To improve the declining performance of a full-feed peanut picking device or solve the mechanical failures that occur due to fluctuations in the feeding rate during operation,the 4HLJI-3000 peanut intelligent picking ...To improve the declining performance of a full-feed peanut picking device or solve the mechanical failures that occur due to fluctuations in the feeding rate during operation,the 4HLJI-3000 peanut intelligent picking combine harvester,which is a picking device with a self-adaptive adjustment of the working clearance,was developed as the research object in this study.Moreover,the key components,such as the picking roller,concave plate sieve and clearance adjustment mechanism of the concave plate sieve,were designed and analysed.Through the force analysis of the concave plate sieve of the picking device,the mathematical model of the concave plate sieve displacement of the picking device and feeding rate was obtained.The software system for monitoring,storing and analysing the concave plate sieve displacement of the picking device based on EasyBuilder Pro was designed,and the road monitoring test of displacement variation of concave plate sieve of the picking device and feeding rate was carried out.The linear function,power function,exponential function,quadratic function,compound function,logarithmic function and cubic function fitting were used to perform regression analysis of the test results by using IBM SPSS software.The results showed that the cubic function model had a higher fitting precision,and its determination coefficient was 0.992.Model verification experiments were proposed,and the results showed that the established cubic function model had a good accuracy.The absolute deviation rate ranged from 0 to 4.83%,and the average deviation rate was 2.22%.The deviation rate increased with an increasing feeding rate.The field experiments also proved that there was a cubic function relationship between the feeding rate and concave plate sieve displacement,the measured concave plate sieve displacement deviation rate ranged from 0 to 6.19%,and the average deviation rate was 2.73%compared with the calculated results.This study can provide a reference for the optimization design of the structure of full-feeding picking devices for peanuts and other crops and the intelligent measurement and control of the feeding rates.展开更多
To improve the quality and efficiency of peanut half-feed harvesting in clay hilly areas in South China and address problems such as excessive soil clumps,broken branches,and seedlings in pods,difficulty in cleaning i...To improve the quality and efficiency of peanut half-feed harvesting in clay hilly areas in South China and address problems such as excessive soil clumps,broken branches,and seedlings in pods,difficulty in cleaning impurities,and the need for manual picking owing to the high soil viscosity and easy hardening,a new half-feed peanut cleaning picker suitable for southern clay hilly areas,including its overall structure and transmission system,was designed.The picker can perform the operations of soil removal,clamping and conveying of seedlings,and orderly pod picking and pod gathering.The structural design of key components and the analysis and determination of key parameters were carried out.By adopting a crank rocker mechanism,a soil removal device was designed.A single-side chain clamping conveying device,which consists of a clamping chain,a pretightening spring,and a guide rail,was designed.A phase tangent configuration of opposite rollers was used to design a pod picking device.Thus,the functions of the half-feed peanut picker,such as cleaning and removing soil,smooth and reliable clamping and conveying,and flexible pod picking,were realized.The field test revealed that when the picking rate was greater than 97%,the soil removal pods drop rate was less than 10%,and the soil removal rate was greater than 50%.The performance indicators meet the design requirements.This study provides a technical reference for the research and development of clean picking technology for upright peanuts in the clay hilly areas of southern China.展开更多
基金supported by the Jiangsu Agricultural Science and Technology Innovation Fund (Grant No.CX (23)3028)National Natural Science Foundation of China (Grant No.52105263)+2 种基金Key Laboratory of Modern Agricultural Intelligent Equipment in South China,Ministry of Agriculture and Rural Affairs,China (HNZJ202201)Key Laboratory of Intelligent Equipment and Robotics for Agriculture of Zhejiang Province (Grant No.2022ZJZD2201)Key Laboratory of Agricultural Equipment for Hilly and Mountainous Areas in Southeastern China (Co-construction by Ministry and Province),Ministry of Agriculture and Rural Affairs (Grant No.QSKF2023004).
文摘To improve the declining performance of a full-feed peanut picking device or solve the mechanical failures that occur due to fluctuations in the feeding rate during operation,the 4HLJI-3000 peanut intelligent picking combine harvester,which is a picking device with a self-adaptive adjustment of the working clearance,was developed as the research object in this study.Moreover,the key components,such as the picking roller,concave plate sieve and clearance adjustment mechanism of the concave plate sieve,were designed and analysed.Through the force analysis of the concave plate sieve of the picking device,the mathematical model of the concave plate sieve displacement of the picking device and feeding rate was obtained.The software system for monitoring,storing and analysing the concave plate sieve displacement of the picking device based on EasyBuilder Pro was designed,and the road monitoring test of displacement variation of concave plate sieve of the picking device and feeding rate was carried out.The linear function,power function,exponential function,quadratic function,compound function,logarithmic function and cubic function fitting were used to perform regression analysis of the test results by using IBM SPSS software.The results showed that the cubic function model had a higher fitting precision,and its determination coefficient was 0.992.Model verification experiments were proposed,and the results showed that the established cubic function model had a good accuracy.The absolute deviation rate ranged from 0 to 4.83%,and the average deviation rate was 2.22%.The deviation rate increased with an increasing feeding rate.The field experiments also proved that there was a cubic function relationship between the feeding rate and concave plate sieve displacement,the measured concave plate sieve displacement deviation rate ranged from 0 to 6.19%,and the average deviation rate was 2.73%compared with the calculated results.This study can provide a reference for the optimization design of the structure of full-feeding picking devices for peanuts and other crops and the intelligent measurement and control of the feeding rates.
基金financially supported by National Natural Science Foundation of China(Grant No.52105263)Jiangsu Agricultural Science and Technology Innovation Fund(Grant No.CX(23)3028)+2 种基金Key Laboratory of Modern Agricultural Intelligent Equipment in South China,Ministry of Agriculture and Rural Affairs,China(Grant No.HNZJ202201)Key Laboratory of Agricultural Equipment for Hilly and Mountainous Areas in Southeastern China(Co-construction by Ministry and Province)Ministry of Agriculture and Rural Affairs(Grant No.QSKF202304).
文摘To improve the quality and efficiency of peanut half-feed harvesting in clay hilly areas in South China and address problems such as excessive soil clumps,broken branches,and seedlings in pods,difficulty in cleaning impurities,and the need for manual picking owing to the high soil viscosity and easy hardening,a new half-feed peanut cleaning picker suitable for southern clay hilly areas,including its overall structure and transmission system,was designed.The picker can perform the operations of soil removal,clamping and conveying of seedlings,and orderly pod picking and pod gathering.The structural design of key components and the analysis and determination of key parameters were carried out.By adopting a crank rocker mechanism,a soil removal device was designed.A single-side chain clamping conveying device,which consists of a clamping chain,a pretightening spring,and a guide rail,was designed.A phase tangent configuration of opposite rollers was used to design a pod picking device.Thus,the functions of the half-feed peanut picker,such as cleaning and removing soil,smooth and reliable clamping and conveying,and flexible pod picking,were realized.The field test revealed that when the picking rate was greater than 97%,the soil removal pods drop rate was less than 10%,and the soil removal rate was greater than 50%.The performance indicators meet the design requirements.This study provides a technical reference for the research and development of clean picking technology for upright peanuts in the clay hilly areas of southern China.
