A mathematical model is developed for numerical analysis of thermal process in TIG welding with a moving arc, which is considered the double-elliptic distribution for both arc heat flux and arc pressure. An adjusting ...A mathematical model is developed for numerical analysis of thermal process in TIG welding with a moving arc, which is considered the double-elliptic distribution for both arc heat flux and arc pressure. An adjusting factor is introduced into the expression of arc pressure. The domain within which the arc heat flux is distributed non-symmetrically due to arc moving is selected appropriately, and three conditions for the domain to meet are described. The latent heat is taken into consideration by liquid fraction method. The dynamic development of weld pool geometry during TIG welding is analyzed numerically, and the effect of arc moving on the weld pool geometry is discussed. The experimental results show that the numerical analysis accuracy is obviously improved through taking the above-mentioned measures.展开更多
A model is established to analyze three-dimensional fluid flow and heat transfer in TICweld pools with full penetration.It considers the deformation of the molten pool surfaceat the condition of full penetrated workpi...A model is established to analyze three-dimensional fluid flow and heat transfer in TICweld pools with full penetration.It considers the deformation of the molten pool surfaceat the condition of full penetrated workpieees,takes the are pressure as the drivingforce of the pool surface deformation,and determines the surface configuration of weldpool based on the dynamic balance of arc pressure,pool gravity and surface tension atdeformed weld pool surface. The SIMPLER algorithm is used to calculate the fluid flowfield and temperature distribution in TIG weld pools of stainless steel workpieces.TIGwelding experiments are made to verify the validity of the model.It shows the calculatedresults by the model are in good agreement with experimental measurements. professor,Dept of Welding Engineering,Harbin Institute of Technology,Harbin 150006,China展开更多
A two-dimensional axisymmetric mathematical model of weld pool of pulsed TIG welding was established. Numerical simulation for weld pool of pulsed TIG welding was done using FLUENT software by selecting the appropriat...A two-dimensional axisymmetric mathematical model of weld pool of pulsed TIG welding was established. Numerical simulation for weld pool of pulsed TIG welding was done using FLUENT software by selecting the appropriate boundary conditions and strongly coupled control equations. The distributions of temperature field and flow field of weld pool under the periodic change of welding current were obtained. According to the maximum temperature of upper and lower surface of workpiece and depth and width of weld pool, the distributions of temperature field and flow field under different pulsed frequencies and current duty cycles were obtained and periodic variation was analyzed under pulsed current. The analysis results show that with the increase of pulsed frequency, weld pool width increases slightly while depth decreases slightly, and with the increase of current duty cycle, the width and depth of weld pool both increase significantly, and the depth increases greatly.展开更多
The temperature field and flow field were analyzed to solve the problems of unstable penetration and poor forming quality,which always happen in asymmetric fillet welding. In order to explore the effect of the welding...The temperature field and flow field were analyzed to solve the problems of unstable penetration and poor forming quality,which always happen in asymmetric fillet welding. In order to explore the effect of the welding parameters on welding and improve the quality of forming,a three-dimensional mathematical model of asymmetric fillet welding was established by using the finite element software COMSOL and the coupling equation. The model was considered about the surface tension gradient,the electromagnetic force,gravity and the effect of temperature,radiation and convection heat on physical properties of the material. The flow field and the growth pattern of the weld pool were analyzed,and the weld pool geometry under different welding currents was compared. The results show that,the thin metal was preferentially penetrated,and with the welding process the weld width expanded until the weld beam was fullpenetration. The heat affected zone was got from weld experiments,its shape and size agreed well with the simulation results,which verifies the validity of the theoretical analysis.展开更多
A 2-D numerical model was developed to predict the shape of weld pool in stationary GTA welding of commercial pure aluminium, without considering fluid flow in the weld pool. A Gaussian current density and heat input ...A 2-D numerical model was developed to predict the shape of weld pool in stationary GTA welding of commercial pure aluminium, without considering fluid flow in the weld pool. A Gaussian current density and heat input distribution on the surface of the workpiece were considered. The parameters of Gaussian distribution were modified by comparing calculated results with experimental ones. It was found that these distribution parameters are fimctions of applied current and arc length. Effects of arc length, applied current and welding time on the geometry of the weld pool were investigated. To check the validity of the model, a series of experiments were also conducted. In general, the agreement between calculated overall shape of the weld pool and the experimental one was acceptable, especially in low applied currents. Therefore, it can be concluded that in pure aluminium, the heat conduction is dominant mechanism of heat transfer in the weld pool.展开更多
