The microstructural evolution and phase transformations during partial remelting of in-situ Mg2Sip/AM60B composite modified by SiC and Sr were investigated. The results indicate that SiC and Sr are effective for refi...The microstructural evolution and phase transformations during partial remelting of in-situ Mg2Sip/AM60B composite modified by SiC and Sr were investigated. The results indicate that SiC and Sr are effective for refining primary α-Mg grains and Mg2Si particles. After being partially remelted, a semisolid microstructure with small and spheroidal primary α-Mg particles can be obtained. The microstructural evolution during partial remelting can be divided into four stages： the initial rapid coarsening, structural separation, spheroidization and final coarsening, which are essentially caused by the phase transformations of β→α, α＋β→L and α→L, α→L, and α→L and L→α, respectively. The Mg2Si particles have not obvious effect on the general microstructural evolution steps, but can slower the evolution progress and change the coarsening mechanism. During partial remelting, Mg2Si particles first become blunt and then become spheroidal because of melting of their edges and corners, and finally are coarsened owing to Ostwald ripening.展开更多
The effect of ball milling on the microstructural evolution was investigated during partial remelting of 6061 aluminum alloy prepared by cold-pressing of atomized alloy powders.The results indicate that the microstruc...The effect of ball milling on the microstructural evolution was investigated during partial remelting of 6061 aluminum alloy prepared by cold-pressing of atomized alloy powders.The results indicate that the microstructural evolution of 6061 aluminum alloy can be divided into three stages,the dissolution of eutectic phases and the coarsening and growth behavior of the resulting grains,structural separation and spheroidization of primary particles,and the final coarsening behavior of the particles.Compared with the alloy without ball milling,ball milling accelerates the first stage of microstructural evolution due to the energy stored in the powders,but the latter two stages are slowed down because of the formation of large-sized powders.Moreover,the finer the as-cold-pressed microstructure is,the smaller and more spherical the primary particles in the final semisolid microstructure are.Furthermore,properly elevating the heating temperature is beneficial for obtaining small and spheroidal particles.展开更多
The application of some semi-solid forming magnesium alloys is restricted due to their weak mechanical properties. To improve the mechanical properties, it is necessary to research the regularity and theory of semi-so...The application of some semi-solid forming magnesium alloys is restricted due to their weak mechanical properties. To improve the mechanical properties, it is necessary to research the regularity and theory of semi-solid microstructure evolution of the alloy. In this study, microstructure evolution of ZA72 alloy during the partial remelting, and the effect of holding temperature and holding time on the semi-solid microstructure evolution of ZA72 magnesium alloy were investigated by means of OM, SEM and EDS analysis. The results indicate that the microstructure with small and spheroidal semi-solid particles which are available for thixo-forming can be obtained using proper heating parameters. After being isothermally treated at between 580 and 610 ℃ for 30 min, the equivalent size and shape factor of primary solid phase of ZA72 alloy decrease gradually, while the liquid volume fraction increases. When isothermally treated at 600 ℃ and held for different times from 15 to 60 min, with the increase of holding time, the equivalent size of primary particles decreases at first and then increases gradually; while the shape factor decreases gradually. The best heat treatment parameters in this experiment are to hold at 610 ℃for 30 min. Compared with as-cast ZA72 alloy, the sizes of the eutectic phase and second a-Mg phase obtained in semi-solid state are smaller due to the higher solidification rate and the higher under-cooling degree than as-cast state. These decrease the fracture probability during tensile stress and improve the properties of the ZA72 alloy by semi-solid forming.展开更多
The investigations were performed into the formation processes of liquid pools entrapped within solid grains of three ZA27 alloys, produced respectively by either grain refinement, or traditional permanent casting or ...The investigations were performed into the formation processes of liquid pools entrapped within solid grains of three ZA27 alloys, produced respectively by either grain refinement, or traditional permanent casting or mechanical stirring, during partial remelting at semisolid temperature of 460℃. The results show that the rapid coalescence of primary grains due to merging of secondary arms during the initial stage of partial remelting is the main cause for the formation of the entrapped liquid pools. This coalescence resulted in that a high quality of eutectics, especially the 77 phase, was entrapped within the grains, and then remelted to form liquid pools during the subsequent heating. In addition, the growth of the η phase decomposed from the primary α' phase and β phase and the subsequent remelting is another cause for the refined and permanent mould casting alloys. Furthermore, the agglomeration of the solid grains also resulted in the entrapment of liquid in the interior of grains.展开更多
