A novel aluminum bronze over the Cu-Al binary alloy eutectoid Cu-14Al-4.5Fe was prepared by a jointly-charging one-melting technique and conventional sand casting. The bronze coatings were atmospherically plasma spray...A novel aluminum bronze over the Cu-Al binary alloy eutectoid Cu-14Al-4.5Fe was prepared by a jointly-charging one-melting technique and conventional sand casting. The bronze coatings were atmospherically plasma sprayed on the 45# medium carbon steel substrate. The effect of rare earth Ce on the microstructures and Vickers hardness of the cast alloy and coatings were characterized by scanning electron microscopy, X-ray diffraction, electronic probe microanalysis, transmission electron microscopy and microhardness measurements. The results indicate that the hardness of both as-cast alloy and coating are enhanced by the addition of 0.6% Ce due to the refinement of κ phases which are well distributed in the matrix. The rapid solidification in the plasma spray processing retains Fe-supersaturated in the Al-bronze alloy coatings, which avoids the formation of eutectoid （α＋γ2） phase and stacking faults are found in the coatings with Ce added, accordingly improves the mechanical properties.展开更多
Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-A12O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200-700 W and 5-30 mm/s respectively, t...Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-A12O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200-700 W and 5-30 mm/s respectively, the melted track grew in width and depth. In the optimum range of laser parameters, a homogeneous remelted layer without voids, cavities, unmelted particles and microcracks was formed. On the surface of remelted layers, Al203 and YAIO3 were detected. As a result of isothermal oxidation tests, weight gains of laser remelted coatings were obviously lower than that only plasma sprayed, especially laser remelted NiCrAlY-Al2O3 coatings. The effects of laser remelting and incorporation of A12O3 second phase in N1CrAlY matrix on high temperature oxidation resistance were discussed.展开更多
An organic-inorganic hybrid sealing agent was fabricated and used in the plasma sprayed Al_(2)O_(3)-13 wt%TiO_(2)coating,and conventional silicone agent was also used for comparison.Protection performance of the coati...An organic-inorganic hybrid sealing agent was fabricated and used in the plasma sprayed Al_(2)O_(3)-13 wt%TiO_(2)coating,and conventional silicone agent was also used for comparison.Protection performance of the coatings was comprehensively evaluated based on both anti-corrosion and anti-biofouling properties.The results reveal that the sealing treatment is remarkably useful to decrease the porosity of the coating,and the porosity of the coating sealed with the hybrid agent is only 0.035%.Immersion corrosion test and Tafel polarization test reveal that the sealed coating with the hybrid agent exhibits a better corrosion resistance by compared with the coating sealed with silicone agent.The corrosion current density i_(corr) of the hybrid agent sealed coating is only 0.7×10^(-6)A·cm^(-2).Moreover,anti-biofouling tests both in the outdoor analogue hydraulic environment and in the natural marine environment prove that the mentioned novel coating presents a better combination of corrosion resistance and anti-biofouling property by compared with the other coatings,and it could be used as a protection of metal components in the marine environment.展开更多
Hot corrosion(HC) of the APS(atomospheric plasma spraying)CoNiCrAlTaSiY coating on a nickel-base superalloy GH864 has been studied. The effect of laser-treatment on hot corrosion resistance was also examined.It was sh...Hot corrosion(HC) of the APS(atomospheric plasma spraying)CoNiCrAlTaSiY coating on a nickel-base superalloy GH864 has been studied. The effect of laser-treatment on hot corrosion resistance was also examined.It was shown that CoNiCrAlTaSiY coating had superior properties in resistance to hot corrosion due to the readiness of the formation of a protective Cr2O3 scale on the coating surface.A model for the mechanism of hot corrosion of this coating has been suggested. Hot corrosion resistance of this coating was significantly increased by the laser treatment simply because the surface of the as sprayed coating was densified by the high power laser beam.展开更多
Surface Preparation is very important in adhesive b on ding of spray coatings to the surface of a work piece. The common practice is gr it-blasting of the surface before subjecting it to the spray coating process. In ...Surface Preparation is very important in adhesive b on ding of spray coatings to the surface of a work piece. The common practice is gr it-blasting of the surface before subjecting it to the spray coating process. In this study, grit-blasting of an AISI 4130 steel (of different heat treatmen ts) with Al 2O 3 particles was studied. Various grit-blasting parameters such as blasting particle size, the distance between blasting nozzle and the work pi ece (25, 30 and 40 cm.), blasting pressure (3,4,5,6 and 7 bars), blasting time ( 3, 6 and 10 seconds), and the blasting angle (45° and 90°) were examined in or der to find the optimum roughness. The mean roughness (Ra) of the grit-blasted surfaces were measured and the vari ations of the roughness with respect