Based on the analysis of the three-dimensional liquid surface behavior of TIG penetrated weld pool,the three-dimensional shape models of weld pool with different values of the back fusion zone radius RB were obtained....Based on the analysis of the three-dimensional liquid surface behavior of TIG penetrated weld pool,the three-dimensional shape models of weld pool with different values of the back fusion zone radius RB were obtained.The effects of arc on the penetrated weld pool were studied by numerical simulation with finite elements analysis software Surface Evolver.The results show that the size and shape of the back weld pool are not affected obviously by the arc,and the top surface of the weld pool is lowered by arc.From pulse background to pulse peak,the increase of the arc voltage(or the arc light intensity)is due to two factors.One is the increase of the current,and the other is the lowering of the top weld pool surface.展开更多
Numerical analysis of weld pool shape and size is of great significance for selection and optimization of the process parameters in pulsed current plasma arc welding （PAW）. In this paper, a mathematical model and re...Numerical analysis of weld pool shape and size is of great significance for selection and optimization of the process parameters in pulsed current plasma arc welding （PAW）. In this paper, a mathematical model and relevant algorithm are developed to determine the temperature profiles and weld pool geometry in pulsed current PAW through employing an adaptive heat source model. The volumetric heat source consists of semi-ellipsoid at upper part and a conic body at lower part along the workpiece thickness direction. The dynamic variation features of weld pool shape during a pulse cycle are numerically simulated. The calculated weld cross-section is consistent with the measure one.展开更多
In this paper the impacts of the anomalous SST in the warm pool area of the Western Equatorial Pacific on the winter time circulation and the East Asian monsoon are studied by using the NCAR CCM. It is found that the ...In this paper the impacts of the anomalous SST in the warm pool area of the Western Equatorial Pacific on the winter time circulation and the East Asian monsoon are studied by using the NCAR CCM. It is found that the abnormal heating in the warm pool area will change the strength and the position of the Walker Cell in the Equatorial Pacific and the anti-Walker Cell in the equatorial Indian Ocean. Both the Walker and anti-Walker Cells are strengthened. The local Hadley Cells over two hemispheres near the warm pool are also strengthened. The subtropical highs in two hemispheres become stronger and move poleward slightly. The westerly jets in the extratropical regions have similar changes as the subtropical highs. The winter monsoon in South-East Asia is weakened by the abnormal heating in the warm pool. The experiment also show that there are wave trains emanating from surrounding areas of the warm pool to the high latitudes, causing various changes in circulations and local weather.展开更多
The purpose of this study was to demonstrate a simple and fast method for solving the time-dependent Bloch-McConnell equations describing the behavior of magnetization in magnetic resonance imaging (MRI) in the presen...The purpose of this study was to demonstrate a simple and fast method for solving the time-dependent Bloch-McConnell equations describing the behavior of magnetization in magnetic resonance imaging (MRI) in the presence of multiple chemical exchange pools. First, the time-dependent Bloch- McConnell equations were reduced to a homogeneous linear differential equation, and then a simple equation was derived to solve it using a matrix operation and Kronecker tensor product. From these solutions, the longitudinal relaxation rate (R1ρ) and transverse relaxation rate in the rotating frame (R2ρ) and Z-spectra were obtained. As illustrative examples, the numerical solutions for linear and star-type three-pool chemical exchange models and linear, star- type, and kite-type four-pool chemical exchange models were presented. The effects of saturation time (ST) and radiofrequency irradiation power (ω1) on the chemical exchange saturation transfer (CEST) effect in these models were also investigated. Although R1ρ and R2ρ were not affected by the ST, the CEST effect observed in the Z-spectra increased and saturated with increasing ST. When ω1 was varied, the CEST effect increased with increasing ω1 in R1ρ, R2ρ, and Z-spectra. When ω1 was large, however, the spillover effect due to the direct saturation of bulk water protons also increased, suggesting that these parameters must be determined in consideration of both the CEST and spillover effects. Our method will be useful for analyzing the complex CEST contrast mechanism and for investigating the optimal conditions for CEST MRI in the presence of multiple chemical exchange pools.展开更多