AM60B magnesium alloy was refined by MgCO3 and its microstmcturat evolution was investigated during partial remelting. The results indicate that MgCO3 is an effective grain refiner for AM60B alloy and can decrease the...AM60B magnesium alloy was refined by MgCO3 and its microstmcturat evolution was investigated during partial remelting. The results indicate that MgCO3 is an effective grain refiner for AM60B alloy and can decrease the grain size from 329 pm of the unrefined alloy to 69 μm. A semisolid microstructure with small and spheroidal primary particles can be obtained after being partially remelted. The microstructure evolution can be divided into four steps： the initial rapid coarsening, structure separation, spheroidization and final coarsening. Correspondingly, these four steps result from the phase transformations of β→α, α＋β→L and α→L, α→L and two reverse reactions of α→L and L→α, respectively. One spheroidal primary particle in the semisolid microstmcture usually originates one dendrite in the as-cast microstructure. The variation of primary particle size with holding time does not obey the LSW law, Dt^3-Do^3=Kt, after the semisolid system is in its solid-liquid equilibrium state. Longer heating duration makes the primary particles more globular, but it makes their size larger at the same time.展开更多
To obtain a spheroidal microstructure of a semi-solid Mg-Zn-Nd-Zr alloy,which is favorable for the subsequent thixocasting process,the recrystallization and partial remelting(RAP)method was used in this study,and the ...To obtain a spheroidal microstructure of a semi-solid Mg-Zn-Nd-Zr alloy,which is favorable for the subsequent thixocasting process,the recrystallization and partial remelting(RAP)method was used in this study,and the microstructure evolution of the alloy and the mechanism of the shape factor change during the RAP process were invesigated.The as-cast Mg-Zn-Nd-Zr alloy was prepared in a metal mold and then extruded into bars with an extrusion ratio of 16:1.Partial remelting was carried out on the extruded samples at 589℃(at a heating rate of 0.5℃·s-1)for different holding times ranging from 0 to 90 min.To examine the effect of heating rate,partial remelting of samples at the heating rate of 2℃·s-1was also performed.Results show that the extruded microstructure rapidly evolutes into recrystallized grains in the semi-solid state;the liquid f ilm initially forms at grain boundaries during the partial remelting,and then gradually changes from continuous into discontinuous state with the increase of holding time;this results in the agglomeration of adjacent grains and the decrease in shape factor.The value of shape factor increases continuously with holding time at f irst and reaches the maximum 0.62 when holding for 60 min,while decreases rapidly after a prolonged holding time.Moreover,local melting,mainly due to the inhomogeneous deformation during extrusion,becomes more signif icant and less uniformly distributed at a relatively higher reheating rate.The Mg-Zn-Nd-Zr magnesium alloy components have been thixo-cast successfully using the RAP method,which strongly proves the feasibility of RAP process in Mg-Zn-Nd-Zr alloy.展开更多
In order to review the effect of partial remelting time on the morphology of initial carbides, semisolid ingots of hypereutectic high Cr17 cast iron were remelted at 1270℃ for four different times, and the changing c...In order to review the effect of partial remelting time on the morphology of initial carbides, semisolid ingots of hypereutectic high Cr17 cast iron were remelted at 1270℃ for four different times, and the changing characteristics of shape factor and the equivalent diameter of initial carbides were analyzed quantitatively using a Leica image analyzer. The results indicate that firstly, the evolution process of the initial carbides' morphology undergoes melting, spheroidization and refining during the partial remelting; secondly, the solute diffusion and interface tension take dominant roles at the primary and the middle-final stages respectively in the process of initial carbide evolution; finally, a perfect structure can be obtained by remelting semisolid ingots at 1270℃ for 15 min.展开更多
The microstructural evolution process of fined-grained ZA27 alloy during partial remelting has been investigated. The relationship between the as-cast and semi-solid microstructures has been discussed in particular. T...The microstructural evolution process of fined-grained ZA27 alloy during partial remelting has been investigated. The relationship between the as-cast and semi-solid microstructures has been discussed in particular. The results indicate that a semi-solid microstructure with small and spheroidal primary particles can be obtained when the ZA27 alloy is partially remelted. The microstructural evolution can be divided into four stages, the initial coarsening of the dendrites due to coalescence of dendrite arms, structural separation resulted from the melting of residual interdendritic eutectic, spheroidization due to the partial melting of solid particles and final coarsening attributed to the coalescence and Ostwald ripening. An equiaxed dendrite in the as-cast microstructure may evolve into one spheroidal particle in the semi-solid microsturucture after being partially remelted. The more equiaxed the dendrites in an as-cast microstructure are, the more spheroidal the solid particles in the semi-solid microstructure will be. Finer primary particles could be obtained if the alloy with finer as-cast microstructure was partially remelted. However, due to the coalescence effect, their sizes cannot be reduced further if the refined as-cast microstructure reached a certain extent.展开更多
