In order to achieve higher density of P/M steels using the die wall lubrication compacting method or powder lubricant in warm compaction process, the influence of different process parameters on the green density of w...In order to achieve higher density of P/M steels using the die wall lubrication compacting method or powder lubricant in warm compaction process, the influence of different process parameters on the green density of warm compacted samples was studied. According to the orthogonal test method, the authors systematically study the influence of the different compaction pressure, condition of lubrication and compaction temperature on the green density of the sample in the warm compaction process, and put forward the optimal process parameter of warm compaction experiment. It is found that, a high compaction pressure （≥700 MPa）, die wall lubrication combined with a small amount of internal lubricants, and fitting compaction temperature by different condition of lubrication, are the optimal parameters in warm compaction process.展开更多
To address the challenges of poor surface quality and high energy consumption in marble cutting,this study introduces an auxiliary abrasive jet cutting technology enhanced by the use of polyacrylamide(PAM)as a dragred...To address the challenges of poor surface quality and high energy consumption in marble cutting,this study introduces an auxiliary abrasive jet cutting technology enhanced by the use of polyacrylamide(PAM)as a dragreducing additive.The effects of feed rate(50-300 mm/min),polymer concentration(0-0.5 g/L),and nozzle spacing(4-12 mm)on kerf width and surface roughness are systematically investigated through an orthogonal experimental design.Results reveal that feed rate emerges as themost significant factor(p<0.01),followed by PAM concentration and nozzle spacing.The optimal set of parameters,comprising a 200 mm/min feed rate,0.3 g/L PAM concentration,and 6mmnozzle spacing,achieves the narrowest kerf width(0.867 mm)and the lowest surface roughness(10.220μm).Analysis of the underlying mechanisms demonstrates that PAMenhances the energy efficiency of the jet by suppressing turbulent pulsations and increasing fluid viscoelasticity,thereby minimizing energy loss during the cutting process.展开更多
The serpentine convergent-divergent nozzle represents an optimal configuration for nextgeneration fighter aircraft characterized by low detectability and high thrust-to-weight ratio.In contrast to the serpentine conve...The serpentine convergent-divergent nozzle represents an optimal configuration for nextgeneration fighter aircraft characterized by low detectability and high thrust-to-weight ratio.In contrast to the serpentine convergent nozzle,such configuration offers increased design flexibility with additional parameters,leading to heightened interactions among these parameters.As such,it is crucial to reveal the influence of design parameters on the aerodynamic performance of the serpentine convergent-divergent nozzle and the multifactor interaction,as well as its mechanism.Therefore,the influence,interaction and sensitivity of parameters on the aerodynamic performance of the nozzle were numerically investigated using the orthogonal test method.Additionally,the influence mechanism of the convergence angle,throat aspect ratio,and axial length to inlet diameter on the flow characteristics of the nozzle was investigated in detail.The results show that the convergence angle is identified as the main factor affecting the aerodynamic parameters of the nozzle.As the convergence angle increases,the thrust coefficient,total pressure recovery coefficient and discharge coefficient gradually decrease.The interaction between throat aspect ratio and other parameters is obvious.Different design parameters affect the local loss and the friction loss by affecting the curvature and wetted perimeter area,resulting in different aerodynamic characteristics of serpentine convergent-divergent nozzle.展开更多
As a typical laser additive manufacturing technology,laser powder bed fusion(LPBF)has achieved demonstration applications in aerospace,biomedical and other fields.However,how to select process parameters quickly and r...As a typical laser additive manufacturing technology,laser powder bed fusion(LPBF)has achieved demonstration applications in aerospace,biomedical and other fields.However,how to select process parameters quickly and reasonably is still themain concern of LPBF production.In order to quantitatively analyze the influence of different process parameters(laser power,scanning speed,hatch space and layer thickness)on the LPBF process,the multilayer and multi-path forming process of LPBF was predicted based on the open-source discrete element method framework Yade and the open-source finite volume method framework OpenFOAM.Based on the design of experiments method,a four-factor three-level orthogonal test scheme was designed,and the porosity and surface roughness data of each calculation scheme were extracted.By analyzing the orthogonal test data,it was found that as the laser power increased,the porosity decreased,and as the