to describing the evolution of inelastic strain in tension and/or shear stress state. The Tsai–Wu failure criterion is adopted for strength analysis. Additionally, the material model is implemented as a user-defined material subroutine（UMAT） and linked to the ABAQUS finite element software, and its performance is demonstrated through several numerical examples.
基金Item Sponsored by Doctoral Program of Higher Education Research Fund of China(20110072110056)
文摘Forming limit curve（FLC）is an effective tool to evaluate the formability of sheet metals.An accurate FLC prediction for a sheet metal is beneficial to its engineering application.A quenched and partitioned steel,known as QP980,is one of the 3rd generation advanced high strength steels and is composed of martensite,ferrite and a considerable amount of retained austenite（RA）.Martensite transformation from RA induced by deformation,namely,transformation induced plasticity（TRIP）,promotes the capability of work hardening and consequently formability.Nakazima tests were carried out to obtain the experimental forming limit strains with the aid of digital image correlation techniques.Scanning electron microscopy（SEM）was employed to examine the fracture morphologies of Nakazima specimens of the QP980 steel.The observed dimple pattern indicated that tensile stress was the predominant factor which led to failure of QP980 specimens.Therefore,maximum tensile stress criterion（MTSC）was adopted as the forming limit criterion.To predict the FLC of QP980 steel,Von-Mises yield criterion and power hardening law were adopted according to the tested mechanical properties of QP980 steel.Results were compared with those derived from other three representative instability theories,e.g.Hill criterion,Storen-Rice vertex theory and Bressan-Williams model,which shows that the MTSC based FLC is in better agreement with the experimental results.