The microstructural evolution and phase transformations of mechanically stirred non-dendritic ZA27 alloy during partial remelting were studied by using scanning electron microscopy and X-ray diffraction technique.The ...The microstructural evolution and phase transformations of mechanically stirred non-dendritic ZA27 alloy during partial remelting were studied by using scanning electron microscopy and X-ray diffraction technique.The partial remelting temperature was 460℃ and lower than the stirring temperature of 465℃.So the microstructure with globular grains needed for semi-solid forming can not be obtained and the starting primary non-dendritic grains change in turn to connect non-dendritic grains, long chain-like structures and finally to coarsen connect grains.However,the small near-equiaxed grains between the primary non-dendritic grains are evolved into small globular grains gradually,some of which are also attached to the primary non-dendritic grains during the subsequent heating.The X-ray diffraction results show that a series of phase transformations, α+η+ε→β,η+β→L,β→α′+L,α+η+ε→α′ and α′→L, occur successively during this process.The main reason why the starting primary non-dendritic grains do not separate into the needed independent globular grains is that the reactions of η+β→L and α′→L do not occur or occurr incompletely in the layers used to connect the primary non-dendritic grains.展开更多
After the investigation on partial remelting of thixotropic magnesium serial alloys （ZK60） by near non-equilibrium liquidus casting （NNLC）, the primary solid grains of ZK60-2Ca alloy spheroidized notably during pa...After the investigation on partial remelting of thixotropic magnesium serial alloys （ZK60） by near non-equilibrium liquidus casting （NNLC）, the primary solid grains of ZK60-2Ca alloy spheroidized notably during partial remelting processing, however, coarsening and polygonization as occurred holding time prolonged. The refining and globularity of the thixotropic alloys are promoted after further alloyed by Y, RE, Nd and/or Ag, and the results vary with those addition. The remelting structure of ZK60-2Ca-1Y alloy is finer than its base alloy. And the effect of RE, especially Ag, on the refinement of microstrueture is notable, but Nd does nothing on it. There is little impact of remelting temperature fluctuation on partial remelted microstrueture as holding time in general. On the contrary, it is more sensitive at longer holding time. The quality thixotropic silver-contained alloy can be achieved by remelted partially at 600℃ for 10 min.展开更多
The billets of AM60 alloy, prepared with self-inoculation method, were partially remelted into semisolid state. Effects of process parameters on remelting microstructure of semisolid billet were investigated. Experime...The billets of AM60 alloy, prepared with self-inoculation method, were partially remelted into semisolid state. Effects of process parameters on remelting microstructure of semisolid billet were investigated. Experimental results show that the solid particles obtained with self-inoculation method are in smaller grain size and globular shape after partial remelting, compared with those prepared with other casting methods. In the optimized process conditions, the average size of solid particles of partially remelted billet is 65 μm, and the shape factor is 1.12. The process parameters, i.e. pouting temperature, addition amount of self-inoculants, and the slope angle of multi-stream mixing cooling chalmel have influence on the microstructure of partially remelted billet. The optimized temperature is from 680 ℃ to 700 ℃, addition amount of self-inoculants is between 5% and 7% （mass fraction）, slope angle of multi-stream mixing cooling channel is between 30° and 45°, with which the dendritic microstructure of as-cast billet can be avoided, and the size of solid particles ofremelted billet is reduced.展开更多
A novel process that combines squeeze casting with partial remelting to obtain AZ61 magnesium alloy with semi-solid microstructures was proposed. In this route, the squeeze casting was used to predeform the magnesium ...A novel process that combines squeeze casting with partial remelting to obtain AZ61 magnesium alloy with semi-solid microstructures was proposed. In this route, the squeeze casting was used to predeform the magnesium alloy billets to obtain small dendritic structures. During subsequent partial remelting, small dendritic structures transform into globular grains surrounded by liquid films. The results show that the squeeze casting AZ61 alloy after partial remelting produces more ideal, finer semi-solid microstructure compared with as-cast AZ61 alloy treated by the same isothermal holding conditions. Moreover, the mechanical properties of the thixoformed AZ61 alloy prepared by squeeze casting plus partial remelting are better than those of the thixoformed alloy prepared by conventional casting plus partial remelting.展开更多