scanning speed,hatch space,and layer thickness increased,the porosity increased.In addition,the influence of laser power and scanning speed on surface roughness showed a trend of decreasing first and then increasing,while the influence of scanning distance and layer thickness on surface roughness showed amonotonous increasing trend.The order of the influence of each process parameter on porosity was:scanning speed>laying thickness>laser power>hatch space,and the order of the influence of each process parameter on surface roughness was:hatch space>layer thickness>laser power>scanning speed.So the porosity of the part is most sensitive to scanning speed,and the surface roughness is the most sensitive to hatch space.The above conclusions are expected to provide process control basis for actual LPBF production of the 316L stainless steel alloy.展开更多
A modified Gurson-Tvergaard-Needleman(GTN)model that accounts for the mixed(isotropic and kinematic)hardening of cast steel GS-20Mn5V was developed and implemented in the finite dement program ABAQUS/Standard via a us...A modified Gurson-Tvergaard-Needleman(GTN)model that accounts for the mixed(isotropic and kinematic)hardening of cast steel GS-20Mn5V was developed and implemented in the finite dement program ABAQUS/Standard via a user-defined material subroutine UMAT.This model couples the stress state and damage evolution(pore volume fraction increase)by a classic method that assumes that the total void volume fraction is divided into a nucleation and a growth part.A parametric study was conducted to assess the effect of modified GTN model parameters on mechanical properties such as the nucleation,growth and coalescence of voids and to obtain the optimal parameter combination by the orthogonal test method.The predicted load-displacement curves of notched specimens with the optimal parameters are favorably compared to the experimental curves.Therefore,the modified GTN model can be used to predict the damage evaluation and fracture behavior of GS-20Mn5V.展开更多
A three-factor three-level orthogonal test project has been designed based on the numerical simulation of a Jominy quenching process.Then the data scattering effects of thermal conductivity and enthalpy of tested stee...A three-factor three-level orthogonal test project has been designed based on the numerical simulation of a Jominy quenching process.Then the data scattering effects of thermal conductivity and enthalpy of tested steel,as well as the heat exchange coefficients of the cooling media,on the results have been studied.The results can be used as a reference for choosing the input thermal parameter in finite element simulation of quenching,and for evaluating the simulation results.展开更多
基金the National Scientific and Technological Project(No.MKPT-2004-09ZD)the Innovative Engineering Program of Central South University
文摘In order to achieve higher density of P/M steels using the die wall lubrication compacting method or powder lubricant in warm compaction process, the influence of different process parameters on the green density of warm compacted samples was studied. According to the orthogonal test method, the authors systematically study the influence of the different compaction pressure, condition of lubrication and compaction temperature on the green density of the sample in the warm compaction process, and put forward the optimal process parameter of warm compaction experiment. It is found that, a high compaction pressure （≥700 MPa）, die wall lubrication combined with a small amount of internal lubricants, and fitting compaction temperature by different condition of lubrication, are the optimal parameters in warm compaction process.
基金supported by the National Natural Science Foundation of China(grant number:52006061)the Key R&D Program of Hunan Province(grant number:2024AQ2001)+2 种基金Scientific Research Program of Hunan Provincial Department of Education(grant number:22B0840)Natural Science Foundation of Hunan Province(grant number:2023JJ50483)Hunan University of Humanities,Science and Technology Graduate Student Research and Innovation Program(ZSCX2024Y06,ZSCX2024Y01).
文摘To address the challenges of poor surface quality and high energy consumption in marble cutting,this study introduces an auxiliary abrasive jet cutting technology enhanced by the use of polyacrylamide(PAM)as a dragreducing additive.The effects of feed rate(50-300 mm/min),polymer concentration(0-0.5 g/L),and nozzle spacing(4-12 mm)on kerf width and surface roughness are systematically investigated through an orthogonal experimental design.Results reveal that feed rate emerges as themost significant factor(p<0.01),followed by PAM concentration and nozzle spacing.The optimal set of parameters,comprising a 200 mm/min feed rate,0.3 g/L PAM concentration,and 6mmnozzle spacing,achieves the narrowest kerf width(0.867 mm)and the lowest surface roughness(10.220μm).Analysis of the underlying mechanisms demonstrates that PAMenhances the energy efficiency of the jet by suppressing turbulent pulsations and increasing fluid viscoelasticity,thereby minimizing energy loss during the cutting process.
