A novel forming method of nickel based super-alloy thin-walled part with variable diameter sections was proposed by using inner and outer pressure with the visco-elasto-plastic pressure-carrying medium at room tempera...A novel forming method of nickel based super-alloy thin-walled part with variable diameter sections was proposed by using inner and outer pressure with the visco-elasto-plastic pressure-carrying medium at room temperature,and the principle of the method was provided.Experiments and FE simulations were carried out to analyze the deformation characteristics for the part with larger variable diameter ratio(35%).The results show that visco-elasto-plastic pressure-carrying medium can meet the requirements of the room-temperature deformation condition for nickel based super-alloy sheet.The inner and outer pressure forming with the visco-elasto-plastic pressure-carrying medium can meet the requirements of dimensional accuracy for the thin-walled part with variable diameter sections.The thinning of wall-thickness is less than 4%.This method provides a new approach for near-net shape forming of nickel based super-alloy thin-walled parts with variable diameter sections.展开更多
The finite strip method in structural analysis has been extended, and elastic-plastic large deformation spline finite strip method based on the Updated-Lagrange method (U. L. method) was established to simulate roll f...The finite strip method in structural analysis has been extended, and elastic-plastic large deformation spline finite strip method based on the Updated-Lagrange method (U. L. method) was established to simulate roll forming process of channel section with outer edge. The deformation characteristics of strip was analyzed, and the three-dimensional displacement field, strain field and stress field of deformed strip were got. The calculation example proves that the peak transverse pressing membrane strain is on the corner part of the deformed strip, and the peak longitudinal stretching strain is on the outer edge part of the deformed strip in front of rolls. In addition, the transverse deformation of the deformed strip is principal, and the longitudinal deformation is small.展开更多
文摘A novel forming method of nickel based super-alloy thin-walled part with variable diameter sections was proposed by using inner and outer pressure with the visco-elasto-plastic pressure-carrying medium at room temperature,and the principle of the method was provided.Experiments and FE simulations were carried out to analyze the deformation characteristics for the part with larger variable diameter ratio(35%).The results show that visco-elasto-plastic pressure-carrying medium can meet the requirements of the room-temperature deformation condition for nickel based super-alloy sheet.The inner and outer pressure forming with the visco-elasto-plastic pressure-carrying medium can meet the requirements of dimensional accuracy for the thin-walled part with variable diameter sections.The thinning of wall-thickness is less than 4%.This method provides a new approach for near-net shape forming of nickel based super-alloy thin-walled parts with variable diameter sections.
文摘The finite strip method in structural analysis has been extended, and elastic-plastic large deformation spline finite strip method based on the Updated-Lagrange method (U. L. method) was established to simulate roll forming process of channel section with outer edge. The deformation characteristics of strip was analyzed, and the three-dimensional displacement field, strain field and stress field of deformed strip were got. The calculation example proves that the peak transverse pressing membrane strain is on the corner part of the deformed strip, and the peak longitudinal stretching strain is on the outer edge part of the deformed strip in front of rolls. In addition, the transverse deformation of the deformed strip is principal, and the longitudinal deformation is small.