The semi-solid billet of 6061 aluminum alloy was prepared by the near-liquidus semi-continuous casting（LSC） with rosette or near-spheroide grains.The pre-deformation processing was applied before partial remelting t...The semi-solid billet of 6061 aluminum alloy was prepared by the near-liquidus semi-continuous casting（LSC） with rosette or near-spheroide grains.The pre-deformation processing was applied before partial remelting to further improve the microstructure and properties of the semi-solid alloy.The effects of different processing parameters,such as holding temperature and holding time,on the semisolid microstructures during partial remelting have been investigated.It was found that the optimal partial remelting parameters should be 630℃ and 10-15 min for 6061 alloy cold rolled with 60% reduction in height of pre-deformation.The coarsening rates were anasysed by Lifshitz-Slyozov-Wagner（LSW） theory.The pre-deformed 6061 alloy exhibits lower coarsening rate constants than that of the as-cast one,and also lower than other alloys processed by different method found in previous literature.It is because the coarsening rate is associated with the initial microstructure and composition of the alloy.The secondary phases in the alloy inhibit the migration of the liquid film grain boundaries.The microstructure obtained by using the combination of near-liquidus semicontinuous casting and pre-deformation treatment is better than that without pre-deformation processing,which demonstrates that the used method is promising for fabricating high quality semi-solid alloys.展开更多
The microstructure evolution of an extruded Mg-8.57Gd-3.72Y-0.54Zr （mass fraction, %, GW94） alloy during reheating into the semisolid state was investigated using optical microscopy （OM）, scanning electron microsc...The microstructure evolution of an extruded Mg-8.57Gd-3.72Y-0.54Zr （mass fraction, %, GW94） alloy during reheating into the semisolid state was investigated using optical microscopy （OM）, scanning electron microscopy （SEM）, and energy dispersive X-ray spectroscopy （EDX）. Typical semisolid microstructure with globular solid particles distributed in the liquid matrix is obtained over 600 ℃. The solid content of （Gd＋Y） in the primary a-Mg particles decreases with increasing the semisolid temperature. With the prolongation of isothermal holding time, the liquid fraction does not change significantly, while the grains grow up and spheroidize. Three methods used to determine the liquid fraction as a function of temperature, namely quantitative metallography on quenched microstructures, cooling curve thermal analysis, and thermodynamic calculations were further compared.展开更多
For thixoforming to be possible, the microstructure of the starting material must be non-dendritic, which can be ob- tained by the strain induced melt activation （SIMA） route. Based on the SIMA route, as-cast AZ91D ...For thixoforming to be possible, the microstructure of the starting material must be non-dendritic, which can be ob- tained by the strain induced melt activation （SIMA） route. Based on the SIMA route, as-cast AZ91D alloy with the addition of yttrium was deformed by cyclic closed-die forging （CCDF）. Microstructure evolution of CCDF formed AZ91D-RE alloy during partial remelting were investigated. Furthermore, the mechanical properties of thixoformed AZ91D-RE magnesium alloy components were also studied. The results showed that prolonged holding time resulted in grain coarsening and the improvement in degree of spheroidization. The coarsening behaviour of solid grains in the semi-solid state obeyed Ostwald ripening mechanism. The coarsening rate constant of CCDF formed AZ91D-RE during partial remelting was 324 um3/s at 550 ℃. The value of yield strength, ultimate tensile strength and elongation to fracture of four-pass CCDF formed AZ91D-RE magnesium alloy were 214.9, 290.5 MPa and 14%, respectively. Then the four-pass CCDF formed alloys were used for thixoforming. After holding at 550 ℃ for 5 min, the values of yield strength, ultimate tensile strength and elongation to fracture of thixoformed component were 189.6 MPa, 274.6 MPa and 12%, respectively. However, prolonged holding time led to remarkable decrease in mechanical properties ofthixo- formed components.展开更多
The multi-axial forging （MAF） process was introduced into the strain induced metal activation （SIMA） process to replace conventional forging. Microstructure evolution of MAF formed AZ80 magnesium alloy during part...The multi-axial forging （MAF） process was introduced into the strain induced metal activation （SIMA） process to replace conventional forging. Microstructure evolution of MAF formed AZ80 magnesium alloy during partial remelting was investigated. Furthermore, the tensile mechanical properties for AZ80 magnesium alloy thixoextruded from the starting materials treated by MAF were determined. For comparison, as-cast AZ80 magnesium alloy was also thixoextruded. The results show that the SIMA route produced ideal, fine semi-solid microstructure, in which almost completely spheroidal primary solid grains had a little amount of entrapped liquid. The microstructure of the as-cast alloy in the semi-solid state is less spheroidized compared with the MAF alloy under the similar isothermal holding conditions. With prolonged holding time, the size of the solid grain increases and the degree of spheroidization is improved in the MAF formed alloys. However, the solid grain size of the as-cast alloys decreases initially, and then increases with further increasing temperature. The tensile mechanical properties for AZ80 magnesium alloy thixoextruded from the starting material produced by MAF are better than those of AZ80 magnesium alloy thixoextruded from the starting material produced by casting. The ultimate tensile strength, yield strength and elongation of the alloy thixoextruded from the starting material produced by MAF are 314 MPa, 238 MPa and 14%, respectively.展开更多
