A high precision, high antijamming multipoint infrared telemetry system was developed to measure the piston temperature in internal combustion engine. The temperature at the measuring point is converted into correspon...A high precision, high antijamming multipoint infrared telemetry system was developed to measure the piston temperature in internal combustion engine. The temperature at the measuring point is converted into corresponding voltage signal by the thermo-couple first. Then after the V/F stage, the voltage signal is converted into the frequency signal to drive the infrared light-emitting diode to transmit infrared pulses. At the receiver end, a photosensitive audion receives the infrared pulses. After conversion, the voltage recorded by the receiver stands for the magnitude of temperature at the measuring point. Test results of the system indicate that the system is practical and the system can perform multipoint looping temperature measurements for the piston.展开更多
In order to obtain the dynamic characteristics of a differential piston warm gas selfpressurization system for liquid attitude and divert propulsion system, a transient model is developed using the modular modeling me...In order to obtain the dynamic characteristics of a differential piston warm gas selfpressurization system for liquid attitude and divert propulsion system, a transient model is developed using the modular modeling method. The system includes the solid start cartridge,pressure-amplified tank with liquid monopropellant, liquid regulator, gas generator, and pipes.The one-dimensional finite-element state-variable model is applied to the pipes and the lumped parameter method is adopted for the other modules. The variations of the system operation parameters over time during the startup, steady-state, and pulsing operational processes are obtained from the transient model, and the characteristics of starting time changing with different system parameters are also analyzed. It is shown that the system startup process can be divided into three distinct processes. The starting time monotonically changes with variations of the liquid regulator parameters, first decreasing and then increasing with the mass change of the solid propellant charge of the start cartridge, initial gas cavity volume of the pressure amplified tank and initial gas cushion of the propellant tank. The starting time can be reduced to less than 1.0 s（0.68–0.75 s for the current system）. For meeting the deviation requirements of ±10% of the steady-state propellant tank pressure, the positive deviation requirement is assured by the self-locking pressure and the negative deviation can be assured within an allowable maximum propellant tank volume flowrate（1.6 times the design value for the proposed system） for downstream thrusters for a designed system. The results from the simulation are useful as a guide for further system design and testing.展开更多
The middle convex and varying ellipse piston is th e key component of an internal combustion engine In general,the piston is mac hined by non circular section CNC lathe,but the measuring of piston profile is man...The middle convex and varying ellipse piston is th e key component of an internal combustion engine In general,the piston is mac hined by non circular section CNC lathe,but the measuring of piston profile is manipulated by off line Because the off line measuring reference is differen t from the machining reference,the measurement result is diverse from the act ual dimension A new method to measure the middle convex and varying ellipse p iston profile, which is known as on line measuring, is presented By using thi s kind of method,the high measurement accuracy can be gained,as well as meeting the production requirement.展开更多
This paper provides a numerical analysis model of unsteady heat trans-fer in piston-liner set of an internal combustion engine.The model simulates the un-steady heat transfer process among the combustion mixture,pisto...This paper provides a numerical analysis model of unsteady heat trans-fer in piston-liner set of an internal combustion engine.The model simulates the un-steady heat transfer process among the combustion mixture,piston set,lubricantfilm,liner and coolant in a whole engine cycle,and can predict the temperature fluc-tuation and distribution on piston crown,inner surface of liner,piston ring and thelubricant film.A computer program is developed to calculate the unsteady heat trans-fer process of piston-liner system in a water-cooled diesel engine.展开更多
Improving the specific,technical,economic,and environmental characteristics of piston engines(ICE)operating on alternative gaseous fuels is a pressing task for the energy and mechanical engineering industries.The aim ...Improving the specific,technical,economic,and environmental characteristics of piston engines(ICE)operating on alternative gaseous fuels is a pressing task for the energy and mechanical engineering industries.The aim of the study was to optimize the parameters of the ICE working cycle after replacing the base fuel(propane-butane blend)with syngas from wood sawdust to improve its technical and economic performance based on mathematical modeling.The modeling results were verified through experimental studies(differences for key parameters did not exceed 4.0%).The object of the study was an electric generator based on a single-cylinder spark ignition engine with a power of 1 kW.The article describes the main approaches to creating a mathematical model of the engine working cycle,a test bench for modeling verification,physicochemical properties of the base fuel(propane-butane blend),and laboratory syngas.It was shown that replacing the fuel from a propane-butane blend to laboratory syngas caused a decrease in engine efficiency to 33%(the efficiency of the base ICE was 0.179 vs.the efficiency of 0.119 for the converted ICE for the 0.59 kW power mode).Engine efficiency was chosen as the key criterion for optimizing the working cycle.As a result of optimization,the efficiency of the converted syngas engine was 6.1%higher than that of the base engine running on the propane-butane blend,and the power drop did not exceed 8.0%.Thus,careful fine-tuning of the working cycle parameters allows increasing the technical and economic characteristics of the syngas engine to the level of ICEs running on traditional types of fuel.展开更多
