Two-stage directional valves usually employ proportional pilot control technology,which has the disadvantages of dead zones,leakage,and the large moving mass of the pilot valve.It is difficult,therefore,to achieve fas...Two-stage directional valves usually employ proportional pilot control technology,which has the disadvantages of dead zones,leakage,and the large moving mass of the pilot valve.It is difficult,therefore,to achieve fast-response performance of the main valve.In order to overcome this problem,a switching pilot technology that employs two independent high-speed on/off valves(HSVs)is proposed to replace the traditional pilot proportional valve.Due to the rapid switching characteristics of HSVs,the dead zone of the pilot stage is avoided,and the dynamic response performance of the main valve is improved.The experiments indicate that the switching frequency of the pilot HSVs and supply pressure of the pilot stage have a very large effect on the dynamic performance and control accuracy of the main valve.Increasing the switching frequency of the pilot HSVs is helpful for improving main-valve control accuracy.The larger supply pressure of the pilot stage can achieve a faster dynamic performance of the main valve while causing larger static errors.The results show that the switching pilot technology can clearly improve the static and dynamic performances of the main valve.With the increase of pilot supply pressure,the step rise time is reduced from 21.4 ms to 16.8 ms,and the dynamic performance of the main valve is improved by 21.5%.With the increase of pilot switching frequency,the steady-state error decreases from 24μm to 20μm,and the control accuracy of the main valve is improved by 16.7%.展开更多
A new flow field mathematical model is proposed to describe accurately the flow field structure and calculate the static characteristics of the pilot stage in a deflector jet servo valve(DJSV). The flow field is divid...A new flow field mathematical model is proposed to describe accurately the flow field structure and calculate the static characteristics of the pilot stage in a deflector jet servo valve(DJSV). The flow field is divided into five regions, a 3D turbulent jet is adopted to describe the free jet region, and a velocity distribution expression of the jet is proposed. The jet entrainment model is put forward in the pressure recovery region to describe the coupling relationship between the pressure in the receiving chamber and the jet flow. The static characteristics, including pressure-flow characteristics, pressure characteristics,and flow characteristics of the pilot stage are obtained. The flow field structure and the static characteristics are verified by finite element analysis(FEA) and experiment, respectively, and the mathematical model results are in good agreement with the experimental and simulation results.展开更多
基金supported by the Open Foundation of the State Key Laboratory of Fluid Power and Mechatronic Systems(No.GZKF-201906)the“Pioneer”and“Leading Goose”R&D Program of Zhejiang Province,China(No.2022C01132)+1 种基金the Natural Science Foundation of Zhejiang Province,China(No.LQ21E050017)the China Postdoctoral Science Foundation(Nos.2021M692777 and 2021T140594)。
文摘Two-stage directional valves usually employ proportional pilot control technology,which has the disadvantages of dead zones,leakage,and the large moving mass of the pilot valve.It is difficult,therefore,to achieve fast-response performance of the main valve.In order to overcome this problem,a switching pilot technology that employs two independent high-speed on/off valves(HSVs)is proposed to replace the traditional pilot proportional valve.Due to the rapid switching characteristics of HSVs,the dead zone of the pilot stage is avoided,and the dynamic response performance of the main valve is improved.The experiments indicate that the switching frequency of the pilot HSVs and supply pressure of the pilot stage have a very large effect on the dynamic performance and control accuracy of the main valve.Increasing the switching frequency of the pilot HSVs is helpful for improving main-valve control accuracy.The larger supply pressure of the pilot stage can achieve a faster dynamic performance of the main valve while causing larger static errors.The results show that the switching pilot technology can clearly improve the static and dynamic performances of the main valve.With the increase of pilot supply pressure,the step rise time is reduced from 21.4 ms to 16.8 ms,and the dynamic performance of the main valve is improved by 21.5%.With the increase of pilot switching frequency,the steady-state error decreases from 24μm to 20μm,and the control accuracy of the main valve is improved by 16.7%.
基金supported by the National Natural Science Foundation of China (Nos. 51775383 and 52175059)。
文摘A new flow field mathematical model is proposed to describe accurately the flow field structure and calculate the static characteristics of the pilot stage in a deflector jet servo valve(DJSV). The flow field is divided into five regions, a 3D turbulent jet is adopted to describe the free jet region, and a velocity distribution expression of the jet is proposed. The jet entrainment model is put forward in the pressure recovery region to describe the coupling relationship between the pressure in the receiving chamber and the jet flow. The static characteristics, including pressure-flow characteristics, pressure characteristics,and flow characteristics of the pilot stage are obtained. The flow field structure and the static characteristics are verified by finite element analysis(FEA) and experiment, respectively, and the mathematical model results are in good agreement with the experimental and simulation results.