基金Project(G2010CB635106)supported by the National Basic Research Program of ChinaProject(NCET-10-0023)supported by the Program for New Century Excellent Talents in University of ChinaProject supported by the Program for Hongliu Outstanding Talents of Lanzhou University of Technology,China
文摘The microstructural evolution and phase transformations during partial remelting of in-situ Mg2Sip/AM60B composite modified by SiC and Sr were investigated. The results indicate that SiC and Sr are effective for refining primary α-Mg grains and Mg2Si particles. After being partially remelted, a semisolid microstructure with small and spheroidal primary α-Mg particles can be obtained. The microstructural evolution during partial remelting can be divided into four stages： the initial rapid coarsening, structural separation, spheroidization and final coarsening, which are essentially caused by the phase transformations of β→α, α＋β→L and α→L, α→L, and α→L and L→α, respectively. The Mg2Si particles have not obvious effect on the general microstructural evolution steps, but can slower the evolution progress and change the coarsening mechanism. During partial remelting, Mg2Si particles first become blunt and then become spheroidal because of melting of their edges and corners, and finally are coarsened owing to Ostwald ripening.
基金Project(G2010CB635106)supported by the National Basic Research Program of ChinaProject(NCET-10-0023)supported by the Program for New Century Excellent Talents in University of China+1 种基金Project supported by the Program for Hongliu Outstanding Talents of Lanzhou University of Technology,ChinaProject(2014-07)supported by the Basic Scientific Research Expenses of Gansu University,China
文摘The effect of ball milling on the microstructural evolution was investigated during partial remelting of 6061 aluminum alloy prepared by cold-pressing of atomized alloy powders.The results indicate that the microstructural evolution of 6061 aluminum alloy can be divided into three stages,the dissolution of eutectic phases and the coarsening and growth behavior of the resulting grains,structural separation and spheroidization of primary particles,and the final coarsening behavior of the particles.Compared with the alloy without ball milling,ball milling accelerates the first stage of microstructural evolution due to the energy stored in the powders,but the latter two stages are slowed down because of the formation of large-sized powders.Moreover,the finer the as-cold-pressed microstructure is,the smaller and more spherical the primary particles in the final semisolid microstructure are.Furthermore,properly elevating the heating temperature is beneficial for obtaining small and spheroidal particles.
基金supported by the National Basic Research Program of China (grant No. 2010CB635106)the High School Basic Scientific Research Program of Gansu Province
文摘The application of some semi-solid forming magnesium alloys is restricted due to their weak mechanical properties. To improve the mechanical properties, it is necessary to research the regularity and theory of semi-solid microstructure evolution of the alloy. In this study, microstructure evolution of ZA72 alloy during the partial remelting, and the effect of holding temperature and holding time on the semi-solid microstructure evolution of ZA72 magnesium alloy were investigated by means of OM, SEM and EDS analysis. The results indicate that the microstructure with small and spheroidal semi-solid particles which are available for thixo-forming can be obtained using proper heating parameters. After being isothermally treated at between 580 and 610 ℃ for 30 min, the equivalent size and shape factor of primary solid phase of ZA72 alloy decrease gradually, while the liquid volume fraction increases. When isothermally treated at 600 ℃ and held for different times from 15 to 60 min, with the increase of holding time, the equivalent size of primary particles decreases at first and then increases gradually; while the shape factor decreases gradually. The best heat treatment parameters in this experiment are to hold at 610 ℃for 30 min. Compared with as-cast ZA72 alloy, the sizes of the eutectic phase and second a-Mg phase obtained in semi-solid state are smaller due to the higher solidification rate and the higher under-cooling degree than as-cast state. These decrease the fracture probability during tensile stress and improve the properties of the ZA72 alloy by semi-solid forming.
基金for financial support underGrants No. GS992-A52-024 and No. ZS011-A25-048-C. One of the authors, Tijun Chen wishes to express his special thanks for the support of Development Program for Outstanding Young Teachers in Gansu University of Technology.