Industry and energy continue to require piston engines(PICE)at a high level worldwide.Therefore,science and technology must urgently work on improving the PICE working cycle.Improving the quality of the intake process...Industry and energy continue to require piston engines(PICE)at a high level worldwide.Therefore,science and technology must urgently work on improving the PICE working cycle.Improving the quality of the intake process of theworking fluid into the cylinder is one of the most effective ways to improve the operational performance of PICE.The purpose of the study was to assess the impact of various cylinder head(CylH)designs on the gas-dynamic and heat-exchange qualities of air flows within an engine model’s intake system.Three different CylH designs were studied:the basic configuration and upgraded cylinder heads with a square valve and a square valve port.These designs are innovative.Laboratory conditions were used to conduct the studies for stationary air flow.The experiments covered the range of Reynolds numbers from 8500 to 96,000.The intake system’s gas dynamics and heat transfer were determined using the thermal anemometry method,which was based on constant-temperature hot-wire anemometers.It has been established that the use of upgraded CylHs causes an increase in the turbulence number of flow by an average of 13.5%.Additionally,itwas found that the increase in the turbulence number of flowin the cylinder is about 19%when installing new CylH designs.It was shown that therewas an increase in the heat transfer coefficient in the intake pipe by 10%–40%when installing modernized CylH designs in the intake system.The article focused on the problems of increasing the turbulence level and intensifying the heat transfer of stationary air flow in the intake system,specifically in PICEs.The study’s findings are novel in the areas of applied gas dynamics and PICEs.展开更多
Owing to their rolling friction,two-dimensional piston pumps are highly suitable as power components for electro-hydrostatic actuators(EHAs).These pumps are particularly advantageous for applications requiring high ef...Owing to their rolling friction,two-dimensional piston pumps are highly suitable as power components for electro-hydrostatic actuators(EHAs).These pumps are particularly advantageous for applications requiring high efficiency and reliability.However,the ambiguity surrounding the output flow characteristics of individual two-dimensional pumps poses a significant challenge in achieving precise closed-loop control of the EHA positions.To address this issue,this study established a comprehensive numerical model that included gap leakage to analyze the impact of leakage on the output flow characteristics of a two-dimensional piston pump.The validity of the numerical analysis was indirectly confirmed through meticulous measurements of the leakage and volumetric efficiency,ensuring robust results.The research findings indicated that,at lower pump speeds,leakage significantly affected the output flow rate,leading to potential inefficiencies in the system.Conversely,at higher rotational speeds,the impact of leakage was less pronounced,implying that the influence of leakage on the pump outlet flow must be carefully considered and managed for EHAs to perform position servo control.Additionally,the research demonstrates that two-dimensional motion does not have a unique or additional effect on pump leakage,thus simplifying the design considerations.Finally,the study concluded that maintaining an oil-filled leakage environment is beneficial because it helps reduce the impact of leakage and enhances the overall volumetric efficiency of the pump system.展开更多
The flow ripple caused by an axial piston pump may lead to pipe vibrations and lower hydraulic component reliability,which are of particular concern in hydraulic systems.The valve plate of the pump is considered the p...The flow ripple caused by an axial piston pump may lead to pipe vibrations and lower hydraulic component reliability,which are of particular concern in hydraulic systems.The valve plate of the pump is considered the part most related to flow ripple,and its structural design is an important topic.In this study,an analytical model for the axial piston pump flow ripple was established and verified using a numerical analysis with computational fluid dynamics(CFD)calculations.Moreover,a parametric analysis of the valve plate was performed to investigate the critical parameters and their ranges.A fast optimization method,the rotation vector optimization method(RVOM),was proposed for the valve plate design and compared with the currently used optimization methods to prove its efficiency.As a constant-pressure pump works in different states of swashplate angle,outlet pressure,and pump speed,an optimization principle for the entire working status was proposed to achieve the overall reduction performance.A test rig for an aircraft hydraulic pump was established,and validation experiments were conducted.It was determined that the optimized pump could achieve reduction at multiple working statuses,and the largest pressure pulsation reduction ratios for the typical speed and speed sweep tests reached 64.7%and 71.7%,respectively.The model and method proposed in this study are proven to be effective and accurate.展开更多
Vibrations or dither's are features of the PWM servo control system in their steady outputs. On the grounds of analyses and experiments of a PWM pneumatic servo control system, the paper puts forward four varietie...Vibrations or dither's are features of the PWM servo control system in their steady outputs. On the grounds of analyses and experiments of a PWM pneumatic servo control system, the paper puts forward four varieties of PWM modulation methods, and concludes on the relationship between dithers and the different methods, and then discusses the influence of friction to the dithers. Results from experiments regarding the dynamic and static responses on the given system support the theories presented.展开更多