to the above mentioned variables were studi ed. The results show that by increasing blasting time, surface roughness increas es up to a maximum and then slightly decreases it with further duration of t he process. On the other hand a lengthy blasting causes some undesirable results such as an increase in residual particles between surface irregularities. There fore an optimum blasting time is of great importance. Increasing the blasting pr essure also provides a rougher surface, but in grit blasting of harder specimens the surface roughness decreases when the pressure reaches a certain limit. About the blasting angle, it was noticed that an angle of 45° results in less r esidual particles between the surface irregularities, in comparison to the angle of 90°. After grit-blasting, the specimens were plasma spray coated with 80% ZrO 2-20 % Y 2O 3 powder. The adhesive strength of the coating to the substrate was the n measured according to the DIN 50160 standard. The results show that for a certain base metal, the adhesive strength is directl y related to the surface roughness of the base material. Residual particles afte r grit-blasting the surface of the specimens can also have a strong deteriorati ng effect on adhesive strength. Finally, it was shown that the hardness of the b ase material had a direct effect on the adhesive strength of the sprayed coating s.展开更多
With the TiB2−SiC powders after spray granulation and vacuum calcination as raw materials,the TiB2−SiC coating was prepared by supersonic atmospheric plasma spraying(SAPS).The effects of spraying power and spraying di...With the TiB2−SiC powders after spray granulation and vacuum calcination as raw materials,the TiB2−SiC coating was prepared by supersonic atmospheric plasma spraying(SAPS).The effects of spraying power and spraying distance on the properties of the TiB2−SiC coating were investigated and the fabrication processing of SAPS was optimized.The results show that the sprayed powders after calcination have a uniform particle size distribution,good sphericity and enhanced fluidity.The coating prepared by the calcined powders has a dense structure and high deposition efficiency.When the calcined TiB2−SiC powders are used and the spraying power is 95 kW and the spraying distance is 150 mm during supersonic plasma spraying,the obtained TiB2−SiC coating behaves the best comprehensive performance with the porosity,microhardness,bonding strength and resistivity equal to 5.6%,3.57 GPa,18.3 MPa and 10.8 mΩ·cm,respectively.展开更多
Corrosion attack of aluminium and magnesium based alloys is a major issue worldwide.The corrosion degradation of an uncoated and atmospheric plasma sprayed alumina(APS)coatings on AZ31B magnesium alloy was investigate...Corrosion attack of aluminium and magnesium based alloys is a major issue worldwide.The corrosion degradation of an uncoated and atmospheric plasma sprayed alumina(APS)coatings on AZ31B magnesium alloy was investigated using immersion corrosion test in NaCl solutions of different chloride ion concentrations viz.,0.01 M,0.2 M,0.6 M and 1 M.The corroded surface was characterized by an optical microscope and X-ray diffraction.The results showed that the corrosion deterioration of uncoated and coated samples were significantly influenced by chloride ion concentration.The uncoated magnesium and alumina coatings were found to offer a superior corrosion resistance in lower chloride ion concentration NaCl solutions(0.01 M and 0.2 M NaCl).On the other hand the coatings and Mg alloy substrate were found to be highly susceptible to localized damage,and could not provide an effective corrosion protection in solutions containing higher chloride concentrations(0.6 M and 1 M).It was found that the corrosion resistance of the ceramic coatings and base metal gets deteriorated with the increase in the chloride concentrations.展开更多
Fe-based amorphous and nanocrystalline coatings were fabricated by air plasma spraying. The coatings were further treated by laser remelting process to improve their microstructure and properties. The corrosion resist...Fe-based amorphous and nanocrystalline coatings were fabricated by air plasma spraying. The coatings were further treated by laser remelting process to improve their microstructure and properties. The corrosion resistance of the as-sprayed and laser-remelted coatings in 3.5wt% NaC1 and 1 mol/L HCI solutions was evaluated by electrochemical polarization analysis. It was found that laser-remelted coating appeared much denser than the as-sprayed coating. However, laser-remelted coating contains much more nanocrystalline grains than the as-sprayed coatings, resulting from the lower cooling rate in laser remelting process compared with plasma spraying process. Electrochemical polarization results indicated that the laser-remelted coating has great corrosion resistance than the as-sprayed coating because of its dense structure.展开更多