文摘The investigations were performed into the formation processes of liquid pools entrapped within solid grains of three ZA27 alloys, produced respectively by either grain refinement, or traditional permanent casting or mechanical stirring, during partial remelting at semisolid temperature of 460℃. The results show that the rapid coalescence of primary grains due to merging of secondary arms during the initial stage of partial remelting is the main cause for the formation of the entrapped liquid pools. This coalescence resulted in that a high quality of eutectics, especially the 77 phase, was entrapped within the grains, and then remelted to form liquid pools during the subsequent heating. In addition, the growth of the η phase decomposed from the primary α' phase and β phase and the subsequent remelting is another cause for the refined and permanent mould casting alloys. Furthermore, the agglomeration of the solid grains also resulted in the entrapment of liquid in the interior of grains.
基金Project(G2007CB613706) supported by the National Basic Research Program of China
文摘AM60B magnesium alloy was refined by MgCO3 and its microstmcturat evolution was investigated during partial remelting. The results indicate that MgCO3 is an effective grain refiner for AM60B alloy and can decrease the grain size from 329 pm of the unrefined alloy to 69 μm. A semisolid microstructure with small and spheroidal primary particles can be obtained after being partially remelted. The microstructure evolution can be divided into four steps： the initial rapid coarsening, structure separation, spheroidization and final coarsening. Correspondingly, these four steps result from the phase transformations of β→α, α＋β→L and α→L, α→L and two reverse reactions of α→L and L→α, respectively. One spheroidal primary particle in the semisolid microstmcture usually originates one dendrite in the as-cast microstructure. The variation of primary particle size with holding time does not obey the LSW law, Dt^3-Do^3=Kt, after the semisolid system is in its solid-liquid equilibrium state. Longer heating duration makes the primary particles more globular, but it makes their size larger at the same time.
文摘To obtain a spheroidal microstructure of a semi-solid Mg-Zn-Nd-Zr alloy,which is favorable for the subsequent thixocasting process,the recrystallization and partial remelting(RAP)method was used in this study,and the microstructure evolution of the alloy and the mechanism of the shape factor change during the RAP process were invesigated.The as-cast Mg-Zn-Nd-Zr alloy was prepared in a metal mold and then extruded into bars with an extrusion ratio of 16:1.Partial remelting was carried out on the extruded samples at 589℃(at a heating rate of 0.5℃·s-1)for different holding times ranging from 0 to 90 min.To examine the effect of heating rate,partial remelting of samples at the heating rate of 2℃·s-1was also performed.Results show that the extruded microstructure rapidly evolutes into recrystallized grains in the semi-solid state;the liquid f ilm initially forms at grain boundaries during the partial remelting,and then gradually changes from continuous into discontinuous state with the increase of holding time;this results in the agglomeration of adjacent grains and the decrease in shape factor.The value of shape factor increases continuously with holding time at f irst and reaches the maximum 0.62 when holding for 60 min,while decreases rapidly after a prolonged holding time.Moreover,local melting,mainly due to the inhomogeneous deformation during extrusion,becomes more signif icant and less uniformly distributed at a relatively higher reheating rate.The Mg-Zn-Nd-Zr magnesium alloy components have been thixo-cast successfully using the RAP method,which strongly proves the feasibility of RAP process in Mg-Zn-Nd-Zr alloy.
文摘In order to review the effect of partial remelting time on the morphology of initial carbides, semisolid ingots of hypereutectic high Cr17 cast iron were remelted at 1270℃ for four different times, and the changing characteristics of shape factor and the equivalent diameter of initial carbides were analyzed quantitatively using a Leica image analyzer. The results indicate that firstly, the evolution process of the initial carbides' morphology undergoes melting, spheroidization and refining during the partial remelting; secondly, the solute diffusion and interface tension take dominant roles at the primary and the middle-final stages respectively in the process of initial carbide evolution; finally, a perfect structure can be obtained by remelting semisolid ingots at 1270℃ for 15 min.
基金supported by the Development Program for Outstanding Young Teachers and Doctor Foundation of Lanzhou University of Technology
文摘The microstructural evolution process of fined-grained ZA27 alloy during partial remelting has been investigated. The relationship between the as-cast and semi-solid microstructures has been discussed in particular. The results indicate that a semi-solid microstructure with small and spheroidal primary particles can be obtained when the ZA27 alloy is partially remelted. The microstructural evolution can be divided into four stages, the initial coarsening of the dendrites due to coalescence of dendrite arms, structural separation resulted from the melting of residual interdendritic eutectic, spheroidization due to the partial melting of solid particles and final coarsening attributed to the coalescence and Ostwald ripening. An equiaxed dendrite in the as-cast microstructure may evolve into one spheroidal particle in the semi-solid microsturucture after being partially remelted. The more equiaxed the dendrites in an as-cast microstructure are, the more spheroidal the solid particles in the semi-solid microstructure will be. Finer primary particles could be obtained if the alloy with finer as-cast microstructure was partially remelted. However, due to the coalescence effect, their sizes cannot be reduced further if the refined as-cast microstructure reached a certain extent.