Due to the inability of manufacturing a single monolithic mirror at the 10-meter scales,segmented mirrors have become indispensable tools in modern astronomical research.However,to match the imaging performance of the...Due to the inability of manufacturing a single monolithic mirror at the 10-meter scales,segmented mirrors have become indispensable tools in modern astronomical research.However,to match the imaging performance of the monolithic counterpart,the sub-mirrors must maintain precise co-phasing.Piston error critically degrades segmented mirror imaging quality,necessitating efficient and precise detection.To ad-dress the limitations that the conventional circular-aperture diffraction with two-wavelength algorithm is sus-ceptible to decentration errors,and the traditional convolutional neural networks(CNNs)struggle to capture global features under large-range piston errors due to their restricted local receptive fields,this paper pro-poses a method that integrates extended Young’s interference principles with a Vision Transformer(ViT)to detect piston error.By suppressing decentration error interference through two symmetrically arranged aper-tures and extending the measurement range to±7.95μm via a two-wavelength(589 nm/600 nm)algorithm.This approach exploits ViT’s self-attention mechanism to model global characteristics of interference fringes.Unlike CNNs constrained by local convolutional kernels,the ViT significantly improves sensitivity to inter-ferogram periodicity.The simulation results demonstrate that the proposed method achieves a measurement accuracy of 5 nm(0.0083λ0)across the range of±7.95μm,while maintaining an accuracy exceeding 95%in the presence of Gaussian noise(SNR≥15 dB),Poisson noise(λ≥9 photons/pixel),and sub-mirror gap er-ror(Egap≤0.2)interference.Moreover,the detection speed shows significant improvement compared to the cross-correlation algorithm.This study establishes an accurate,robust framework for segmented mirror error detection,advancing high-precision astronomical observation.展开更多
According to the Mindlin plate theory and the first-order piston theory,this work obtains accurate closed-form eigensolutions for the flutter problem of three-dimensional(3D)rectangular laminated panels.The governing ...According to the Mindlin plate theory and the first-order piston theory,this work obtains accurate closed-form eigensolutions for the flutter problem of three-dimensional(3D)rectangular laminated panels.The governing differential equations are derived by the Hamilton's variational principle,and then solved by the iterative Separation-of-Variable(i SOV)method,which are applicable to arbitrary combinations of homogeneous Boundary Conditions(BCs).However,only the simply-support,clamped and cantilever panels are considered in this work for the sake of clarity.With the closed-form eigensolutions,the flutter frequency,flutter mode and flutter boundary are presented,and the effect of shear deformation and aerodynamic damping on flutter frequencies is investigated.Besides,the relation between panel energy and the work of aerodynamic load is discussed.The numerical comparisons reveal the following.(A)The flutter eigenvalues obtained by the present method are accurate,validated by the Finite Element Method(FEM)and the Galerkin method.(B)When the span-chord ratio is larger than 3,simplifying a 3D panel to 2D(two-dimensional)panel is reasonable and the relative differences of the flutter points predicted by the two models are less than one percent.(C)The reciprocal relationship between the mechanical energy of the panel and the work done by aerodynamic load is verified by using the present flutter eigenvalues and modes,further indicating the high accuracy of the present solutions.(D)The coupling of shear deformation and aerodynamic damping prevents frequency coalescing.展开更多
An aviation hydraulic axial piston pump＇s degradation fiom comprehensive wear is a typical gradual failure model. Accurate wear prediction is difficult as random and uncertain char- acteristics must be factored into ...An aviation hydraulic axial piston pump＇s degradation fiom comprehensive wear is a typical gradual failure model. Accurate wear prediction is difficult as random and uncertain char- acteristics must be factored into the estimation. The internal wear status of the axial piston pump is characterized by the return oil flow based on fault mechanism analysis of the main frictional pairs in the pump. The performance degradation model is described by the Wiener process to predict the remaining useful life （RUL） of the pump. Maximum likelihood estimation （MLE） is performed by utilizing the expectation maximization （EM） algorithm to estimate the initial parameters of the Wiener process while recursive estimation is conducted utilizing the Kalman filter method to estimate the drift coefficient of the Wiener process. The RUL of the pump is then calculated accord- ing to the performance degradation model based on the Wiener process. Experimental results indi- cate that the return oil flow is a suitable characteristic for reflecting the internal wear status of the axial piston pump, and thus the Wiener process-based method may effectively predicate the RUL of the pump.展开更多
The limit working parameters and service life of axial piston pump are determined by the carrying ability and lubrication characteristic of its key friction pairs. Therefore, the design and optimization of the key fri...The limit working parameters and service life of axial piston pump are determined by the carrying ability and lubrication characteristic of its key friction pairs. Therefore, the design and optimization of the key friction pairs are always a key and difficult problem in the research on axial piston pump. In the traditional research on piston/cylinder pair, the assembly relationship of piston and cylinder bore is simplified into ideal cylindrical pair, which can not be used to analyze the influences of radial micro-motion of piston on the distribution characteristics of oil-film thickness and pressure in details. In this paper, based on the lubrication theory of the oil film, a numerical simulation model is built, taking the influences of roughness, elastic deformation of piston and pressure-viscosity effect into consideration. With the simulation model, the dynamic characteristics of the radial micro-motion and pressure distribution are analyzed, and the relationships between radial micro-motion and carrying ability, lubrication condition, and abrasion are discussed. Furthermore, a model pump for pressure distribution measurement of oil film between piston and cylinder bore is designed. The comparison of simulation and experimental results of pressure distribution shows that the simulation model has high accuracy. The experiment and simulation results demonstrate that the pressure distribution has peak values that are much higher than the boundary pressure in the piston chamber due to the radial micro-motion, and the abrasion of piston takes place mainly on the hand close to piston ball. In addition, improvement of manufacturing roundness and straightness of piston and cylinder bore is helpful to improve the carrying ability of piston/cylinder pair. The proposed research provides references for designing piston/cylinder pair, and helps to prolong the service life of axial piston pump.展开更多
