The large warping deformation at platform of turbine blade directly affects the forming precision. In the present research, equivalent warping deformation was firstly presented to describe the extent of deformation at...The large warping deformation at platform of turbine blade directly affects the forming precision. In the present research, equivalent warping deformation was firstly presented to describe the extent of deformation at platform. To optimize the process parameters during investment casting to minimize the warping deformation of the platform, based on simulation with Pro CAST, the single factor method, orthogonal test, neural network and genetic algorithm were subsequently used to analyze the influence of pouring temperature, shell mold preheating temperature, furnace temperature and withdrawal velocity on dimensional accuracy of the platform of superalloyDD6 turbine blade. The accuracy of investment casting simulation was verified by measurement of platform at blade casting. The simulation results with the optimal process parameters illustrate that the equivalent warping deformation was dramatically reduced by 21.8% from 0.232295 mm to 0.181698 mm.展开更多
The successful confinement of the arc by the flux band depends on the welding process parameters for achieving single-pass,multi-layer, and ultra-narrow gap welding. The sidewall fusion depth, the width of the heat-af...The successful confinement of the arc by the flux band depends on the welding process parameters for achieving single-pass,multi-layer, and ultra-narrow gap welding. The sidewall fusion depth, the width of the heat-affected zone, and the line energy are utilized as comprehensive indications of the quality of the welded joint. In order to achieve well fusion and reduce the heat input to the base metal.Three welding process characteristics were chosen as the primary determinants, including welding voltage, welding speed, and wire feeding speed. The metamodel of the welding quality index was built by the orthogonal experiments. The metamodel and NSGA-Ⅱ(Non-dominated sorting genetic algorithm Ⅱ) were combined to develop a multi-objective optimization model of ultra-narrow gap welding process parameters. The results showed that the optimized welding process parameters can increase the sidewall fusion depth, reduce the width of the heataffected zone and the line energy, and to some extent improve the overall quality of the ultra-narrow gap welding process.展开更多
In order to obtain better quality cookies, food 3D printing technology was employed to prepare cookies. The texture, color, deformation, moisture content, and temperature of the cookie as evaluation indicators, the in...In order to obtain better quality cookies, food 3D printing technology was employed to prepare cookies. The texture, color, deformation, moisture content, and temperature of the cookie as evaluation indicators, the influences of baking process parameters, such as baking time, surface heating temperature and bottom heating temperature, on the quality of the cookie were studied to optimize the baking process parameters. The results showed that the baking process parameters had obvious effects on the texture, color, deformation, moisture content, and temperature of the cookie. All of the roasting surface heating temperature, bottom heating temperature and baking time had positive influences on the hardness, crunchiness, crispiness, and the total color difference(ΔE) of the cookie. When the heating temperatures of the surfac and bottom increased, the diameter and thickness deformation rate of the cookie increased. However,with the extension of baking time, the diameter and thickness deformation rate of the cookie first increased and then decreased. With the surface heating temperature of 180 ℃, the bottom heating temperature of 150 ℃, and baking time of 15 min, the cookie was crisp and moderate with moderate deformation and uniform color. There was no burnt phenomenon with the desired quality. Research results provided a theoretical basis for cookie manufactory based on food 3D printing technology.展开更多
Using the process parameter description,we analyzed the difference between the characteristics of laminar convections through parallel plain planes with uniform temperature and heat flux.The results show the following...Using the process parameter description,we analyzed the difference between the characteristics of laminar convections through parallel plain planes with uniform temperature and heat flux.The results show the following.(1)On the wall surface of the developing region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process although the velocity is zero;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a difussion process.(2)Inside the flow of the developing region,whether under uniform temperature or heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the contributions of velocity and velocity gradient are dependent on the thermal boundary condition.(3)On the wall surface of the fully developed region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a diffusion process.(4)Inside the flow of the fully developed region,under uniform temperature boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the velocity and velocity gradient contribute to these transports;under uniform heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process.Furthermore,the transport of the heat flux along the main flow direction is a no-net convection process;the velocity gradient contributes to the transport of the heat flux only in the normal direction of the wall surface.(5)Simply because the maximum velocity gradient component on the wall surface contributes to the transport of the heat flux normal to the wall surface under uniform heat flux boundary condition,it does not contribute to this transport under uniform temperature boundary condition;thus,the heat transfer intensity under uniform heat flux boundary condition is stronger than that under uniform temperature boundary condition.展开更多
基金financially supported by the National Natural Science Foundation of China(No.51371152)
文摘The large warping deformation at platform of turbine blade directly affects the forming precision. In the present research, equivalent warping deformation was firstly presented to describe the extent of deformation at platform. To optimize the process parameters during investment casting to minimize the warping deformation of the platform, based on simulation with Pro CAST, the single factor method, orthogonal test, neural network and genetic algorithm were subsequently used to analyze the influence of pouring temperature, shell mold preheating temperature, furnace temperature and withdrawal velocity on dimensional accuracy of the platform of superalloyDD6 turbine blade. The accuracy of investment casting simulation was verified by measurement of platform at blade casting. The simulation results with the optimal process parameters illustrate that the equivalent warping deformation was dramatically reduced by 21.8% from 0.232295 mm to 0.181698 mm.
