Powder bed fusion(PBF)in metallic additive manufacturing offers the ability to produce intricate geometries,high-strength components,and reliable products.However,powder processing before energy-based binding signific...Powder bed fusion(PBF)in metallic additive manufacturing offers the ability to produce intricate geometries,high-strength components,and reliable products.However,powder processing before energy-based binding significantly impacts the final product’s integrity.Processing maps guide efficient process design to minimize defects,but creating them through experimentation alone is challenging due to the wide range of parameters,necessitating a comprehensive computational parametric analysis.In this study,we used the discrete element method to parametrically analyze the powder processing design space in PBF of stainless steel 316L powders.Uniform lattice parameter sweeps are often used for parametric analysis,but are computationally intensive.We find that non-uniform parameter sweep based on the low discrepancy sequence(LDS)algorithm is ten times more efficient at exploring the design space while accurately capturing the relationship between powder flow dynamics and bed packing density.We introduce a multi-layer perceptron(MLP)model to interpolate parametric causalities within the LDS parameter space.With over 99%accuracy,it effectively captures these causalities while requiring fewer simulations.Finally,we generate processing design maps for machine setups and powder selections for efficient process design.We find that recoating speed has the highest impact on powder processing quality,followed by recoating layer thickness,particle size,and inter-particle friction.展开更多
A 52 MHz Radio Frequency Quadrupole （RFQ） linear accelerator （linac） is designed to serve as an initial structure for the SSC-Linac system （injector into Separated Sector Cyclotron）.The designed injection and ou...A 52 MHz Radio Frequency Quadrupole （RFQ） linear accelerator （linac） is designed to serve as an initial structure for the SSC-Linac system （injector into Separated Sector Cyclotron）.The designed injection and output energy are 3.5 keV/u and 143 keV/u,respectively.The beam dynamics in this RFQ have been studied using a three-dimensional Particle-In-Cell （PIC） code BEAMPATH.Simulation results show that this RFQ structure is characterized by stable values of beam transmission effciency （at least 95%） for both zerocurrent mode and the space charge dominated regime.The beam accelerated in the RFQ has good quality in both transverse and longitudinal directions,and could easily be accepted by Drift Tube Linac （DTL）.The effect of the vane error and that of the space charge on the beam parameters have been studied as well to define the engineering tolerance for RFQ vane machining and alignment.展开更多
基金supported by the funding provided by Boeing Center for Aviation and Aerospace Safety.
文摘Powder bed fusion(PBF)in metallic additive manufacturing offers the ability to produce intricate geometries,high-strength components,and reliable products.However,powder processing before energy-based binding significantly impacts the final product’s integrity.Processing maps guide efficient process design to minimize defects,but creating them through experimentation alone is challenging due to the wide range of parameters,necessitating a comprehensive computational parametric analysis.In this study,we used the discrete element method to parametrically analyze the powder processing design space in PBF of stainless steel 316L powders.Uniform lattice parameter sweeps are often used for parametric analysis,but are computationally intensive.We find that non-uniform parameter sweep based on the low discrepancy sequence(LDS)algorithm is ten times more efficient at exploring the design space while accurately capturing the relationship between powder flow dynamics and bed packing density.We introduce a multi-layer perceptron(MLP)model to interpolate parametric causalities within the LDS parameter space.With over 99%accuracy,it effectively captures these causalities while requiring fewer simulations.Finally,we generate processing design maps for machine setups and powder selections for efficient process design.We find that recoating speed has the highest impact on powder processing quality,followed by recoating layer thickness,particle size,and inter-particle friction.
基金Supported by National Natural Science Foundation of China (10635090)
文摘A 52 MHz Radio Frequency Quadrupole （RFQ） linear accelerator （linac） is designed to serve as an initial structure for the SSC-Linac system （injector into Separated Sector Cyclotron）.The designed injection and output energy are 3.5 keV/u and 143 keV/u,respectively.The beam dynamics in this RFQ have been studied using a three-dimensional Particle-In-Cell （PIC） code BEAMPATH.Simulation results show that this RFQ structure is characterized by stable values of beam transmission effciency （at least 95%） for both zerocurrent mode and the space charge dominated regime.The beam accelerated in the RFQ has good quality in both transverse and longitudinal directions,and could easily be accepted by Drift Tube Linac （DTL）.The effect of the vane error and that of the space charge on the beam parameters have been studied as well to define the engineering tolerance for RFQ vane machining and alignment.