The piston pump is the key power component in the civil aircraft hydraulic system,and the most common pump used in the aviation field is the pressure compensated variable displacement type.In this review paper,a basic...The piston pump is the key power component in the civil aircraft hydraulic system,and the most common pump used in the aviation field is the pressure compensated variable displacement type.In this review paper,a basic introduction to the civil aircraft piston pump is presented,including the classification,structure,working principle,design features,and achievements by some research groups.Then,the future directions of the aircraft pump are reported from various perspectives.Further,the critical technologies are analyzed and summarized in detail from six thrust areas:friction couples,noise reduction,inlet boost,thermal management,fault diagnosis and health management,and mechanical seal.Finally,the challenges and limitations of the research on the aircraft pump are discussed to provide valuable insight for future scholars.展开更多
This paper presents a kind of modeling approach to the study of the thermal-hydraulic piston pump which is used in the airplane comprehensively. A set of lumped parameter mathematical models are developed which are ba...This paper presents a kind of modeling approach to the study of the thermal-hydraulic piston pump which is used in the airplane comprehensively. A set of lumped parameter mathematical models are developed which are based on conservation of energy. Heat transfer analysis for the piston pump is also given in the paper in which the heat flow inside the piston pump is described precisely. The theoretical basis and modeling stratagy are applied in a typical thermal-hydraulic circuit containing the piston pump. Simulation results are presented which show a comparison of model/rig performance and the agreement obtained demonstrates the validity of the modeling approach.展开更多
A particular emphasis is placed on the virtual prototype technology （VPT） of axial piston pump. With this technology it is convenient and flexible to build a complicated 3D virtual based on real physical model. The ...A particular emphasis is placed on the virtual prototype technology （VPT） of axial piston pump. With this technology it is convenient and flexible to build a complicated 3D virtual based on real physical model. The actual kinematics pairs of the parts were added on the model. The fluid characters were calculated by hydraulic software. The shape of the parts, the flexible body of parts, etc were improved in this prototype. So the virtual prototype of piston pump can work in computer like a real piston pump, and the flow ripple, pressure pulsation, motion principle, stress of parts, etc can be investigated. The development of the VPT is introduced at the beginning, and the modeling process of the virtual prototype is explained. Then a special emphasis is laid on the relationship between the dynamics model and the hydraulic model, and the simulations on the flow ripple, pressure pulsation, motion principle, the stress and strain distribution of the middle shaft and piston are operated. Finally, the advantages and disadvantages of the VPT are discussed. The improved virtual prototype of piston pump more tally with the real situation and the VPT has a great potential in simulation on hydraulic components.展开更多
Axial piston pump with pre-compression volume（PCV） has lower flow ripple in large scale of operating condition than the traditional one. However, there is lack of precise simulation model of the axial piston pump wi...Axial piston pump with pre-compression volume（PCV） has lower flow ripple in large scale of operating condition than the traditional one. However, there is lack of precise simulation model of the axial piston pump with PCV, so the parameters of PCV are difticult to be determined. A finite element simulation model for piston pump with PCV is built by considering the piston movement, the fluid characteristic（including fluid compressibility and viscosity） and the leakage flow rate. Then a test of the pump flow ripple called the secondary source method is implemented to validate the simulation model. Thirdly, by comparing results among the simulation results, test results and results from other publications at the same operating condition, the simulation model is validated and used in optimizing the axial piston pump with PCV. According to the pump flow ripples obtained by the simulation model with different PCV parameters, the flow ripple is the smallest when the PCV angle is 13~, the PCV volume is 1.3 ~ I0-4 m3 at such operating condition that the pump suction pressure is 2 MPa, the pump delivery pressure 15 MPa, the pump speed 1 000 r/min, the swash plate angle 13~. At the same time, the flow ripple can be reduced when the pump suction pressure is 2 MPa, the pump delivery pressure is 5 MPa,15 MPa, 22 MPa, pump speed is 400 r/min, 1 000 r/rain, 1 500 r/rain, the swash plate angle is ll~, 13~, 15~ and 17~, respectively. The finite element simulation model proposed provides a method for optimizing the PCV structure and guiding for designing a quieter axial piston pump.展开更多
文摘A high precision, high antijamming multipoint infrared telemetry system was developed to measure the piston temperature in internal combustion engine. The temperature at the measuring point is converted into corresponding voltage signal by the thermo-couple first. Then after the V/F stage, the voltage signal is converted into the frequency signal to drive the infrared light-emitting diode to transmit infrared pulses. At the receiver end, a photosensitive audion receives the infrared pulses. After conversion, the voltage recorded by the receiver stands for the magnitude of temperature at the measuring point. Test results of the system indicate that the system is practical and the system can perform multipoint looping temperature measurements for the piston.
