The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finit...The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finite element code DEFORM 3D.According to the effective plastic strain,the mean stress and the mean plastic strain distribution of the radial forging,the forging penetration efficiency(FPE) was studied throughout each operation.The results show that the effective plastic strain in the center of the forging is always greater than zero for the desirable larger axial drawing velocity.The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper.There is compressive strain layer beneath the surface of the workpiece to be found,while there is tensile strain core in the center of the workpiece.These results could be a valuable reference for designing the similar forging operations.展开更多
Shaped charge liner(SCL)has been extensively applied in oil recovery and defense industries.Achieving superior penetration capability through optimizing SCL structures presents a substantial challenge due to intricate...Shaped charge liner(SCL)has been extensively applied in oil recovery and defense industries.Achieving superior penetration capability through optimizing SCL structures presents a substantial challenge due to intricate rate-dependent processes involving detonation-driven liner collapse,high-speed jet stretching,and penetration.This study introduces an innovative optimization strategy for SCL structures that employs jet penetration efficiency as the primary objective function.The strategy combines experimentally validated finite element method with machine learning(FEM-ML).We propose a novel jet penetration efficiency index derived from enhanced cutoff velocity and shape characteristics of the jet via machine learning.This index effectively evaluates the jet penetration performance.Furthermore,a multi-model fusion based on a machine learning optimization method,called XGBOOST-MFO,is put forward to optimize SCL structure over a large input space.The strategy's feasibility is demonstrated through the optimization of copper SCL implemented via the FEM-ML strategy.Finally,this strategy is extended to optimize the structure of the recently emerging CrMnFeCoNi high-entropy alloy conical liners and hemispherical copper liners.Therefore,the strategy can provide helpful guidance for the engineering design of SCL.展开更多
The penetration of shaped charge jets into targets at high velocities is significantly influenced by the compressibility effect,while at low velocities,the strength effect becomes predominant.In the latter regime,mate...The penetration of shaped charge jets into targets at high velocities is significantly influenced by the compressibility effect,while at low velocities,the strength effect becomes predominant.In the latter regime,material strength dictates the resistance to plastic deformation and flow,a contrast to the shockwave-dominated interactions where compressibility is key.This paper presents a self-consistent compressible penetration theory that considers both the axial penetration and radial crater growth of shaped charge jets into targets.An integrated approach where the axial and radial dynamics are coupled has been proposed,influencing each other through shared physical principles rather than being treated as separate,empirically linked phenomena.The presented theory is rooted in the compressible Bernoulli equation and the linear Rankine-Hugoniot relation.These foundational equations are employed to accurately model the high-pressure shock state and subsequent material flow at the jet-target interface,providing a robust physical basis for the penetration model.Notably,it considers the target material's compressibility,which elevates the pressure at the jet-target interface beyond that observed with incompressible materials.This pressure increase is directly proportional to the target's degree of compressibility.As such,this model of compressible penetration reorients the analytical approach:rather than merely estimating penetration resistance,it determines this value from the target material's specific compressibility and yield strength.This shift from empirical correlations to a physics-based derivation of penetration resistance enhances the model's predictive power,particularly for novel target materials or engagement conditions outside established experimental datasets.This investigation establishes a quantitative link between the material's yield strength and its penetration resistance.The accuracy of this penetration resistance value is paramount,as it significantly influences the predicted crater diameter;indeed,the crater diameter's sensitivity to this resistance underscores the necessity for its precise determination.Ultimately,by integrating the yield strength of the target material,this framework enables the prediction of both the penetration depth and the resultant crater diameter from a shaped charge jet.The theory's validation involved two experimental sets:the first focused on shaped charge jet penetration into 45#steel at varied stand-offs,while the second utilized targets of high-to ultrahigh-strength steel-fiber reactive powder concrete(RPC)with differing strength characteristics.These experimental campaigns were specifically chosen to test the theory against both ductile metallic alloys,where plastic flow is significant,and advanced quasi-brittle cementitious composites,presenting a broad spectrum of material responses and penetration challenges.Resulting hole profiles derived from theoretical calculations demonstrated a strong correspondence with empirical measurements for both material types.展开更多
