Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit...Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.展开更多
Machine learning-assisted methods for rapid and accurate prediction of temperature field,mushy zone,and grain size were proposed for the heating−cooling combined mold(HCCM)horizontal continuous casting of C70250 alloy...Machine learning-assisted methods for rapid and accurate prediction of temperature field,mushy zone,and grain size were proposed for the heating−cooling combined mold(HCCM)horizontal continuous casting of C70250 alloy plates.First,finite element simulations of casting processes were carried out with various parameters to build a dataset.Subsequently,different machine learning algorithms were employed to achieve high precision in predicting temperature fields,mushy zone locations,mushy zone inclination angle,and billet grain size.Finally,the process parameters were quickly optimized using a strategy consisting of random generation,prediction,and screening,allowing the mushy zone to be controlled to the desired target.The optimized parameters are 1234℃for heating mold temperature,47 mm/min for casting speed,and 10 L/min for cooling water flow rate.The optimized mushy zone is located in the middle of the second heat insulation section and has an inclination angle of roughly 7°.展开更多
Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The t...Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The traditional thermal elastic-plastic finite element method(TEP-FEM)can accurately predict welding deformation.However,its efficiency is low because of the complex nonlinear transient computation,making it difficult to meet the needs of rapid engineering evaluation.To address this challenge,this study proposes an efficient prediction method for welding deformation in marine thin plate butt welds.This method is based on the coupled temperature gradient-thermal strain method(TG-TSM)that integrates inherent strain theory with a shell element finite element model.The proposed method first extracts the distribution pattern and characteristic value of welding-induced inherent strain through TEP-FEM analysis.This strain is then converted into the equivalent thermal load applied to the shell element model for rapid computation.The proposed method-particularly,the gradual temperature gradient-thermal strain method(GTG-TSM)-achieved improved computational efficiency and consistent precision.Furthermore,the proposed method required much less computation time than the traditional TEP-FEM.Thus,this study lays the foundation for future prediction of welding deformation in more complex marine thin plates.展开更多
This article describes numerical simulation of gas pipeline network operation using high-accuracy computational fluid dynamics (CFD) simulators of the modes of gas mixture transmission through long, multi-line pipelin...This article describes numerical simulation of gas pipeline network operation using high-accuracy computational fluid dynamics (CFD) simulators of the modes of gas mixture transmission through long, multi-line pipeline systems (CFD-simulator). The approach used in CFD-simulators for modeling gas mixture transmission through long, branched, multi-section pipelines is based on tailoring the full system of fluid dynamics equations to conditions of unsteady, non-isothermal processes of the gas mixture flow. Identification, in a CFD-simulator, of safe parameters for gas transmission through compressor stations amounts to finding the interior points of admissible sets described by systems of nonlinear algebraic equalities and inequalities. Such systems of equalities and inequalities comprise a formal statement of technological, design, operational and other constraints to which operation of the network equipment is subject. To illustrate the practicability of the method of numerical simulation of a gas transmission network, we compare computation results and gas flow parameters measured on-site at the gas transmission enter-prise.展开更多
Debris flow often causes enormous loss to life and property,especially on alluvial fans.Engineering structures such as retention check dams are essential to reduce the damage.In hazard mitigation evaluation and planni...Debris flow often causes enormous loss to life and property,especially on alluvial fans.Engineering structures such as retention check dams are essential to reduce the damage.In hazard mitigation evaluation and planning it is of significance to determine the location,size and type of dam and the effects of damage mitigation.We present a numerical simulation method using Kanako simulator for hazard mitigation planning of debris flow disaster in Tanjutani Gully,Kyoto City,Japan.The simulations were carried out for three situations:1) the simulations of erosion,deposition,hydrograph changing and inundation when there were no mitigation measures;2) the simulations of check dams in four locations(470 m,810 m,1,210 m and 1,610 m from the upstream end) to identify the best location;3) the simulations of check dams of three types(closed,slit and grid) to analyze their effects on sediment trapping and discharge reduction.Based on the simulations,it was concluded that two closed check dams(located at 470 m and 1,610 m from the upstream end) in the channel and a drainage channel on the alluvial fan can reduce the risk on the alluvial fan to an acceptable level.展开更多