文摘In order to obtain the dynamic characteristics of a differential piston warm gas selfpressurization system for liquid attitude and divert propulsion system, a transient model is developed using the modular modeling method. The system includes the solid start cartridge,pressure-amplified tank with liquid monopropellant, liquid regulator, gas generator, and pipes.The one-dimensional finite-element state-variable model is applied to the pipes and the lumped parameter method is adopted for the other modules. The variations of the system operation parameters over time during the startup, steady-state, and pulsing operational processes are obtained from the transient model, and the characteristics of starting time changing with different system parameters are also analyzed. It is shown that the system startup process can be divided into three distinct processes. The starting time monotonically changes with variations of the liquid regulator parameters, first decreasing and then increasing with the mass change of the solid propellant charge of the start cartridge, initial gas cavity volume of the pressure amplified tank and initial gas cushion of the propellant tank. The starting time can be reduced to less than 1.0 s（0.68–0.75 s for the current system）. For meeting the deviation requirements of ±10% of the steady-state propellant tank pressure, the positive deviation requirement is assured by the self-locking pressure and the negative deviation can be assured within an allowable maximum propellant tank volume flowrate（1.6 times the design value for the proposed system） for downstream thrusters for a designed system. The results from the simulation are useful as a guide for further system design and testing.
基金This project is supported by National Natural Science Foundation of China(No.59675066).
文摘The middle convex and varying ellipse piston is th e key component of an internal combustion engine In general,the piston is mac hined by non circular section CNC lathe,but the measuring of piston profile is manipulated by off line Because the off line measuring reference is differen t from the machining reference,the measurement result is diverse from the act ual dimension A new method to measure the middle convex and varying ellipse p iston profile, which is known as on line measuring, is presented By using thi s kind of method,the high measurement accuracy can be gained,as well as meeting the production requirement.
文摘This paper provides a numerical analysis model of unsteady heat trans-fer in piston-liner set of an internal combustion engine.The model simulates the un-steady heat transfer process among the combustion mixture,piston set,lubricantfilm,liner and coolant in a whole engine cycle,and can predict the temperature fluc-tuation and distribution on piston crown,inner surface of liner,piston ring and thelubricant film.A computer program is developed to calculate the unsteady heat trans-fer process of piston-liner system in a water-cooled diesel engine.
基金the Ministry of Science and Higher Education of the Russian Federation(Ural Federal University Program of Development within the Priority-2030 Program)is gratefully acknowledged.
文摘Improving the specific,technical,economic,and environmental characteristics of piston engines(ICE)operating on alternative gaseous fuels is a pressing task for the energy and mechanical engineering industries.The aim of the study was to optimize the parameters of the ICE working cycle after replacing the base fuel(propane-butane blend)with syngas from wood sawdust to improve its technical and economic performance based on mathematical modeling.The modeling results were verified through experimental studies(differences for key parameters did not exceed 4.0%).The object of the study was an electric generator based on a single-cylinder spark ignition engine with a power of 1 kW.The article describes the main approaches to creating a mathematical model of the engine working cycle,a test bench for modeling verification,physicochemical properties of the base fuel(propane-butane blend),and laboratory syngas.It was shown that replacing the fuel from a propane-butane blend to laboratory syngas caused a decrease in engine efficiency to 33%(the efficiency of the base ICE was 0.179 vs.the efficiency of 0.119 for the converted ICE for the 0.59 kW power mode).Engine efficiency was chosen as the key criterion for optimizing the working cycle.As a result of optimization,the efficiency of the converted syngas engine was 6.1%higher than that of the base engine running on the propane-butane blend,and the power drop did not exceed 8.0%.Thus,careful fine-tuning of the working cycle parameters allows increasing the technical and economic characteristics of the syngas engine to the level of ICEs running on traditional types of fuel.