In order to quantify the losses of nanoparticles in a bend of circular cross-section, the penetration efficiency of nanoparti- cles of sizes ranging from 5.6 nm to 560 nm in diameter is determined as a function of the...In order to quantify the losses of nanoparticles in a bend of circular cross-section, the penetration efficiency of nanoparti- cles of sizes ranging from 5.6 nm to 560 nm in diameter is determined as a function of the Dean number, the Schmidt number and the bend angle. It is shown that the effect of the Dean number on the penetration efficiency depends on the particle size. The Dean number has a stronger effect on the penetration efficiency for small particles than for large particles. There exists a critical value of the Dean number beyond which the penetration efficiency turns from increasing to decreasing with the increase of the Dean number, and this critical value is dependent on the particle size and the bend length. The penetration efficiency increases abruptly when the Schmidt number changes from 7 500 to 25 000. Finally, a theoretical relation between the penetration efficiency and the Dean number, the Schmidt number and the bend length is derived.展开更多
Based on analyzing the conservation of energy of penetrator with enhanced lateral efficiency （PELE） the penetrating against metal target, a theoretical expression predicting the residual velocity of PELE perforating...Based on analyzing the conservation of energy of penetrator with enhanced lateral efficiency （PELE） the penetrating against metal target, a theoretical expression predicting the residual velocity of PELE perforating the target is obtained. By modifying De Marre semi-experience formula,the ballistic limit velocities of PELE penetrating into 2024 aluminum alloy and 45# steel targets are also given. The theoretical predictions fit well with experimental or simulative results.展开更多
Based on the analysis for the interception process of ship-to-air missile system to the anti-ship missile stream, the antagonism of ship-to-air missile and anti-ship missile stream was modeled by Monte Carlo method. T...Based on the analysis for the interception process of ship-to-air missile system to the anti-ship missile stream, the antagonism of ship-to-air missile and anti-ship missile stream was modeled by Monte Carlo method. This model containing the probability of acquiring anti-ship missile, threat estimation, firepower distribution, interception, effectiveness evaluation and firepower turning, can dynamically simulate the antagonism process of anti-ship missile attack stream and anti-air missile weapon system. The anti-ship missile's saturation attack stream for different ship-to-air missile systems can be calculated quantitatively. The simulated results reveal the relations among the anti-ship missile saturation attack and the attack intensity of anti-ship missile, interception mode and the main parameters of anti-air missile weapon system. It provides a theoretical basis for the effective operation of anti-ship missile.展开更多
文摘The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finite element code DEFORM 3D.According to the effective plastic strain,the mean stress and the mean plastic strain distribution of the radial forging,the forging penetration efficiency(FPE) was studied throughout each operation.The results show that the effective plastic strain in the center of the forging is always greater than zero for the desirable larger axial drawing velocity.The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper.There is compressive strain layer beneath the surface of the workpiece to be found,while there is tensile strain core in the center of the workpiece.These results could be a valuable reference for designing the similar forging operations.
基金supported by the NSFC Basic Science Center Program for"Multi-scale Problems in Nonlinear Mechanics" (Grant No.11988102)the NSFC (Grant Nos.U2141204,12172367)+2 种基金the Key Research Program of the Chinese Academy of Sciences (Grant No.ZDRW-CN-2021-2-3)the National Key Research and Development Program of China (Grant No.2022YFC3320504-02)the opening project of State Key Laboratory of Explosion Science and Technology (Grant No.KFJJ21-01 and No.KFJJ18-14 M)。
文摘Shaped charge liner(SCL)has been extensively applied in oil recovery and defense industries.Achieving superior penetration capability through optimizing SCL structures presents a substantial challenge due to intricate rate-dependent processes involving detonation-driven liner collapse,high-speed jet stretching,and penetration.This study introduces an innovative optimization strategy for SCL structures that employs jet penetration efficiency as the primary objective function.The strategy combines experimentally validated finite element method with machine learning(FEM-ML).We propose a novel jet penetration efficiency index derived from enhanced cutoff velocity and shape characteristics of the jet via machine learning.This index effectively evaluates the jet penetration performance.Furthermore,a multi-model fusion based on a machine learning optimization method,called XGBOOST-MFO,is put forward to optimize SCL structure over a large input space.The strategy's feasibility is demonstrated through the optimization of copper SCL implemented via the FEM-ML strategy.Finally,this strategy is extended to optimize the structure of the recently emerging CrMnFeCoNi high-entropy alloy conical liners and hemispherical copper liners.Therefore,the strategy can provide helpful guidance for the engineering design of SCL.