A brief introduction of a global atmospheric circulation model CCM3, which is used to simulate the precipitation in China, the height and the flow fields of the atmosphere, is made and the reliability of simulation is...A brief introduction of a global atmospheric circulation model CCM3, which is used to simulate the precipitation in China, the height and the flow fields of the atmosphere, is made and the reliability of simulation is analyzed. According to the negative correlation between rainfall in the first flood period in South China (FFSC) and sea surface temperature anomalies (SSTA) in a key region in western Pacific warm pool (West Region), two sensitive experiments are designed to investigate the effects of the latter on the former and the possible physical mechanism is discussed. It is found that in cold water (warm water) years, the rainfall in South China (SC) is far more (less) than normal, while the rainfall in the middle and low reaches of the Yangtze River is relatively less (more). The best correlative area of precipitation is located in Guangdong Province. It matches the diagnostic result well. The effect of SSTA on precipitation of FFSC is realized through the abnormality of atmospheric circulation and tested by a P-σnine-layer regional climate model. Moreover, the simulated result of the P-σmodel is basically coincident with that of the CCM3.展开更多
In this paper, the process of dynamic heat output in a welding pool and the variation of the penetration caused by the section change of the workpiece are analyzed using numerical simulation technique of thermal fie...In this paper, the process of dynamic heat output in a welding pool and the variation of the penetration caused by the section change of the workpiece are analyzed using numerical simulation technique of thermal field. It is concluded that the variation of temperature gradient in HAZ along the length and width direction reflects the heat output of the welding pool, and that the output of the welding pool has a homogenous relationship to the pool penetration.展开更多
This work mainly articulated the effects of nozzle structure on arc characteristics in gas pool coupled activating TIG （GPCA-TIG） welding process by using Fluent Software. Different models were set up to adapt the d...This work mainly articulated the effects of nozzle structure on arc characteristics in gas pool coupled activating TIG （GPCA-TIG） welding process by using Fluent Software. Different models were set up to adapt the different torch structure during computer progress. The specific configuration of the welding torch made the gas flow in outer gas passage constrained. The nozzle structure has great influence on outer gas distribution because of the changing of coupling region between the outer active gas and molten pool surface. When the coupling degree is reduced or the outer gas passage become smaller, the oxygen in outer gas penetrates into the arc plasma and spreads to the arc region more easily. Owing to its cooling effects, the morphology of arc is contracted, and the arc temperature is increased. When the inner wall and the outer wall of outer gas passage are not parallel, the wide top and narrow bottom nozzle shape can bring more oxygen into the arc plasma, the arc is contracted and the peak temperature of arc rises a little more comparing to the narrow top and wide bottom one.展开更多
Based on the characteristics of ＂one keyhole in a pulse＂ in pulsed current plasma arc welding （PAW） , the transient variation process of weld pool in a pulse cycle is simulated through the establishment of corresp...Based on the characteristics of ＂one keyhole in a pulse＂ in pulsed current plasma arc welding （PAW） , the transient variation process of weld pool in a pulse cycle is simulated through the establishment of corresponding heat source model. And considering the effects of gravitational force, plasma arc pressure and surface tension on the weld pool surface, the dynamic change features of the keyhole shape in a pulse cycle are calculated by using surface deformation equation. Experiments are conducted and validate that the calctdated weld fusion line is in good agreement with the experimental results.展开更多
Large-sized titanium alloy ingots produced by vacuum arc remelting(VAR)technology are susceptible to metallurgical imperfections such as compositional segregation,inconsistent solidification microstructures,black spot...Large-sized titanium alloy ingots produced by vacuum arc remelting(VAR)technology are susceptible to metallurgical imperfections such as compositional segregation,inconsistent solidification microstructures,black spots,and inclusions.These defects are intricately linked to the electromagnetic effects,temperature distribution,and fluid dynamics during the melting process.The self-induced magnetic field created by the electric current,along with the axial magnetic field applied to stabilize the arc,significantly influences the solidification of titanium alloy ingots.A mathematical model optimized for the integrated analysis of multiple fields—electromagnetic,fluid,and thermal—was developed for the VAR solidification process of titanium alloys.The influence mechanism of electromagnetic field on the macroscopic solidification process of titanium alloy was investigated.The findings indicate the presence of two competing forces within the VAR molten pool,namely,thermal buoyancy and the Lorentz force.Introducing a coupled self-induced magnetic field and elevating the current to 15 kA led to an increase in the molten pool depth by 42.9%and a reduction in the thickness of the mushy zone by 25.2%.The application of a constant axial magnetic field enhances a unidirectional momentum buildup within the molten pool,thereby enhancing the flow velocity and cooling efficiency of melt.展开更多
基金the financial support for this project from the National Natural Science Foundation of China under Grant No.50475131.