文摘Industry and energy continue to require piston engines(PICE)at a high level worldwide.Therefore,science and technology must urgently work on improving the PICE working cycle.Improving the quality of the intake process of theworking fluid into the cylinder is one of the most effective ways to improve the operational performance of PICE.The purpose of the study was to assess the impact of various cylinder head(CylH)designs on the gas-dynamic and heat-exchange qualities of air flows within an engine model’s intake system.Three different CylH designs were studied:the basic configuration and upgraded cylinder heads with a square valve and a square valve port.These designs are innovative.Laboratory conditions were used to conduct the studies for stationary air flow.The experiments covered the range of Reynolds numbers from 8500 to 96,000.The intake system’s gas dynamics and heat transfer were determined using the thermal anemometry method,which was based on constant-temperature hot-wire anemometers.It has been established that the use of upgraded CylHs causes an increase in the turbulence number of flow by an average of 13.5%.Additionally,itwas found that the increase in the turbulence number of flowin the cylinder is about 19%when installing new CylH designs.It was shown that therewas an increase in the heat transfer coefficient in the intake pipe by 10%–40%when installing modernized CylH designs in the intake system.The article focused on the problems of increasing the turbulence level and intensifying the heat transfer of stationary air flow in the intake system,specifically in PICEs.The study’s findings are novel in the areas of applied gas dynamics and PICEs.
基金Supported by National Natural Science Foundation of China(Grant No.52205072).
文摘Owing to their rolling friction,two-dimensional piston pumps are highly suitable as power components for electro-hydrostatic actuators(EHAs).These pumps are particularly advantageous for applications requiring high efficiency and reliability.However,the ambiguity surrounding the output flow characteristics of individual two-dimensional pumps poses a significant challenge in achieving precise closed-loop control of the EHA positions.To address this issue,this study established a comprehensive numerical model that included gap leakage to analyze the impact of leakage on the output flow characteristics of a two-dimensional piston pump.The validity of the numerical analysis was indirectly confirmed through meticulous measurements of the leakage and volumetric efficiency,ensuring robust results.The research findings indicated that,at lower pump speeds,leakage significantly affected the output flow rate,leading to potential inefficiencies in the system.Conversely,at higher rotational speeds,the impact of leakage was less pronounced,implying that the influence of leakage on the pump outlet flow must be carefully considered and managed for EHAs to perform position servo control.Additionally,the research demonstrates that two-dimensional motion does not have a unique or additional effect on pump leakage,thus simplifying the design considerations.Finally,the study concluded that maintaining an oil-filled leakage environment is beneficial because it helps reduce the impact of leakage and enhances the overall volumetric efficiency of the pump system.
基金Supported by National Natural Science Foundation of China(Grant No.51975025)National Key Research and Development Program of China(Grant No.2019YFB2004500)。
文摘The flow ripple caused by an axial piston pump may lead to pipe vibrations and lower hydraulic component reliability,which are of particular concern in hydraulic systems.The valve plate of the pump is considered the part most related to flow ripple,and its structural design is an important topic.In this study,an analytical model for the axial piston pump flow ripple was established and verified using a numerical analysis with computational fluid dynamics(CFD)calculations.Moreover,a parametric analysis of the valve plate was performed to investigate the critical parameters and their ranges.A fast optimization method,the rotation vector optimization method(RVOM),was proposed for the valve plate design and compared with the currently used optimization methods to prove its efficiency.As a constant-pressure pump works in different states of swashplate angle,outlet pressure,and pump speed,an optimization principle for the entire working status was proposed to achieve the overall reduction performance.A test rig for an aircraft hydraulic pump was established,and validation experiments were conducted.It was determined that the optimized pump could achieve reduction at multiple working statuses,and the largest pressure pulsation reduction ratios for the typical speed and speed sweep tests reached 64.7%and 71.7%,respectively.The model and method proposed in this study are proven to be effective and accurate.
文摘Vibrations or dither's are features of the PWM servo control system in their steady outputs. On the grounds of analyses and experiments of a PWM pneumatic servo control system, the paper puts forward four varieties of PWM modulation methods, and concludes on the relationship between dithers and the different methods, and then discusses the influence of friction to the dithers. Results from experiments regarding the dynamic and static responses on the given system support the theories presented.