Fe-based and Fe/Mo composite amorphous coatings were deposited on the surface of plain carbon steel substrates by atmospheric plasma spraying （APS）. With increasing the Mo alloy content, the microstructure of the co...Fe-based and Fe/Mo composite amorphous coatings were deposited on the surface of plain carbon steel substrates by atmospheric plasma spraying （APS）. With increasing the Mo alloy content, the microstructure of the coatings revealed more dense structure. The porosities of composite coating were all less than those of Fe-based coat- ing due to Mo alloy self-bonding performance. The ML10 friction and wear tester was employed to investigate the wear behaviors of the coatings under dry sliding conditions. It was found that the mass loss of the resultant coatings decreased with increasing Mo-based powders into the feedstock. This was attributed to the reduction of the delamina- tions resulting from improved intersplat bond with Mo addition.展开更多
Surface treatment of engineering materials has recently become important for serviceable engineering components.Many techniques such as thermal and thermo chemical surface treatments have been used to develop surface ...Surface treatment of engineering materials has recently become important for serviceable engineering components.Many techniques such as thermal and thermo chemical surface treatments have been used to develop surface characteristics of materials.Hardness is the most important property,which influences considerably service life characteristics of coatings.In this investigation,alumina coatings were deposited by atmospheric plasma spray technique under different levels of power,stand-off distances and powder feed rates.Empirical relationship was developed to predict the micro hardness of alumina coatings by incorporating the plasma spray process parameters.The input power and the stand-off distance appeared to be the most significant two parameters affecting the hardness of the coating among the three investigated process parameters.Further,correlating the spray parameters with coating properties enables the identification of characteristics regime to achieve desired quality of coatings.展开更多
Like other manufacturing techniques,plasma spraying has also a non-linear behavior because of the contribution of many coating variables.This characteristic results in finding optimal factor combination difficult.Subs...Like other manufacturing techniques,plasma spraying has also a non-linear behavior because of the contribution of many coating variables.This characteristic results in finding optimal factor combination difficult.Subsequently,the issue can be solved through effective and strategic statistical procedures integrated with systematic experimental data.Plasma spray parameters such as power,stand-off distance and powder feed rate have significant influence on coating characteristics like Young’s modulus.This paper presents the use of statistical techniques in specifically response surface methodology(RSM),analysis of variance,and regression analysis to develop empirical relationship to predict Young’s modulus of plasma-sprayed alumina coatings.The developed empirical relationships can be effectively used to predict Young’s modulus of plasma-sprayed alumina coatings at 95%confidence level.Response graphs and contour plots were constructed to identify the optimum plasma spray parameters to attain maximum Young’s modulus in alumina coatings.A linear regression relationship was established between porosity and Young’s modulus of the alumina coatings.展开更多
Al_(2)O_(3)-Y_(2)O_(3)composite powder with TiO_(2)additive was plasma sprayed to prepare Al_(2)O_(3)-Y_(2)O_(3)composite coatings.The micro structure and properties evolution of the Al_(2)O_(3)-Y_(2)O_(3)coatings dur...Al_(2)O_(3)-Y_(2)O_(3)composite powder with TiO_(2)additive was plasma sprayed to prepare Al_(2)O_(3)-Y_(2)O_(3)composite coatings.The micro structure and properties evolution of the Al_(2)O_(3)-Y_(2)O_(3)coatings during high temperature and thermal shock resistance were investigated.The results show that the micro structure of the Al_(2)O_(3)-Y_(2)O_(3)-TiO_(2)coating is more uniform than that of the Al_(2)O_(3)-Y_(2)O_(3)coating.Meanwhile,amorphous phase is formed in the two coatings.The Al_(2)O_(3)-Y_(2)O_(3)(-TiO_(2))coatings were heat treated for 2 h at temperatures of 800,1000 and 1200℃,respectively.It is found that the microstructure and properties of the two coatings have no obvious change at 800℃.Some of the amorphous phase is crystallized at1000℃,and meanwhile Y_(2)O_(3)and Al_(2)O_(3)react to form YAG phase and YAM phase.At 1200℃,all of the amorphous phases are crystallized.After heat treatment,the micro hardness of the two coatings is increased.The thermal shock resistance of the Al_(2)O_(3)-Y_(2)O_(3)system coatings can be improved by using TC4 titanium alloy as substrate and with NiCrAlY bonding layer.Moreover,the Al_(2)O_(3)-Y_(2)O_(3)-TiO_(2)coating exhibits better thermal shock resistance due to the addition of TiO_(2).展开更多
ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings were fabricated on low carbon steel using atmospheric plasma spraying technique. The microstructure and phase composition of the as-sprayed coatings were examined by sca...ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings were fabricated on low carbon steel using atmospheric plasma spraying technique. The microstructure and phase composition of the as-sprayed coatings were examined by scanning electron microscopy （SEM） and X-ray diffraction （XRD）, respectively. The polarization test, salt spray test and immersion test were used to investigate the corrosion behavior of the coatings in 3.5% NaCl solution. The results suggested that the bilayered Al2O3/ZrO2 coating exhibits superior corrosion resistance when compared with the other coatings. This is ascribed to the presence of very few interconnected pores and stable phases in the coating.展开更多