This paper presents a new nine⁃degree⁃of⁃freedom parallel mechanism,which can be applied as a flight simulator.The mechanism is composed by Stewart turntable and another three⁃axis turntable.The Stewart platform can r...This paper presents a new nine⁃degree⁃of⁃freedom parallel mechanism,which can be applied as a flight simulator.The mechanism is composed by Stewart turntable and another three⁃axis turntable.The Stewart platform can realize six⁃degree⁃of⁃freedom movement in space,but the working space is limited.After the three⁃axis turntable is installed,the rotation space can be increased to simulate more realistic flight conditions.This paper analyzes the new flight simulator from kinematics and dynamics aspects.In addition,the flight simulator is simulated and analyzed based on the MATLAB/Simulink simulation system.The results obtained from the numerical simulations is planned to be used for the practical manufacturing and applications of the new platform.展开更多
This study investigates the flexural performance of ultra-high performance concrete(UHPC)in reinforced concrete T-beams,focusing on the effects of interfacial treatments.Three concrete T-beam specimens were fabricated...This study investigates the flexural performance of ultra-high performance concrete(UHPC)in reinforced concrete T-beams,focusing on the effects of interfacial treatments.Three concrete T-beam specimens were fabricated and tested:a control beam(RC-T),a UHPC-reinforced beam with a chiseled interface(UN-C-50F),and a UHPC-reinforced beam featuring both a chiseled interface and anchored steel rebars(UN-CS-50F).The test results indicated that both chiseling and the incorporation of anchored rebars effectively created a synergistic combination between the concrete T-beam and the UHPC reinforcement layer,with the UN-CS-50F exhibiting the highest flexural resistance.The cracking load and ultimate load of UN-CS-50F were 221.5%and 40.8%,respectively,higher than those of the RC-T.Finite element(FE)models were developed to provide further insights into the behavior of the UHPCreinforced T-beams,showing a maximumdeviation of just 8%when validated against experimental data.A parametric analysis varied the height,thickness,andmaterial strength of the UHPC reinforcement layer based on the validated FE model,revealing that increasing the UHPC layer thickness from 30 to 50 mm improved the ultimate resistance by 20%while reducing the UHPC reinforcement height from 440 to 300 mm led to a 10%decrease in bending resistance.The interfacial anchoring rebars significantly reduced crack propagation and enhanced stress redistribution,highlighting the importance of strengthening interfacial bonds and optimizing geometric parameters ofUHPCfor improved T-beam performance.These findings offer valuable insights for the design and retrofitting of UHPC-reinforced bridge girders.展开更多
Hydrogen displays the potential to partially replace pulverized coal injection(PCI)in the blast furnace,and it can reduce CO_(2)emissions.In this paper,a three-dimensional mathematical model of hydrogen and pulverized...Hydrogen displays the potential to partially replace pulverized coal injection(PCI)in the blast furnace,and it can reduce CO_(2)emissions.In this paper,a three-dimensional mathematical model of hydrogen and pulverized coal co-injection in blast furnace tuyere was established through numerical simulation,and the effect of hydrogen injection and oxygen enrichment interaction on pulverized coal combustion and raceway smelting was investigated.The simulation results indicate that when the coal injection rate decreased from 36 to 30t/h and the hydrogen injection increased from 0 to 3600 m^(3)/h,the CO_(2)emissions decreased from 1860 to 1551 kg/t,which represents a16.6%reduction,and the pulverized coal burnout decreased from 70.1%to 63.7%.The heat released from hydrogen combustion can not only promote the volatilization of pulverized coal but also affect the combustion reaction between volatilization and oxygen,which resulted in a decrease in the temperature at the end of the raceway.Co-injection of hydrogen with PCI increased the wall temperature near the upper half part of the raceway and at the outlet of the tuyere,which required a high cooling efficiency to extend the service life of the blast furnace.The increase in oxygen level compensated for the decreased average temperature in the raceway due to hydrogen injection.The increase in the oxygen content by 3%while maintaining constant hydrogen and PCI injection rates increased the burnout and average raceway temperature by 4.2%and 43 K,respectively.The mole fraction of CO and H_(2) production increased by 0.04 and 0.02,respectively.Burnout can be improved through optimization of the particle size distribution of pulverized coal.展开更多