文摘The microstructural evolution and phase transformations of mechanically stirred non-dendritic ZA27 alloy during partial remelting were studied by using scanning electron microscopy and X-ray diffraction technique.The partial remelting temperature was 460℃ and lower than the stirring temperature of 465℃.So the microstructure with globular grains needed for semi-solid forming can not be obtained and the starting primary non-dendritic grains change in turn to connect non-dendritic grains, long chain-like structures and finally to coarsen connect grains.However,the small near-equiaxed grains between the primary non-dendritic grains are evolved into small globular grains gradually,some of which are also attached to the primary non-dendritic grains during the subsequent heating.The X-ray diffraction results show that a series of phase transformations, α+η+ε→β,η+β→L,β→α′+L,α+η+ε→α′ and α′→L, occur successively during this process.The main reason why the starting primary non-dendritic grains do not separate into the needed independent globular grains is that the reactions of η+β→L and α′→L do not occur or occurr incompletely in the layers used to connect the primary non-dendritic grains.
文摘After the investigation on partial remelting of thixotropic magnesium serial alloys （ZK60） by near non-equilibrium liquidus casting （NNLC）, the primary solid grains of ZK60-2Ca alloy spheroidized notably during partial remelting processing, however, coarsening and polygonization as occurred holding time prolonged. The refining and globularity of the thixotropic alloys are promoted after further alloyed by Y, RE, Nd and/or Ag, and the results vary with those addition. The remelting structure of ZK60-2Ca-1Y alloy is finer than its base alloy. And the effect of RE, especially Ag, on the refinement of microstrueture is notable, but Nd does nothing on it. There is little impact of remelting temperature fluctuation on partial remelted microstrueture as holding time in general. On the contrary, it is more sensitive at longer holding time. The quality thixotropic silver-contained alloy can be achieved by remelted partially at 600℃ for 10 min.
基金Project(2007CB613700) supported by the National Basic Research Program of ChinaProject(50964010) supported by the National Natural Science Foundation of ChinaProject(090WCGA894) supported by the International S&T Cooperation Program of Gansu Province,China
文摘The billets of AM60 alloy, prepared with self-inoculation method, were partially remelted into semisolid state. Effects of process parameters on remelting microstructure of semisolid billet were investigated. Experimental results show that the solid particles obtained with self-inoculation method are in smaller grain size and globular shape after partial remelting, compared with those prepared with other casting methods. In the optimized process conditions, the average size of solid particles of partially remelted billet is 65 μm, and the shape factor is 1.12. The process parameters, i.e. pouting temperature, addition amount of self-inoculants, and the slope angle of multi-stream mixing cooling chalmel have influence on the microstructure of partially remelted billet. The optimized temperature is from 680 ℃ to 700 ℃, addition amount of self-inoculants is between 5% and 7% （mass fraction）, slope angle of multi-stream mixing cooling channel is between 30° and 45°, with which the dendritic microstructure of as-cast billet can be avoided, and the size of solid particles ofremelted billet is reduced.
基金Project(51405466)supported by the National Natural Science Foundation of ChinaProject(Y32Z010F10)supported by the Western Light Program of the Chinese Academy of Sciences+1 种基金Project(cstc2014jcyj A50009)supported by Chongqing Research of Application Foundation and Advanced Technology,ChinaProject(cstc2014jcyj A50037)supported by Chongqing Research of Application Foundation and Advanced Technology,China
文摘A novel process that combines squeeze casting with partial remelting to obtain AZ61 magnesium alloy with semi-solid microstructures was proposed. In this route, the squeeze casting was used to predeform the magnesium alloy billets to obtain small dendritic structures. During subsequent partial remelting, small dendritic structures transform into globular grains surrounded by liquid films. The results show that the squeeze casting AZ61 alloy after partial remelting produces more ideal, finer semi-solid microstructure compared with as-cast AZ61 alloy treated by the same isothermal holding conditions. Moreover, the mechanical properties of the thixoformed AZ61 alloy prepared by squeeze casting plus partial remelting are better than those of the thixoformed alloy prepared by conventional casting plus partial remelting.