The Fe-based amorphous coatings were produced by air plasma spraying. The as-sprayed coatings were heat-treated at the temperature of 573, 873, and 1 023 K, respectively. The crystallization and wear behavior of the h...The Fe-based amorphous coatings were produced by air plasma spraying. The as-sprayed coatings were heat-treated at the temperature of 573, 873, and 1 023 K, respectively. The crystallization and wear behavior of the heat-treated amorphous coatings were investigated. It was found that the amorphous- nanocrystalline transformation appeared when the as-sprayed coatings were treated at 853 K. The crystallization process had completed and a coating with microcrystallines was formed when the treatment temperature reached 1 023 K. The resultant amorphous and nanocrystalline composite coatings exhibited superior wear resistance compared to crystalline coating. It is attributed to fine grain strengthening of formed nanocrystallines.展开更多
Air plasma spraying process was employed to fabricate various hydroxyapatite(HA)coatings on titanium substrates.The influence of processing parameters on the phase composition and the microstructure of the obtained co...Air plasma spraying process was employed to fabricate various hydroxyapatite(HA)coatings on titanium substrates.The influence of processing parameters on the phase composition and the microstructure of the obtained coatings was investigated.The effect of heat treatment on as-sprayed coating in terms of the crystallinity and microstructure was also studied.The phase composition of coatings was analyzed by X-ray diffraction(XRD)and FTIR.The surface and cross-section morphologies and microstructure of coatings as well as the morphology of feedstock were evaluated using scanning electron microscope(SEM).The crystallization temperature of amorphous HA phase in as-sprayed coating was examined by using differential thermal analysis(DTA).The results suggest that phase composition and microstructure of as-sprayed HA coatings strongly depend on the spraying parameters,and heat treatment at 760℃for 2 h is one of effective means for increasing the crystallinity and improvement in microstructure of as-sprayed HA coatings.展开更多
TiN coating was prepared by reactive plasma spraying in the Ar and N2 containing plasma jet. The resuits of XRD show that the TiN coating consists of TiN and Ti3 O, neither Ti2 N nor TiO2 phases. The toughening mechan...TiN coating was prepared by reactive plasma spraying in the Ar and N2 containing plasma jet. The resuits of XRD show that the TiN coating consists of TiN and Ti3 O, neither Ti2 N nor TiO2 phases. The toughening mechanism was characterized by analyzing the SEM morphologies of the TiN coating＇s indentation of microhardness and fracture surfaces. The results indicate that the coating possesses a high toughness. The adhesion strength among the TiN layers is 25.88 MPa, which is slightly lower than that of the Ni/AI bonding coating. The oxidation process of the RPS TiN coating is TiN→Ti3 O→TiO2.展开更多
A novel TiO2-ZnFe2O4 coating is prepared by plasma spraying. The effects of spra ying parameters and the composition of powders on the microstructure, surface mo rphology and photo-absorption of plasma sprayed coating...A novel TiO2-ZnFe2O4 coating is prepared by plasma spraying. The effects of spra ying parameters and the composition of powders on the microstructure, surface mo rphology and photo-absorption of plasma sprayed coatings are studied. The photoc atalytic efficiency of the as-sprayed coatings is evaluated through the photo mi neralization of methylene blue. It was found that TiO2 coatings can decompose me thylene blue under the illumination of ultraviolet rays, and the degrading effic iency is improved with an increase in the content of FeTiO3 in the coatings. How ever, the presence of large amount of ZnFe2O4 compound will substantially lower the photocatalytic efficiency of the TiO2-ZnFe2O4 coatings for the unfavorable p hoto-excited electron-hole transfer process.展开更多
Different compositions of yttrium silicates coatings were deposited on SiC-C/C by plasma spraying and an outer borosilicate glass was applied on the yttrium silicates coatings surfaces. The structure of the multi-laye...Different compositions of yttrium silicates coatings were deposited on SiC-C/C by plasma spraying and an outer borosilicate glass was applied on the yttrium silicates coatings surfaces. The structure of the multi-layer coatings was characterized by XRD and SEM analyses. High temperature oxidation behavior of the multi-layer coatings coated C/C composites was investigated. Results show that SiC/2SiO2 Y2O3/1.5SiO2 Y203/ SiO2 Y2O3/glass multi-layer coating has better high temperature oxidation resistance, protecting carbon/ carbon composites from oxidation at 1 773 K in air for 164 h with the weight loss of 1.65%. The oxidation weight loss of the coated C/C with time accorded with parabolic rule in the temperature range 1 573 K-1 873 K; and the corresponding oxidation activation energy of the coated carbon/carbon composites is 132.2 kJ/mol.展开更多