Bedding parallel stepped rock slopes exist widely in nature and are used in slope engineering.They are characterized by complex topography and geological structure and are vulnerable to shattering under strong earthqu...Bedding parallel stepped rock slopes exist widely in nature and are used in slope engineering.They are characterized by complex topography and geological structure and are vulnerable to shattering under strong earthquakes.However,no previous studies have assessed the mechanisms underlying seismic failure in rock slopes.In this study,large-scale shaking table tests and numerical simulations were conducted to delineate the seismic failure mechanism in terms of acceleration,displacement,and earth pressure responses combined with shattering failure phenomena.The results reveal that acceleration response mutations usually occur within weak interlayers owing to their inferior performance,and these mutations may transform into potential sliding surfaces,thereby intensifying the nonlinear seismic response characteristics.Cumulative permanent displacements at the internal corners of the berms can induce quasi-rigid displacements at the external corners,leading to greater permanent displacements at the internal corners.Therefore,the internal corners are identified as the most susceptible parts of the slope.In addition,the concept of baseline offset was utilized to explain the mechanism of earth pressure responses,and the result indicates that residual earth pressures at the internal corners play a dominant role in causing deformation or shattering damage.Four evolutionary deformation phases characterize the processes of seismic responses and shattering failure of the bedding parallel stepped rock slope,i.e.the formation of tensile cracks at the internal corners of the berm,expansion of tensile cracks and bedding surface dislocation,development of vertical tensile cracks at the rear edge,and rock mass slipping leading to slope instability.Overall,this study provides a scientific basis for the seismic design of engineering slopes and offers valuable insights for further studies on preventing seismic disasters in bedding parallel stepped rock slopes.展开更多
The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to ...The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to achieving controllable stress-strain rate loading.In this study,we have,for the first time,combined one-dimensional fluid computational software with machine learning methods.We first elucidated the mechanisms by which GDI structures control stress and strain rates.Subsequently,we constructed a machine learning model to create a structure-property response surface.The results show that altering the loading velocity and interlayer thickness has a pronounced regulatory effect on stress and strain rates.In contrast,the impedance distribution index and target thickness have less significant effects on stress regulation,although there is a matching relationship between target thickness and interlayer thickness.Compared with traditional design methods,the machine learning approach offers a10^(4)—10^(5)times increase in efficiency and the potential to achieve a global optimum,holding promise for guiding the design of GDI.展开更多
To further reduce the explosive thickness and to improve the bonding quality of titanium/steel composite plates,explosive welding experiments of TA1/Q235 were conducted using a low detonation velocity explosive(53#)un...To further reduce the explosive thickness and to improve the bonding quality of titanium/steel composite plates,explosive welding experiments of TA1/Q235 were conducted using a low detonation velocity explosive(53#)under the guidance of the explosive welding lower limit principle with the flyer plate thicknesses of 1,2,and 4 mm and gaps of 3,6,and 8 mm.The weldability window for titanium/steel explosive welding was calculated,and a quantitative relationship between dynamic and static process parameters was developed.Aβ-V_(p) high-speed inclined collision model was proposed,and two-dimensional numerical simulations for the explosive welding tests were performed using the smoothed particle hydrodynamics(SPH)algorithm,revealing the growth evolution mechanisms of the typical waveform morphology characteristics.Through microstructural characterization techniques,such as optical microscope,scanning electron microscope,energy dispersive spectrometer,and electron backscattered diffractometer,and mechanical property tests in terms of shear strength,bending performance,and impact toughness,the microstructure and mechanical properties of the interfaces of explosively welded TA1/Q235 composite plates were investigated.Results show that the quality of interface bonding is excellent,presenting typical waveform morphology with an average interface shear strength above 330 MPa and an average impact toughness exceeding 81 J.All samples can be bent to 180°without significant delamination or cracking defects.展开更多