基金financially supported by the National Natural Science Foundation of China (Grant No.50674032)
文摘The semi-solid billet of 6061 aluminum alloy was prepared by the near-liquidus semi-continuous casting（LSC） with rosette or near-spheroide grains.The pre-deformation processing was applied before partial remelting to further improve the microstructure and properties of the semi-solid alloy.The effects of different processing parameters,such as holding temperature and holding time,on the semisolid microstructures during partial remelting have been investigated.It was found that the optimal partial remelting parameters should be 630℃ and 10-15 min for 6061 alloy cold rolled with 60% reduction in height of pre-deformation.The coarsening rates were anasysed by Lifshitz-Slyozov-Wagner（LSW） theory.The pre-deformed 6061 alloy exhibits lower coarsening rate constants than that of the as-cast one,and also lower than other alloys processed by different method found in previous literature.It is because the coarsening rate is associated with the initial microstructure and composition of the alloy.The secondary phases in the alloy inhibit the migration of the liquid film grain boundaries.The microstructure obtained by using the combination of near-liquidus semicontinuous casting and pre-deformation treatment is better than that without pre-deformation processing,which demonstrates that the used method is promising for fabricating high quality semi-solid alloys.
基金Project(2007CB613704) supported by the National Basic Research Program of China
文摘The microstructure evolution of an extruded Mg-8.57Gd-3.72Y-0.54Zr （mass fraction, %, GW94） alloy during reheating into the semisolid state was investigated using optical microscopy （OM）, scanning electron microscopy （SEM）, and energy dispersive X-ray spectroscopy （EDX）. Typical semisolid microstructure with globular solid particles distributed in the liquid matrix is obtained over 600 ℃. The solid content of （Gd＋Y） in the primary a-Mg particles decreases with increasing the semisolid temperature. With the prolongation of isothermal holding time, the liquid fraction does not change significantly, while the grains grow up and spheroidize. Three methods used to determine the liquid fraction as a function of temperature, namely quantitative metallography on quenched microstructures, cooling curve thermal analysis, and thermodynamic calculations were further compared.
基金Project supported by Natural Science Foundation of Heilongjiang Province (ZD20081901,QC2012C006)
文摘For thixoforming to be possible, the microstructure of the starting material must be non-dendritic, which can be ob- tained by the strain induced melt activation （SIMA） route. Based on the SIMA route, as-cast AZ91D alloy with the addition of yttrium was deformed by cyclic closed-die forging （CCDF）. Microstructure evolution of CCDF formed AZ91D-RE alloy during partial remelting were investigated. Furthermore, the mechanical properties of thixoformed AZ91D-RE magnesium alloy components were also studied. The results showed that prolonged holding time resulted in grain coarsening and the improvement in degree of spheroidization. The coarsening behaviour of solid grains in the semi-solid state obeyed Ostwald ripening mechanism. The coarsening rate constant of CCDF formed AZ91D-RE during partial remelting was 324 um3/s at 550 ℃. The value of yield strength, ultimate tensile strength and elongation to fracture of four-pass CCDF formed AZ91D-RE magnesium alloy were 214.9, 290.5 MPa and 14%, respectively. Then the four-pass CCDF formed alloys were used for thixoforming. After holding at 550 ℃ for 5 min, the values of yield strength, ultimate tensile strength and elongation to fracture of thixoformed component were 189.6 MPa, 274.6 MPa and 12%, respectively. However, prolonged holding time led to remarkable decrease in mechanical properties ofthixo- formed components.
基金supported by Department of Education of Heilongjiang Province(No.12511069)Heilongjiang Province Natural Science Foundation(No.QC2010110)+1 种基金Special Fund Project for Scientific and Technological Innovation Talents of Harbin(No.2012RFQXS113)Entrepreneurship for Under-graduates(No.201210214008)
文摘The multi-axial forging （MAF） process was introduced into the strain induced metal activation （SIMA） process to replace conventional forging. Microstructure evolution of MAF formed AZ80 magnesium alloy during partial remelting was investigated. Furthermore, the tensile mechanical properties for AZ80 magnesium alloy thixoextruded from the starting materials treated by MAF were determined. For comparison, as-cast AZ80 magnesium alloy was also thixoextruded. The results show that the SIMA route produced ideal, fine semi-solid microstructure, in which almost completely spheroidal primary solid grains had a little amount of entrapped liquid. The microstructure of the as-cast alloy in the semi-solid state is less spheroidized compared with the MAF alloy under the similar isothermal holding conditions. With prolonged holding time, the size of the solid grain increases and the degree of spheroidization is improved in the MAF formed alloys. However, the solid grain size of the as-cast alloys decreases initially, and then increases with further increasing temperature. The tensile mechanical properties for AZ80 magnesium alloy thixoextruded from the starting material produced by MAF are better than those of AZ80 magnesium alloy thixoextruded from the starting material produced by casting. The ultimate tensile strength, yield strength and elongation of the alloy thixoextruded from the starting material produced by MAF are 314 MPa, 238 MPa and 14%, respectively.