基金the Fundamental Research Funds for the Central Universities of Nanjing University of Science and Technology(CN)under Grant No.30924010803。
文摘The penetration of shaped charge jets into targets at high velocities is significantly influenced by the compressibility effect,while at low velocities,the strength effect becomes predominant.In the latter regime,material strength dictates the resistance to plastic deformation and flow,a contrast to the shockwave-dominated interactions where compressibility is key.This paper presents a self-consistent compressible penetration theory that considers both the axial penetration and radial crater growth of shaped charge jets into targets.An integrated approach where the axial and radial dynamics are coupled has been proposed,influencing each other through shared physical principles rather than being treated as separate,empirically linked phenomena.The presented theory is rooted in the compressible Bernoulli equation and the linear Rankine-Hugoniot relation.These foundational equations are employed to accurately model the high-pressure shock state and subsequent material flow at the jet-target interface,providing a robust physical basis for the penetration model.Notably,it considers the target material's compressibility,which elevates the pressure at the jet-target interface beyond that observed with incompressible materials.This pressure increase is directly proportional to the target's degree of compressibility.As such,this model of compressible penetration reorients the analytical approach:rather than merely estimating penetration resistance,it determines this value from the target material's specific compressibility and yield strength.This shift from empirical correlations to a physics-based derivation of penetration resistance enhances the model's predictive power,particularly for novel target materials or engagement conditions outside established experimental datasets.This investigation establishes a quantitative link between the material's yield strength and its penetration resistance.The accuracy of this penetration resistance value is paramount,as it significantly influences the predicted crater diameter;indeed,the crater diameter's sensitivity to this resistance underscores the necessity for its precise determination.Ultimately,by integrating the yield strength of the target material,this framework enables the prediction of both the penetration depth and the resultant crater diameter from a shaped charge jet.The theory's validation involved two experimental sets:the first focused on shaped charge jet penetration into 45#steel at varied stand-offs,while the second utilized targets of high-to ultrahigh-strength steel-fiber reactive powder concrete(RPC)with differing strength characteristics.These experimental campaigns were specifically chosen to test the theory against both ductile metallic alloys,where plastic flow is significant,and advanced quasi-brittle cementitious composites,presenting a broad spectrum of material responses and penetration challenges.Resulting hole profiles derived from theoretical calculations demonstrated a strong correspondence with empirical measurements for both material types.
基金supported by the Major Program of the National Natural Science Foundation of China(Grant No.11132008)
文摘In order to quantify the losses of nanoparticles in a bend of circular cross-section, the penetration efficiency of nanoparti- cles of sizes ranging from 5.6 nm to 560 nm in diameter is determined as a function of the Dean number, the Schmidt number and the bend angle. It is shown that the effect of the Dean number on the penetration efficiency depends on the particle size. The Dean number has a stronger effect on the penetration efficiency for small particles than for large particles. There exists a critical value of the Dean number beyond which the penetration efficiency turns from increasing to decreasing with the increase of the Dean number, and this critical value is dependent on the particle size and the bend length. The penetration efficiency increases abruptly when the Schmidt number changes from 7 500 to 25 000. Finally, a theoretical relation between the penetration efficiency and the Dean number, the Schmidt number and the bend length is derived.
文摘Based on analyzing the conservation of energy of penetrator with enhanced lateral efficiency （PELE） the penetrating against metal target, a theoretical expression predicting the residual velocity of PELE perforating the target is obtained. By modifying De Marre semi-experience formula,the ballistic limit velocities of PELE penetrating into 2024 aluminum alloy and 45# steel targets are also given. The theoretical predictions fit well with experimental or simulative results.
文摘Based on the analysis for the interception process of ship-to-air missile system to the anti-ship missile stream, the antagonism of ship-to-air missile and anti-ship missile stream was modeled by Monte Carlo method. This model containing the probability of acquiring anti-ship missile, threat estimation, firepower distribution, interception, effectiveness evaluation and firepower turning, can dynamically simulate the antagonism process of anti-ship missile attack stream and anti-air missile weapon system. The anti-ship missile's saturation attack stream for different ship-to-air missile systems can be calculated quantitatively. The simulated results reveal the relations among the anti-ship missile saturation attack and the attack intensity of anti-ship missile, interception mode and the main parameters of anti-air missile weapon system. It provides a theoretical basis for the effective operation of anti-ship missile.