A suction casting experiment was conducted on Zr_(55)Cu_(30)Al_(10)Ni_(5)(at%)amorphous alloy.Using ProCAST software,numerical simulations were performed to analyze the filling and solidification processes.The velocit...A suction casting experiment was conducted on Zr_(55)Cu_(30)Al_(10)Ni_(5)(at%)amorphous alloy.Using ProCAST software,numerical simulations were performed to analyze the filling and solidification processes.The velocity field during the filling process and the temperature field during the solidification process of the alloy melt under different process parameters were obtained.Based on the simulation results,a Zr-based amorphous alloy micro-gear was prepared via casting.The results indicate that increasing the suction casting temperature enhances the fluidity of alloy melt but induces unstable flow rate during filling,which is detrimental to complete filling.Zr-based amorphous micro-gears with a module of 0.6 mm,a tooth top diameter of 8 mm,and 10 teeth were prepared through the suction casting.X-ray diffraction and differential scanning calorimetry analyses confirm that the fabricated micro-gear exhibits characteristic amorphous structural features,demonstrating well-defined geometrical contours and satisfactory forming completeness.展开更多
The detonation of fuel-rich explosives yields combustible products that persistently burn upon mixing with ambient oxygen,releasing additional energy through a phenomenon known as the afterburning effect.This process ...The detonation of fuel-rich explosives yields combustible products that persistently burn upon mixing with ambient oxygen,releasing additional energy through a phenomenon known as the afterburning effect.This process greatly influences the evolution of confined blast loading and the subsequent structural response,which is crucial in confined blast scenarios.Given the complex nature of the reaction process,accurate analysis of the afterburning effect remains challenging.Previous studies have either overlooked the mechanisms of detonation product combustion or failed to provide experimental validation.This study introduces a three-dimensional model to effectively characterize the combustion of detonation products.The model integrates chemical reaction source terms into the governing equations to consider the combustion processes.Numerical simulations and experimental tests were conducted to analyze the combustion and energy release from the detonation products of fuel-rich explosives in confined spaces.Approximately 50%of the energy was released during the combustion of detonation products in a confined TNT explosion.Although the combustion of these products was much slower than the detonation process,it aligned with the dynamic response of the structure,which enhanced the explosive yield.Excluding afterburning from the analysis reduced the center-point deformation of the structure by 30%.Following the inclusion of afterburning,the simulated quasistatic pressure increased by approximately 45%.Subsequent comparisons highlighted the merits of the proposed approach over conventional methods.This approach eliminates the reliance on empirical parameters,such as the amount and rate of energy release during afterburning,thereby laying the foundation for understanding load evolution in more complex environments,such as ships,buildings,and underground tunnels.展开更多
A three-dimensional coupled sea ice-ice shelf-ocean numerical model is developed for the Prydz Bay,Antarctica,using the Regional Ocean Modeling System with a grid resolution of approximately 2 km.The influence of the ...A three-dimensional coupled sea ice-ice shelf-ocean numerical model is developed for the Prydz Bay,Antarctica,using the Regional Ocean Modeling System with a grid resolution of approximately 2 km.The influence of the grounding giant iceberg D15 on the distribution of sea ice and polynyas in the Prydz Bay is analyzed through two numerical experiments.Iceberg D15,grounded off the western edge of the West Ice Shelf(WIS),obstructs the southwestward transport of sea ice along the east coast of Prydz Bay,causing sea ice to accumulate to the east of the iceberg and form multi-year fast ice.Grounding of Iceberg D15 also decreases sea ice coverage off its south edge and creates ice-free openings in spring near Davis Station and Zhongshan Station,facilitating the accessibility of vessels to the research stations.These simulated sea ice patterns closely match current satellite observations.When Iceberg D15 is removed,the previously blocked sea ice north of the iceberg,which moved westward,shifts southwesterly along the coastline,leading to a reduction in sea ice thickness during winter and spring,as well as lower sea ice concentrations in spring across large areas north and west of the iceberg.In contrast,the sea ice thickness increases considerably southwest of the WIS,extending to the front of the Amery Ice Shelf during seasons covered by sea ice.The increase in sea ice concentration can also extend to as far as 75°E in spring.Without Iceberg D15,which previously contributed to the ice barrier of Barrier Polynya(BP),the shape of BP changes,the area of BP and Davis Polynya(DP)decreases,and the polynya off the northwest edge of the WIS near 83°E expands.These polynya patterns are much similar to the satellite remote sensing observations before Iceberg D15 was grounded.From April to October,the total area of BP and DP decreases by 2.83×10^(4)km^(2)(60%)and 2.20×10^(3)km^(2)(20%),respectively,while the total sea ice production decreases by 4.11×10^(10)m^(3)(66%)and 1.52×10^(10)m^(3)(52%)compared to the experiment with iceberg.These results indicate the substantial effects of grounding giant icebergs on the spatio-temporal distribution of sea ice,the area of polynyas,and sea ice production.High-resolution Antarctic coastal numerical models,typically with grid scales of kilometers,are sufficient to represent large icebergs,and adding the grounding giant icebergs is crucial for producing realistic simulations of sea ice and polynyas.展开更多