The non-isothermal crystallization dynamic behavior and mechanism of plasma sprayed Fe_(48)Cr_(15)Mo_(14)C_(15)B_(6)Y_(2)coating were thoroughly studied.The phase transition and crystallization kinetics of the coating...The non-isothermal crystallization dynamic behavior and mechanism of plasma sprayed Fe_(48)Cr_(15)Mo_(14)C_(15)B_(6)Y_(2)coating were thoroughly studied.The phase transition and crystallization kinetics of the coating were elaborately investigated by differential scanning calorimetry(DSC),X-ray diffraction(XRD),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).The findings reveal that the characteristic temperatures of the coating shift to an elevated temperature at a higher heating rate and the crystallization processes are thermally activated.The 3-rd step of crystallization processes is more susceptible to the continuously increased heating rate while the onset crystallization reaction is less sensitive to the continuously enhanced heating rate.Fe_(23)(C,B)_6 phase is inclined to precipitate than other crystal phases due to the substantial pre-generation ofα-Fe.The onset nucleation and growth ofα-Fe crystals is tough due to a higher onset apparent activation energy.Meanwhile,the transformation from Fe_(23)(C,B)_(6)to FeB is harder in comparison with the precipitation of other crystals.The most parts of the three crystallization processes are dominated by three-dimensional diffusion model due to the fact that most values of local Avrami exponent are higher than 2.5.展开更多
基金Projects (50804019, 51165021) supported by the National Natural Science Foundation of ChinaProject (0901ZTB009) supported by the Super Tutor Foundation from the Education Department of Gansu Province, China
文摘A novel aluminum bronze over the Cu-Al binary alloy eutectoid Cu-14Al-4.5Fe was prepared by a jointly-charging one-melting technique and conventional sand casting. The bronze coatings were atmospherically plasma sprayed on the 45# medium carbon steel substrate. The effect of rare earth Ce on the microstructures and Vickers hardness of the cast alloy and coatings were characterized by scanning electron microscopy, X-ray diffraction, electronic probe microanalysis, transmission electron microscopy and microhardness measurements. The results indicate that the hardness of both as-cast alloy and coating are enhanced by the addition of 0.6% Ce due to the refinement of κ phases which are well distributed in the matrix. The rapid solidification in the plasma spray processing retains Fe-supersaturated in the Al-bronze alloy coatings, which avoids the formation of eutectoid （α＋γ2） phase and stacking faults are found in the coatings with Ce added, accordingly improves the mechanical properties.
文摘Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-A12O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200-700 W and 5-30 mm/s respectively, the melted track grew in width and depth. In the optimum range of laser parameters, a homogeneous remelted layer without voids, cavities, unmelted particles and microcracks was formed. On the surface of remelted layers, Al203 and YAIO3 were detected. As a result of isothermal oxidation tests, weight gains of laser remelted coatings were obviously lower than that only plasma sprayed, especially laser remelted NiCrAlY-Al2O3 coatings. The effects of laser remelting and incorporation of A12O3 second phase in N1CrAlY matrix on high temperature oxidation resistance were discussed.
基金the National Natural Science Foundation of China(No.51379070)the Graduate Research and Innovation Projects of Jiangsu Province(No.KYCX21_0463)。
文摘An organic-inorganic hybrid sealing agent was fabricated and used in the plasma sprayed Al_(2)O_(3)-13 wt%TiO_(2)coating,and conventional silicone agent was also used for comparison.Protection performance of the coatings was comprehensively evaluated based on both anti-corrosion and anti-biofouling properties.The results reveal that the sealing treatment is remarkably useful to decrease the porosity of the coating,and the porosity of the coating sealed with the hybrid agent is only 0.035%.Immersion corrosion test and Tafel polarization test reveal that the sealed coating with the hybrid agent exhibits a better corrosion resistance by compared with the coating sealed with silicone agent.The corrosion current density i_(corr) of the hybrid agent sealed coating is only 0.7×10^(-6)A·cm^(-2).Moreover,anti-biofouling tests both in the outdoor analogue hydraulic environment and in the natural marine environment prove that the mentioned novel coating presents a better combination of corrosion resistance and anti-biofouling property by compared with the other coatings,and it could be used as a protection of metal components in the marine environment.
文摘Hot corrosion(HC) of the APS(atomospheric plasma spraying)CoNiCrAlTaSiY coating on a nickel-base superalloy GH864 has been studied. The effect of laser-treatment on hot corrosion resistance was also examined.It was shown that CoNiCrAlTaSiY coating had superior properties in resistance to hot corrosion due to the readiness of the formation of a protective Cr2O3 scale on the coating surface.A model for the mechanism of hot corrosion of this coating has been suggested. Hot corrosion resistance of this coating was significantly increased by the laser treatment simply because the surface of the as sprayed coating was densified by the high power laser beam.