文摘Due to the inability of manufacturing a single monolithic mirror at the 10-meter scales,segmented mirrors have become indispensable tools in modern astronomical research.However,to match the imaging performance of the monolithic counterpart,the sub-mirrors must maintain precise co-phasing.Piston error critically degrades segmented mirror imaging quality,necessitating efficient and precise detection.To ad-dress the limitations that the conventional circular-aperture diffraction with two-wavelength algorithm is sus-ceptible to decentration errors,and the traditional convolutional neural networks(CNNs)struggle to capture global features under large-range piston errors due to their restricted local receptive fields,this paper pro-poses a method that integrates extended Young’s interference principles with a Vision Transformer(ViT)to detect piston error.By suppressing decentration error interference through two symmetrically arranged aper-tures and extending the measurement range to±7.95μm via a two-wavelength(589 nm/600 nm)algorithm.This approach exploits ViT’s self-attention mechanism to model global characteristics of interference fringes.Unlike CNNs constrained by local convolutional kernels,the ViT significantly improves sensitivity to inter-ferogram periodicity.The simulation results demonstrate that the proposed method achieves a measurement accuracy of 5 nm(0.0083λ0)across the range of±7.95μm,while maintaining an accuracy exceeding 95%in the presence of Gaussian noise(SNR≥15 dB),Poisson noise(λ≥9 photons/pixel),and sub-mirror gap er-ror(Egap≤0.2)interference.Moreover,the detection speed shows significant improvement compared to the cross-correlation algorithm.This study establishes an accurate,robust framework for segmented mirror error detection,advancing high-precision astronomical observation.
基金support of the National Natural Science Foundation of China(No.12172023)。
文摘According to the Mindlin plate theory and the first-order piston theory,this work obtains accurate closed-form eigensolutions for the flutter problem of three-dimensional(3D)rectangular laminated panels.The governing differential equations are derived by the Hamilton's variational principle,and then solved by the iterative Separation-of-Variable(i SOV)method,which are applicable to arbitrary combinations of homogeneous Boundary Conditions(BCs).However,only the simply-support,clamped and cantilever panels are considered in this work for the sake of clarity.With the closed-form eigensolutions,the flutter frequency,flutter mode and flutter boundary are presented,and the effect of shear deformation and aerodynamic damping on flutter frequencies is investigated.Besides,the relation between panel energy and the work of aerodynamic load is discussed.The numerical comparisons reveal the following.(A)The flutter eigenvalues obtained by the present method are accurate,validated by the Finite Element Method(FEM)and the Galerkin method.(B)When the span-chord ratio is larger than 3,simplifying a 3D panel to 2D(two-dimensional)panel is reasonable and the relative differences of the flutter points predicted by the two models are less than one percent.(C)The reciprocal relationship between the mechanical energy of the panel and the work done by aerodynamic load is verified by using the present flutter eigenvalues and modes,further indicating the high accuracy of the present solutions.(D)The coupling of shear deformation and aerodynamic damping prevents frequency coalescing.
基金supported by the National Natural Science Foundation of China(No.51305011)the National Basic Research Program of China(No.2014CB046402)the 111 Project of China
文摘An aviation hydraulic axial piston pump＇s degradation fiom comprehensive wear is a typical gradual failure model. Accurate wear prediction is difficult as random and uncertain char- acteristics must be factored into the estimation. The internal wear status of the axial piston pump is characterized by the return oil flow based on fault mechanism analysis of the main frictional pairs in the pump. The performance degradation model is described by the Wiener process to predict the remaining useful life （RUL） of the pump. Maximum likelihood estimation （MLE） is performed by utilizing the expectation maximization （EM） algorithm to estimate the initial parameters of the Wiener process while recursive estimation is conducted utilizing the Kalman filter method to estimate the drift coefficient of the Wiener process. The RUL of the pump is then calculated accord- ing to the performance degradation model based on the Wiener process. Experimental results indi- cate that the return oil flow is a suitable characteristic for reflecting the internal wear status of the axial piston pump, and thus the Wiener process-based method may effectively predicate the RUL of the pump.
基金supported by National Natural Science Foundation of China(Grant No. 51075360)Doctoral Foundation of Ministry of Education of China(Grant No. 20090101110041)National Key Technology R&D Program of the Twelfth Five-year Plan of China(Grant No. 2011BAF09B03)
文摘The limit working parameters and service life of axial piston pump are determined by the carrying ability and lubrication characteristic of its key friction pairs. Therefore, the design and optimization of the key friction pairs are always a key and difficult problem in the research on axial piston pump. In the traditional research on piston/cylinder pair, the assembly relationship of piston and cylinder bore is simplified into ideal cylindrical pair, which can not be used to analyze the influences of radial micro-motion of piston on the distribution characteristics of oil-film thickness and pressure in details. In this paper, based on the lubrication theory of the oil film, a numerical simulation model is built, taking the influences of roughness, elastic deformation of piston and pressure-viscosity effect into consideration. With the simulation model, the dynamic characteristics of the radial micro-motion and pressure distribution are analyzed, and the relationships between radial micro-motion and carrying ability, lubrication condition, and abrasion are discussed. Furthermore, a model pump for pressure distribution measurement of oil film between piston and cylinder bore is designed. The comparison of simulation and experimental results of pressure distribution shows that the simulation model has high accuracy. The experiment and simulation results demonstrate that the pressure distribution has peak values that are much higher than the boundary pressure in the piston chamber due to the radial micro-motion, and the abrasion of piston takes place mainly on the hand close to piston ball. In addition, improvement of manufacturing roundness and straightness of piston and cylinder bore is helpful to improve the carrying ability of piston/cylinder pair. The proposed research provides references for designing piston/cylinder pair, and helps to prolong the service life of axial piston pump.