We proposed a new technique route of directional solidification for the manufacture of super slab.A 7-t laboratory-scale thick slab was casted and characterised for trial.To further understand the process,the evolutio...We proposed a new technique route of directional solidification for the manufacture of super slab.A 7-t laboratory-scale thick slab was casted and characterised for trial.To further understand the process,the evolution of the multiple physical fields during the directional solidification was simulated and verified.Similar to the convectional ingot casting,a negative segregated cone of equiaxed grains was formed at the bottom,and a seriously positive segregated region was formed beneath the top surface of the slab.Specific measures on the lateral walls,base plate,and free surface were strongly recommended to ensure that the slab is relatively directionally casted.A water-cooling copper base plate accelerates the solidification rate and the columnar growth along the vertical direction.It inhibits the sedimentation of equiaxed grains and enlarges the columnar zone.Based on the simulation analysis,it can be concluded that the directional solidification technique route is promising to manufacture super slab with lower segregation level,and less porosities and inclusions.展开更多
It has been experimentally observed that,in the perforation of metal plates by a flat-nosed projectile,there exists a plateau phenomenon where the ballistic limit increases slightly with increasing plate thickness,whi...It has been experimentally observed that,in the perforation of metal plates by a flat-nosed projectile,there exists a plateau phenomenon where the ballistic limit increases slightly with increasing plate thickness,which is related to a change in the mode of failure.No theoretical model has so far explained this phenomenon satisfactorily.This paper presents a combined numerical and theoretical study on the perforation of 2024-T351 aluminum plates struck by flat-nosed projectiles.First,numerical simulations are performed to investigate the failure mechanisms/deformation modes of the aluminum plates.Then,a theoretical model is proposed based on the numerical results and the experimental observations within a unified framework.The model takes into account the main energy absorbing mechanisms and the corresponding energies absorbed are determined analytically.In particular,a dimensionless equation is suggested to describe the relationship between global deformations and impact velocity.It transpires that the model predictions are in good agreement with the test data and the numerical results for the perforation of 2024-T351 aluminum plates struck by rigid flat-nosed projectiles in terms of residual velocity,ballistic limit,relationship between global deformations and impact velocity,and transition of failure modes.It also transpires that the present model can predict the“plateau”phenomenon,which shows a slight increase in ballistic limit as plate thickness increases.Furthermore,the energy absorption mechanisms are discussed on the basis of the theoretical analysis.展开更多
As a pyrometallurgical process,circulating fluidized bed(CFB) roasting has good potential for application in desulfurization of high-sulfur bauxite.The gas-solid distribution and reaction during CFB roasting of high-s...As a pyrometallurgical process,circulating fluidized bed(CFB) roasting has good potential for application in desulfurization of high-sulfur bauxite.The gas-solid distribution and reaction during CFB roasting of high-sulfur bauxite were simulated using the computational particle fluid dynamics(CPFD) method.The effect of primary air flow velocity on particle velocity,particle volume distribution,furnace temperature distribution and pressure distribution were investigated.Under the condition of the same total flow of natural gas,the impact of the number of inlets on the desulfurization efficiency,atmosphere mass fraction distribution and temperature distribution in the furnace was further investigated.展开更多
0 INTRODUCTION In recent years,modern railways have been actively under construction in the complex mountainous area of Southwest China.However,rockfall poses a significant threat to both construction and operation ph...0 INTRODUCTION In recent years,modern railways have been actively under construction in the complex mountainous area of Southwest China.However,rockfall poses a significant threat to both construction and operation phases of railway projects(Yan et al.,2023;Chen et al.,2022;Fanos and Pradhan,2018).展开更多