文摘Surface Preparation is very important in adhesive b on ding of spray coatings to the surface of a work piece. The common practice is gr it-blasting of the surface before subjecting it to the spray coating process. In this study, grit-blasting of an AISI 4130 steel (of different heat treatmen ts) with Al 2O 3 particles was studied. Various grit-blasting parameters such as blasting particle size, the distance between blasting nozzle and the work pi ece (25, 30 and 40 cm.), blasting pressure (3,4,5,6 and 7 bars), blasting time ( 3, 6 and 10 seconds), and the blasting angle (45° and 90°) were examined in or der to find the optimum roughness. The mean roughness (Ra) of the grit-blasted surfaces were measured and the vari ations of the roughness with respect to the above mentioned variables were studi ed. The results show that by increasing blasting time, surface roughness increas es up to a maximum and then slightly decreases it with further duration of t he process. On the other hand a lengthy blasting causes some undesirable results such as an increase in residual particles between surface irregularities. There fore an optimum blasting time is of great importance. Increasing the blasting pr essure also provides a rougher surface, but in grit blasting of harder specimens the surface roughness decreases when the pressure reaches a certain limit. About the blasting angle, it was noticed that an angle of 45° results in less r esidual particles between the surface irregularities, in comparison to the angle of 90°. After grit-blasting, the specimens were plasma spray coated with 80% ZrO 2-20 % Y 2O 3 powder. The adhesive strength of the coating to the substrate was the n measured according to the DIN 50160 standard. The results show that for a certain base metal, the adhesive strength is directl y related to the surface roughness of the base material. Residual particles afte r grit-blasting the surface of the specimens can also have a strong deteriorati ng effect on adhesive strength. Finally, it was shown that the hardness of the b ase material had a direct effect on the adhesive strength of the sprayed coating s.
基金The authors are grateful for the financial supports from Guangdong Academy of Sciences Project(2018GDASCX-0402)of China,Yunnan Science and Technology Plan Project of China(2018IC080)the Natural Science Foundation of Hunan Province of China(2018JJ2524).
文摘With the TiB2−SiC powders after spray granulation and vacuum calcination as raw materials,the TiB2−SiC coating was prepared by supersonic atmospheric plasma spraying(SAPS).The effects of spraying power and spraying distance on the properties of the TiB2−SiC coating were investigated and the fabrication processing of SAPS was optimized.The results show that the sprayed powders after calcination have a uniform particle size distribution,good sphericity and enhanced fluidity.The coating prepared by the calcined powders has a dense structure and high deposition efficiency.When the calcined TiB2−SiC powders are used and the spraying power is 95 kW and the spraying distance is 150 mm during supersonic plasma spraying,the obtained TiB2−SiC coating behaves the best comprehensive performance with the porosity,microhardness,bonding strength and resistivity equal to 5.6%,3.57 GPa,18.3 MPa and 10.8 mΩ·cm,respectively.
文摘Corrosion attack of aluminium and magnesium based alloys is a major issue worldwide.The corrosion degradation of an uncoated and atmospheric plasma sprayed alumina(APS)coatings on AZ31B magnesium alloy was investigated using immersion corrosion test in NaCl solutions of different chloride ion concentrations viz.,0.01 M,0.2 M,0.6 M and 1 M.The corroded surface was characterized by an optical microscope and X-ray diffraction.The results showed that the corrosion deterioration of uncoated and coated samples were significantly influenced by chloride ion concentration.The uncoated magnesium and alumina coatings were found to offer a superior corrosion resistance in lower chloride ion concentration NaCl solutions(0.01 M and 0.2 M NaCl).On the other hand the coatings and Mg alloy substrate were found to be highly susceptible to localized damage,and could not provide an effective corrosion protection in solutions containing higher chloride concentrations(0.6 M and 1 M).It was found that the corrosion resistance of the ceramic coatings and base metal gets deteriorated with the increase in the chloride concentrations.
基金Funded by the Special Found for Basic Scientific Research of Central Colleges,Chang'an University(2014G1311093)the AQSIQ Technology Program Project(2013QK111)
文摘Fe-based amorphous and nanocrystalline coatings were fabricated by air plasma spraying. The coatings were further treated by laser remelting process to improve their microstructure and properties. The corrosion resistance of the as-sprayed and laser-remelted coatings in 3.5wt% NaC1 and 1 mol/L HCI solutions was evaluated by electrochemical polarization analysis. It was found that laser-remelted coating appeared much denser than the as-sprayed coating. However, laser-remelted coating contains much more nanocrystalline grains than the as-sprayed coatings, resulting from the lower cooling rate in laser remelting process compared with plasma spraying process. Electrochemical polarization results indicated that the laser-remelted coating has great corrosion resistance than the as-sprayed coating because of its dense structure.