基金financially supported by the National Natural Science Foundation of China(No.51775013)the Aeronautical Science Foundation of China(No.2016ZC09007).
文摘The piston pump is the key power component in the civil aircraft hydraulic system,and the most common pump used in the aviation field is the pressure compensated variable displacement type.In this review paper,a basic introduction to the civil aircraft piston pump is presented,including the classification,structure,working principle,design features,and achievements by some research groups.Then,the future directions of the aircraft pump are reported from various perspectives.Further,the critical technologies are analyzed and summarized in detail from six thrust areas:friction couples,noise reduction,inlet boost,thermal management,fault diagnosis and health management,and mechanical seal.Finally,the challenges and limitations of the research on the aircraft pump are discussed to provide valuable insight for future scholars.
文摘This paper presents a kind of modeling approach to the study of the thermal-hydraulic piston pump which is used in the airplane comprehensively. A set of lumped parameter mathematical models are developed which are based on conservation of energy. Heat transfer analysis for the piston pump is also given in the paper in which the heat flow inside the piston pump is described precisely. The theoretical basis and modeling stratagy are applied in a typical thermal-hydraulic circuit containing the piston pump. Simulation results are presented which show a comparison of model/rig performance and the agreement obtained demonstrates the validity of the modeling approach.
基金supported by National Key Technology R&D Program of the 11th Five-year Plan of China (Grant No. 2006BAF01B01, 2006BAF01B04)
文摘A particular emphasis is placed on the virtual prototype technology （VPT） of axial piston pump. With this technology it is convenient and flexible to build a complicated 3D virtual based on real physical model. The actual kinematics pairs of the parts were added on the model. The fluid characters were calculated by hydraulic software. The shape of the parts, the flexible body of parts, etc were improved in this prototype. So the virtual prototype of piston pump can work in computer like a real piston pump, and the flow ripple, pressure pulsation, motion principle, stress of parts, etc can be investigated. The development of the VPT is introduced at the beginning, and the modeling process of the virtual prototype is explained. Then a special emphasis is laid on the relationship between the dynamics model and the hydraulic model, and the simulations on the flow ripple, pressure pulsation, motion principle, the stress and strain distribution of the middle shaft and piston are operated. Finally, the advantages and disadvantages of the VPT are discussed. The improved virtual prototype of piston pump more tally with the real situation and the VPT has a great potential in simulation on hydraulic components.
基金supported by National Key Technology R&D Program of the Eleventh Five-year Plan of China(Grant No.2011BAF09B03)National Natural Science Foundation of China(Grant No.51075360)
文摘Axial piston pump with pre-compression volume（PCV） has lower flow ripple in large scale of operating condition than the traditional one. However, there is lack of precise simulation model of the axial piston pump with PCV, so the parameters of PCV are difticult to be determined. A finite element simulation model for piston pump with PCV is built by considering the piston movement, the fluid characteristic（including fluid compressibility and viscosity） and the leakage flow rate. Then a test of the pump flow ripple called the secondary source method is implemented to validate the simulation model. Thirdly, by comparing results among the simulation results, test results and results from other publications at the same operating condition, the simulation model is validated and used in optimizing the axial piston pump with PCV. According to the pump flow ripples obtained by the simulation model with different PCV parameters, the flow ripple is the smallest when the PCV angle is 13~, the PCV volume is 1.3 ~ I0-4 m3 at such operating condition that the pump suction pressure is 2 MPa, the pump delivery pressure 15 MPa, the pump speed 1 000 r/min, the swash plate angle 13~. At the same time, the flow ripple can be reduced when the pump suction pressure is 2 MPa, the pump delivery pressure is 5 MPa,15 MPa, 22 MPa, pump speed is 400 r/min, 1 000 r/rain, 1 500 r/rain, the swash plate angle is ll~, 13~, 15~ and 17~, respectively. The finite element simulation model proposed provides a method for optimizing the PCV structure and guiding for designing a quieter axial piston pump.