文摘A mathematical model is developed for numerical analysis of thermal process in TIG welding with a moving arc, which is considered the double-elliptic distribution for both arc heat flux and arc pressure. An adjusting factor is introduced into the expression of arc pressure. The domain within which the arc heat flux is distributed non-symmetrically due to arc moving is selected appropriately, and three conditions for the domain to meet are described. The latent heat is taken into consideration by liquid fraction method. The dynamic development of weld pool geometry during TIG welding is analyzed numerically, and the effect of arc moving on the weld pool geometry is discussed. The experimental results show that the numerical analysis accuracy is obviously improved through taking the above-mentioned measures.
基金The research work was surpported by the National Natural Science Foundation of China.
文摘A model is established to analyze three-dimensional fluid flow and heat transfer in TICweld pools with full penetration.It considers the deformation of the molten pool surfaceat the condition of full penetrated workpieees,takes the are pressure as the drivingforce of the pool surface deformation,and determines the surface configuration of weldpool based on the dynamic balance of arc pressure,pool gravity and surface tension atdeformed weld pool surface. The SIMPLER algorithm is used to calculate the fluid flowfield and temperature distribution in TIG weld pools of stainless steel workpieces.TIGwelding experiments are made to verify the validity of the model.It shows the calculatedresults by the model are in good agreement with experimental measurements. professor,Dept of Welding Engineering,Harbin Institute of Technology,Harbin 150006,China
基金This work was financially supported by National Natural Science Foundation of China No. 51205179.
文摘A two-dimensional axisymmetric mathematical model of weld pool of pulsed TIG welding was established. Numerical simulation for weld pool of pulsed TIG welding was done using FLUENT software by selecting the appropriate boundary conditions and strongly coupled control equations. The distributions of temperature field and flow field of weld pool under the periodic change of welding current were obtained. According to the maximum temperature of upper and lower surface of workpiece and depth and width of weld pool, the distributions of temperature field and flow field under different pulsed frequencies and current duty cycles were obtained and periodic variation was analyzed under pulsed current. The analysis results show that with the increase of pulsed frequency, weld pool width increases slightly while depth decreases slightly, and with the increase of current duty cycle, the width and depth of weld pool both increase significantly, and the depth increases greatly.
基金supported by the National Natural Science Foundation of China(Grant No.U1733125)Natural Science Foundation of Tianjin(Grant No.17JCZDJC38700)
文摘The temperature field and flow field were analyzed to solve the problems of unstable penetration and poor forming quality,which always happen in asymmetric fillet welding. In order to explore the effect of the welding parameters on welding and improve the quality of forming,a three-dimensional mathematical model of asymmetric fillet welding was established by using the finite element software COMSOL and the coupling equation. The model was considered about the surface tension gradient,the electromagnetic force,gravity and the effect of temperature,radiation and convection heat on physical properties of the material. The flow field and the growth pattern of the weld pool were analyzed,and the weld pool geometry under different welding currents was compared. The results show that,the thin metal was preferentially penetrated,and with the welding process the weld width expanded until the weld beam was fullpenetration. The heat affected zone was got from weld experiments,its shape and size agreed well with the simulation results,which verifies the validity of the theoretical analysis.