基金supported by the National Science and Technology Major Project of China(No.J2019-Ⅲ-0009-0053)。
文摘The serpentine convergent-divergent nozzle represents an optimal configuration for nextgeneration fighter aircraft characterized by low detectability and high thrust-to-weight ratio.In contrast to the serpentine convergent nozzle,such configuration offers increased design flexibility with additional parameters,leading to heightened interactions among these parameters.As such,it is crucial to reveal the influence of design parameters on the aerodynamic performance of the serpentine convergent-divergent nozzle and the multifactor interaction,as well as its mechanism.Therefore,the influence,interaction and sensitivity of parameters on the aerodynamic performance of the nozzle were numerically investigated using the orthogonal test method.Additionally,the influence mechanism of the convergence angle,throat aspect ratio,and axial length to inlet diameter on the flow characteristics of the nozzle was investigated in detail.The results show that the convergence angle is identified as the main factor affecting the aerodynamic parameters of the nozzle.As the convergence angle increases,the thrust coefficient,total pressure recovery coefficient and discharge coefficient gradually decrease.The interaction between throat aspect ratio and other parameters is obvious.Different design parameters affect the local loss and the friction loss by affecting the curvature and wetted perimeter area,resulting in different aerodynamic characteristics of serpentine convergent-divergent nozzle.
基金supported by the Natural Science Foundation of Guangdong Province(No.2019A1515012040).
文摘As a typical laser additive manufacturing technology,laser powder bed fusion(LPBF)has achieved demonstration applications in aerospace,biomedical and other fields.However,how to select process parameters quickly and reasonably is still themain concern of LPBF production.In order to quantitatively analyze the influence of different process parameters(laser power,scanning speed,hatch space and layer thickness)on the LPBF process,the multilayer and multi-path forming process of LPBF was predicted based on the open-source discrete element method framework Yade and the open-source finite volume method framework OpenFOAM.Based on the design of experiments method,a four-factor three-level orthogonal test scheme was designed,and the porosity and surface roughness data of each calculation scheme were extracted.By analyzing the orthogonal test data,it was found that as the laser power increased,the porosity decreased,and as the scanning speed,hatch space,and layer thickness increased,the porosity increased.In addition,the influence of laser power and scanning speed on surface roughness showed a trend of decreasing first and then increasing,while the influence of scanning distance and layer thickness on surface roughness showed amonotonous increasing trend.The order of the influence of each process parameter on porosity was:scanning speed>laying thickness>laser power>hatch space,and the order of the influence of each process parameter on surface roughness was:hatch space>layer thickness>laser power>scanning speed.So the porosity of the part is most sensitive to scanning speed,and the surface roughness is the most sensitive to hatch space.The above conclusions are expected to provide process control basis for actual LPBF production of the 316L stainless steel alloy.
基金The National Key Research and Development Program of China(No.2017YFC0805103)the National Natural Science Foundation of China(No.51578137,51438002,51108075)the Open Research Fund Program of Jiangsu Key Laboratory of Engineering Mechanics
文摘A modified Gurson-Tvergaard-Needleman(GTN)model that accounts for the mixed(isotropic and kinematic)hardening of cast steel GS-20Mn5V was developed and implemented in the finite dement program ABAQUS/Standard via a user-defined material subroutine UMAT.This model couples the stress state and damage evolution(pore volume fraction increase)by a classic method that assumes that the total void volume fraction is divided into a nucleation and a growth part.A parametric study was conducted to assess the effect of modified GTN model parameters on mechanical properties such as the nucleation,growth and coalescence of voids and to obtain the optimal parameter combination by the orthogonal test method.The predicted load-displacement curves of notched specimens with the optimal parameters are favorably compared to the experimental curves.Therefore,the modified GTN model can be used to predict the damage evaluation and fracture behavior of GS-20Mn5V.
基金the Major Scientific Research Project of Shanghai Science & Technology Commission (No.08DZ1100302)the National Basic Research Program (973) of China (No.2011CB706600)
文摘A three-factor three-level orthogonal test project has been designed based on the numerical simulation of a Jominy quenching process.Then the data scattering effects of thermal conductivity and enthalpy of tested steel,as well as the heat exchange coefficients of the cooling media,on the results have been studied.The results can be used as a reference for choosing the input thermal parameter in finite element simulation of quenching,and for evaluating the simulation results.