基金the Special Found for Basic Scientific Research of Central Colleges,Chang'an University (00092014G1311093)the Special Fund for Basic Research Support Plan of Chang'an Universitythe Open Fund of Engineering Research Center of Transportation Materials,Ministry of Education of China
文摘Fe-based and Fe/Mo composite amorphous coatings were deposited on the surface of plain carbon steel substrates by atmospheric plasma spraying （APS）. With increasing the Mo alloy content, the microstructure of the coatings revealed more dense structure. The porosities of composite coating were all less than those of Fe-based coat- ing due to Mo alloy self-bonding performance. The ML10 friction and wear tester was employed to investigate the wear behaviors of the coatings under dry sliding conditions. It was found that the mass loss of the resultant coatings decreased with increasing Mo-based powders into the feedstock. This was attributed to the reduction of the delamina- tions resulting from improved intersplat bond with Mo addition.
文摘Surface treatment of engineering materials has recently become important for serviceable engineering components.Many techniques such as thermal and thermo chemical surface treatments have been used to develop surface characteristics of materials.Hardness is the most important property,which influences considerably service life characteristics of coatings.In this investigation,alumina coatings were deposited by atmospheric plasma spray technique under different levels of power,stand-off distances and powder feed rates.Empirical relationship was developed to predict the micro hardness of alumina coatings by incorporating the plasma spray process parameters.The input power and the stand-off distance appeared to be the most significant two parameters affecting the hardness of the coating among the three investigated process parameters.Further,correlating the spray parameters with coating properties enables the identification of characteristics regime to achieve desired quality of coatings.
文摘Like other manufacturing techniques,plasma spraying has also a non-linear behavior because of the contribution of many coating variables.This characteristic results in finding optimal factor combination difficult.Subsequently,the issue can be solved through effective and strategic statistical procedures integrated with systematic experimental data.Plasma spray parameters such as power,stand-off distance and powder feed rate have significant influence on coating characteristics like Young’s modulus.This paper presents the use of statistical techniques in specifically response surface methodology(RSM),analysis of variance,and regression analysis to develop empirical relationship to predict Young’s modulus of plasma-sprayed alumina coatings.The developed empirical relationships can be effectively used to predict Young’s modulus of plasma-sprayed alumina coatings at 95%confidence level.Response graphs and contour plots were constructed to identify the optimum plasma spray parameters to attain maximum Young’s modulus in alumina coatings.A linear regression relationship was established between porosity and Young’s modulus of the alumina coatings.
基金Project supported by the National Natural Science Foundation of China(51672067,51541208,51102074)the Natural Science Foundation of Hebei Province(E2018202034,E2015202070)+1 种基金the Foundation for Talent Training Project in Hebei Province(A2016002026)the Foundation for the Top Talents in Universities of Hebei Province(SLRC2017027)。
文摘Al_(2)O_(3)-Y_(2)O_(3)composite powder with TiO_(2)additive was plasma sprayed to prepare Al_(2)O_(3)-Y_(2)O_(3)composite coatings.The micro structure and properties evolution of the Al_(2)O_(3)-Y_(2)O_(3)coatings during high temperature and thermal shock resistance were investigated.The results show that the micro structure of the Al_(2)O_(3)-Y_(2)O_(3)-TiO_(2)coating is more uniform than that of the Al_(2)O_(3)-Y_(2)O_(3)coating.Meanwhile,amorphous phase is formed in the two coatings.The Al_(2)O_(3)-Y_(2)O_(3)(-TiO_(2))coatings were heat treated for 2 h at temperatures of 800,1000 and 1200℃,respectively.It is found that the microstructure and properties of the two coatings have no obvious change at 800℃.Some of the amorphous phase is crystallized at1000℃,and meanwhile Y_(2)O_(3)and Al_(2)O_(3)react to form YAG phase and YAM phase.At 1200℃,all of the amorphous phases are crystallized.After heat treatment,the micro hardness of the two coatings is increased.The thermal shock resistance of the Al_(2)O_(3)-Y_(2)O_(3)system coatings can be improved by using TC4 titanium alloy as substrate and with NiCrAlY bonding layer.Moreover,the Al_(2)O_(3)-Y_(2)O_(3)-TiO_(2)coating exhibits better thermal shock resistance due to the addition of TiO_(2).
文摘ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings were fabricated on low carbon steel using atmospheric plasma spraying technique. The microstructure and phase composition of the as-sprayed coatings were examined by scanning electron microscopy （SEM） and X-ray diffraction （XRD）, respectively. The polarization test, salt spray test and immersion test were used to investigate the corrosion behavior of the coatings in 3.5% NaCl solution. The results suggested that the bilayered Al2O3/ZrO2 coating exhibits superior corrosion resistance when compared with the other coatings. This is ascribed to the presence of very few interconnected pores and stable phases in the coating.
基金Funded by the Basic Scientific Research of Central Colleges,Chang’an University (No. CHD2011JC126)
文摘The Fe-based amorphous coatings were produced by air plasma spraying. The as-sprayed coatings were heat-treated at the temperature of 573, 873, and 1 023 K, respectively. The crystallization and wear behavior of the heat-treated amorphous coatings were investigated. It was found that the amorphous- nanocrystalline transformation appeared when the as-sprayed coatings were treated at 853 K. The crystallization process had completed and a coating with microcrystallines was formed when the treatment temperature reached 1 023 K. The resultant amorphous and nanocrystalline composite coatings exhibited superior wear resistance compared to crystalline coating. It is attributed to fine grain strengthening of formed nanocrystallines.