文摘A 2-D numerical model was developed to predict the shape of weld pool in stationary GTA welding of commercial pure aluminium, without considering fluid flow in the weld pool. A Gaussian current density and heat input distribution on the surface of the workpiece were considered. The parameters of Gaussian distribution were modified by comparing calculated results with experimental ones. It was found that these distribution parameters are fimctions of applied current and arc length. Effects of arc length, applied current and welding time on the geometry of the weld pool were investigated. To check the validity of the model, a series of experiments were also conducted. In general, the agreement between calculated overall shape of the weld pool and the experimental one was acceptable, especially in low applied currents. Therefore, it can be concluded that in pure aluminium, the heat conduction is dominant mechanism of heat transfer in the weld pool.
文摘Based on the analysis of the three-dimensional liquid surface behavior of TIG penetrated weld pool,the three-dimensional shape models of weld pool with different values of the back fusion zone radius RB were obtained.The effects of arc on the penetrated weld pool were studied by numerical simulation with finite elements analysis software Surface Evolver.The results show that the size and shape of the back weld pool are not affected obviously by the arc,and the top surface of the weld pool is lowered by arc.From pulse background to pulse peak,the increase of the arc voltage(or the arc light intensity)is due to two factors.One is the increase of the current,and the other is the lowering of the top weld pool surface.
基金The authors are grateful to the financial support for this research from the National Natural Science Foundation of China （ Key Pro- gram Grant No. 50936003 ）.
文摘Numerical analysis of weld pool shape and size is of great significance for selection and optimization of the process parameters in pulsed current plasma arc welding （PAW）. In this paper, a mathematical model and relevant algorithm are developed to determine the temperature profiles and weld pool geometry in pulsed current PAW through employing an adaptive heat source model. The volumetric heat source consists of semi-ellipsoid at upper part and a conic body at lower part along the workpiece thickness direction. The dynamic variation features of weld pool shape during a pulse cycle are numerically simulated. The calculated weld cross-section is consistent with the measure one.
文摘In this paper the impacts of the anomalous SST in the warm pool area of the Western Equatorial Pacific on the winter time circulation and the East Asian monsoon are studied by using the NCAR CCM. It is found that the abnormal heating in the warm pool area will change the strength and the position of the Walker Cell in the Equatorial Pacific and the anti-Walker Cell in the equatorial Indian Ocean. Both the Walker and anti-Walker Cells are strengthened. The local Hadley Cells over two hemispheres near the warm pool are also strengthened. The subtropical highs in two hemispheres become stronger and move poleward slightly. The westerly jets in the extratropical regions have similar changes as the subtropical highs. The winter monsoon in South-East Asia is weakened by the abnormal heating in the warm pool. The experiment also show that there are wave trains emanating from surrounding areas of the warm pool to the high latitudes, causing various changes in circulations and local weather.
文摘The purpose of this study was to demonstrate a simple and fast method for solving the time-dependent Bloch-McConnell equations describing the behavior of magnetization in magnetic resonance imaging (MRI) in the presence of multiple chemical exchange pools. First, the time-dependent Bloch- McConnell equations were reduced to a homogeneous linear differential equation, and then a simple equation was derived to solve it using a matrix operation and Kronecker tensor product. From these solutions, the longitudinal relaxation rate (R1ρ) and transverse relaxation rate in the rotating frame (R2ρ) and Z-spectra were obtained. As illustrative examples, the numerical solutions for linear and star-type three-pool chemical exchange models and linear, star- type, and kite-type four-pool chemical exchange models were presented. The effects of saturation time (ST) and radiofrequency irradiation power (ω1) on the chemical exchange saturation transfer (CEST) effect in these models were also investigated. Although R1ρ and R2ρ were not affected by the ST, the CEST effect observed in the Z-spectra increased and saturated with increasing ST. When ω1 was varied, the CEST effect increased with increasing ω1 in R1ρ, R2ρ, and Z-spectra. When ω1 was large, however, the spillover effect due to the direct saturation of bulk water protons also increased, suggesting that these parameters must be determined in consideration of both the CEST and spillover effects. Our method will be useful for analyzing the complex CEST contrast mechanism and for investigating the optimal conditions for CEST MRI in the presence of multiple chemical exchange pools.