基金Project was supported by National Natural Science Foundation of China(Grant No.62173170).
文摘The successful confinement of the arc by the flux band depends on the welding process parameters for achieving single-pass,multi-layer, and ultra-narrow gap welding. The sidewall fusion depth, the width of the heat-affected zone, and the line energy are utilized as comprehensive indications of the quality of the welded joint. In order to achieve well fusion and reduce the heat input to the base metal.Three welding process characteristics were chosen as the primary determinants, including welding voltage, welding speed, and wire feeding speed. The metamodel of the welding quality index was built by the orthogonal experiments. The metamodel and NSGA-Ⅱ(Non-dominated sorting genetic algorithm Ⅱ) were combined to develop a multi-objective optimization model of ultra-narrow gap welding process parameters. The results showed that the optimized welding process parameters can increase the sidewall fusion depth, reduce the width of the heataffected zone and the line energy, and to some extent improve the overall quality of the ultra-narrow gap welding process.
基金Supported by Heilongjiang Provincial Fruit Tree Modernization Agro-industrial Technology Collaborative Innovation and Promotion System Project(2019-13)。
文摘In order to obtain better quality cookies, food 3D printing technology was employed to prepare cookies. The texture, color, deformation, moisture content, and temperature of the cookie as evaluation indicators, the influences of baking process parameters, such as baking time, surface heating temperature and bottom heating temperature, on the quality of the cookie were studied to optimize the baking process parameters. The results showed that the baking process parameters had obvious effects on the texture, color, deformation, moisture content, and temperature of the cookie. All of the roasting surface heating temperature, bottom heating temperature and baking time had positive influences on the hardness, crunchiness, crispiness, and the total color difference(ΔE) of the cookie. When the heating temperatures of the surfac and bottom increased, the diameter and thickness deformation rate of the cookie increased. However,with the extension of baking time, the diameter and thickness deformation rate of the cookie first increased and then decreased. With the surface heating temperature of 180 ℃, the bottom heating temperature of 150 ℃, and baking time of 15 min, the cookie was crisp and moderate with moderate deformation and uniform color. There was no burnt phenomenon with the desired quality. Research results provided a theoretical basis for cookie manufactory based on food 3D printing technology.
基金supported by the National Natural Science Foundation of China(Grant No.50876040)
文摘Using the process parameter description,we analyzed the difference between the characteristics of laminar convections through parallel plain planes with uniform temperature and heat flux.The results show the following.(1)On the wall surface of the developing region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process although the velocity is zero;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a difussion process.(2)Inside the flow of the developing region,whether under uniform temperature or heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the contributions of velocity and velocity gradient are dependent on the thermal boundary condition.(3)On the wall surface of the fully developed region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a diffusion process.(4)Inside the flow of the fully developed region,under uniform temperature boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the velocity and velocity gradient contribute to these transports;under uniform heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process.Furthermore,the transport of the heat flux along the main flow direction is a no-net convection process;the velocity gradient contributes to the transport of the heat flux only in the normal direction of the wall surface.(5)Simply because the maximum velocity gradient component on the wall surface contributes to the transport of the heat flux normal to the wall surface under uniform heat flux boundary condition,it does not contribute to this transport under uniform temperature boundary condition;thus,the heat transfer intensity under uniform heat flux boundary condition is stronger than that under uniform temperature boundary condition.