文摘Air plasma spraying process was employed to fabricate various hydroxyapatite(HA)coatings on titanium substrates.The influence of processing parameters on the phase composition and the microstructure of the obtained coatings was investigated.The effect of heat treatment on as-sprayed coating in terms of the crystallinity and microstructure was also studied.The phase composition of coatings was analyzed by X-ray diffraction(XRD)and FTIR.The surface and cross-section morphologies and microstructure of coatings as well as the morphology of feedstock were evaluated using scanning electron microscope(SEM).The crystallization temperature of amorphous HA phase in as-sprayed coating was examined by using differential thermal analysis(DTA).The results suggest that phase composition and microstructure of as-sprayed HA coatings strongly depend on the spraying parameters,and heat treatment at 760℃for 2 h is one of effective means for increasing the crystallinity and improvement in microstructure of as-sprayed HA coatings.
基金Item Sponsored by Natural Science Foundation of China (50472033)Natural Science Foundation of Hebei Province of China (503037)
文摘TiN coating was prepared by reactive plasma spraying in the Ar and N2 containing plasma jet. The resuits of XRD show that the TiN coating consists of TiN and Ti3 O, neither Ti2 N nor TiO2 phases. The toughening mechanism was characterized by analyzing the SEM morphologies of the TiN coating＇s indentation of microhardness and fracture surfaces. The results indicate that the coating possesses a high toughness. The adhesion strength among the TiN layers is 25.88 MPa, which is slightly lower than that of the Ni/AI bonding coating. The oxidation process of the RPS TiN coating is TiN→Ti3 O→TiO2.
文摘A novel TiO2-ZnFe2O4 coating is prepared by plasma spraying. The effects of spra ying parameters and the composition of powders on the microstructure, surface mo rphology and photo-absorption of plasma sprayed coatings are studied. The photoc atalytic efficiency of the as-sprayed coatings is evaluated through the photo mi neralization of methylene blue. It was found that TiO2 coatings can decompose me thylene blue under the illumination of ultraviolet rays, and the degrading effic iency is improved with an increase in the content of FeTiO3 in the coatings. How ever, the presence of large amount of ZnFe2O4 compound will substantially lower the photocatalytic efficiency of the TiO2-ZnFe2O4 coatings for the unfavorable p hoto-excited electron-hole transfer process.
基金Supported by National Natural Science Foundation of China(No.50772063)the Program for New Century Excellent Talents in University(No.NCET-06-0893)
文摘Different compositions of yttrium silicates coatings were deposited on SiC-C/C by plasma spraying and an outer borosilicate glass was applied on the yttrium silicates coatings surfaces. The structure of the multi-layer coatings was characterized by XRD and SEM analyses. High temperature oxidation behavior of the multi-layer coatings coated C/C composites was investigated. Results show that SiC/2SiO2 Y2O3/1.5SiO2 Y203/ SiO2 Y2O3/glass multi-layer coating has better high temperature oxidation resistance, protecting carbon/ carbon composites from oxidation at 1 773 K in air for 164 h with the weight loss of 1.65%. The oxidation weight loss of the coated C/C with time accorded with parabolic rule in the temperature range 1 573 K-1 873 K; and the corresponding oxidation activation energy of the coated carbon/carbon composites is 132.2 kJ/mol.
基金Funded by the China Scholarship Council(No.201906710142)。
文摘The non-isothermal crystallization dynamic behavior and mechanism of plasma sprayed Fe_(48)Cr_(15)Mo_(14)C_(15)B_(6)Y_(2)coating were thoroughly studied.The phase transition and crystallization kinetics of the coating were elaborately investigated by differential scanning calorimetry(DSC),X-ray diffraction(XRD),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).The findings reveal that the characteristic temperatures of the coating shift to an elevated temperature at a higher heating rate and the crystallization processes are thermally activated.The 3-rd step of crystallization processes is more susceptible to the continuously increased heating rate while the onset crystallization reaction is less sensitive to the continuously enhanced heating rate.Fe_(23)(C,B)_6 phase is inclined to precipitate than other crystal phases due to the substantial pre-generation ofα-Fe.The onset nucleation and growth ofα-Fe crystals is tough due to a higher onset apparent activation energy.Meanwhile,the transformation from Fe_(23)(C,B)_(6)to FeB is harder in comparison with the precipitation of other crystals.The most parts of the three crystallization processes are dominated by three-dimensional diffusion model due to the fact that most values of local Avrami exponent are higher than 2.5.