基金sponsored by the NSFC key project (40233037) and the "National Key Developing Programme for Basic Science" project (2004CB418300)
文摘A brief introduction of a global atmospheric circulation model CCM3, which is used to simulate the precipitation in China, the height and the flow fields of the atmosphere, is made and the reliability of simulation is analyzed. According to the negative correlation between rainfall in the first flood period in South China (FFSC) and sea surface temperature anomalies (SSTA) in a key region in western Pacific warm pool (West Region), two sensitive experiments are designed to investigate the effects of the latter on the former and the possible physical mechanism is discussed. It is found that in cold water (warm water) years, the rainfall in South China (SC) is far more (less) than normal, while the rainfall in the middle and low reaches of the Yangtze River is relatively less (more). The best correlative area of precipitation is located in Guangdong Province. It matches the diagnostic result well. The effect of SSTA on precipitation of FFSC is realized through the abnormality of atmospheric circulation and tested by a P-σnine-layer regional climate model. Moreover, the simulated result of the P-σmodel is basically coincident with that of the CCM3.
文摘In this paper, the process of dynamic heat output in a welding pool and the variation of the penetration caused by the section change of the workpiece are analyzed using numerical simulation technique of thermal field. It is concluded that the variation of temperature gradient in HAZ along the length and width direction reflects the heat output of the welding pool, and that the output of the welding pool has a homogenous relationship to the pool penetration.
基金supported by National Natural Science Foundation of China(Grant No.51265029)
文摘This work mainly articulated the effects of nozzle structure on arc characteristics in gas pool coupled activating TIG （GPCA-TIG） welding process by using Fluent Software. Different models were set up to adapt the different torch structure during computer progress. The specific configuration of the welding torch made the gas flow in outer gas passage constrained. The nozzle structure has great influence on outer gas distribution because of the changing of coupling region between the outer active gas and molten pool surface. When the coupling degree is reduced or the outer gas passage become smaller, the oxygen in outer gas penetrates into the arc plasma and spreads to the arc region more easily. Owing to its cooling effects, the morphology of arc is contracted, and the arc temperature is increased. When the inner wall and the outer wall of outer gas passage are not parallel, the wide top and narrow bottom nozzle shape can bring more oxygen into the arc plasma, the arc is contracted and the peak temperature of arc rises a little more comparing to the narrow top and wide bottom one.
文摘Based on the characteristics of ＂one keyhole in a pulse＂ in pulsed current plasma arc welding （PAW） , the transient variation process of weld pool in a pulse cycle is simulated through the establishment of corresponding heat source model. And considering the effects of gravitational force, plasma arc pressure and surface tension on the weld pool surface, the dynamic change features of the keyhole shape in a pulse cycle are calculated by using surface deformation equation. Experiments are conducted and validate that the calctdated weld fusion line is in good agreement with the experimental results.
基金financially supported by the National Natural Science Foundation of China(Nos.52422408 and 52171031)the Excellent Youth Fund of Liaoning Natural Science Foundation(No.2023JH3/10200001)the Liaoning Xingliao Talents-Top-notch Young Talents Project(No.XLYC2203064).
文摘Large-sized titanium alloy ingots produced by vacuum arc remelting(VAR)technology are susceptible to metallurgical imperfections such as compositional segregation,inconsistent solidification microstructures,black spots,and inclusions.These defects are intricately linked to the electromagnetic effects,temperature distribution,and fluid dynamics during the melting process.The self-induced magnetic field created by the electric current,along with the axial magnetic field applied to stabilize the arc,significantly influences the solidification of titanium alloy ingots.A mathematical model optimized for the integrated analysis of multiple fields—electromagnetic,fluid,and thermal—was developed for the VAR solidification process of titanium alloys.The influence mechanism of electromagnetic field on the macroscopic solidification process of titanium alloy was investigated.The findings indicate the presence of two competing forces within the VAR molten pool,namely,thermal buoyancy and the Lorentz force.Introducing a coupled self-induced magnetic field and elevating the current to 15 kA led to an increase in the molten pool depth by 42.9%and a reduction in the thickness of the mushy zone by 25.2%.The application of a constant axial magnetic field enhances a unidirectional momentum buildup within the molten pool,thereby enhancing the flow velocity and cooling efficiency of melt.