To elucidate the influence of confining pressure on microcrack evolution and macroscopic failure mechanisms in granite,a multi-perspective approach was adopted.This approach combined triaxial compression tests,acousti...To elucidate the influence of confining pressure on microcrack evolution and macroscopic failure mechanisms in granite,a multi-perspective approach was adopted.This approach combined triaxial compression tests,acoustic emission(AE)monitoring,and PFC simulations.The results show that:1)Confining pressure exhibits a pronounced linear correlation with both yield strength and compressive strength.The enhancement of confining pressure significantly improves the deformability of granite and promotes a progressive shift in failure mechanism from brittle rupture to ductile deformation;2)Increasing confining pressure elevates the stress threshold for microcrack initiation and suppresses crack propagation.As a result,the proportion of shear cracks increases(based on AE analysis)from 18.71%to 61.2%,marking a transition in the dominant failure mode from tensile to shear;3)Confining pressure facilitates the development of grain boundary shear cracks(GBSCs),establishing the primary damage pathways.In addition,local stress concentrations under high confinement conditions trigger intragranular cracking.This highlights the regulatory effect of confining pressure on microcrack evolution.展开更多
Natural gas hydrate widely exists in the South China Sea as clean energy.A three-phase transition layer widely exists in low permeability Class I hydrates in the Shenhu offshore area.Therefore,taking into account the ...Natural gas hydrate widely exists in the South China Sea as clean energy.A three-phase transition layer widely exists in low permeability Class I hydrates in the Shenhu offshore area.Therefore,taking into account the low-permeability characteristics with an average permeability of 5.5 mD and moderate heterogeneity,a 3-D geological model of heterogeneous Class I hydrate reservoirs with three-phase transition layers is established by Kriging interpolation and stochastic modeling method,and a numerical simulation model is used to describe the depressurization production performance of the reservoir.With the development of depressurization,a specific range of complete decomposition zones appear both in the hydrate and transition layers.The entire decomposition zone of the whole reservoir tends to outward and upward diffusion.There is apparent methane escape in the three-phase transition layer.Due to the improvement of local permeability caused by the phase transition of hydrate dissociation,some methane accumulation occurs at the bottom of the hydrate layer,forming a local methane enrichment zone.The methane migration trends in reservoirs are mainly characterized by movement toward production wells and hydrate layers under the influence of gravity.However,due to the permeability limitation of hydrate reservoirs,many fluids have not been effectively produced and remain in the reservoir.Therefore,to improve the effective pressure drop of the reservoir,the perforation method and pressure reduction method were optimized by analyzing the influencing factors based on the gas production rate.The comparative study demonstrates that perforating through the free gas layer combined with one-time depressurization can enhance the effective depressurization and improve production performance.The gas production rate from perforating through the free gas layer can be twice as high as that from perforating through the transition layer.This study can provide theoretical support for the utilization of marine energy.展开更多
基金National Key Research and Development Program of China(2022YFB4600902)Shandong Provincial Science Foundation for Outstanding Young Scholars(ZR2024YQ020)。
文摘Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.
基金financially supported by the National Key Research and Development Program of China (No. 2023YFB3812601)the National Natural Science Foundation of China (No. 51925401)the Young Elite Scientists Sponsorship Program by CAST, China (No. 2022QNRC001)。
文摘Machine learning-assisted methods for rapid and accurate prediction of temperature field,mushy zone,and grain size were proposed for the heating−cooling combined mold(HCCM)horizontal continuous casting of C70250 alloy plates.First,finite element simulations of casting processes were carried out with various parameters to build a dataset.Subsequently,different machine learning algorithms were employed to achieve high precision in predicting temperature fields,mushy zone locations,mushy zone inclination angle,and billet grain size.Finally,the process parameters were quickly optimized using a strategy consisting of random generation,prediction,and screening,allowing the mushy zone to be controlled to the desired target.The optimized parameters are 1234℃for heating mold temperature,47 mm/min for casting speed,and 10 L/min for cooling water flow rate.The optimized mushy zone is located in the middle of the second heat insulation section and has an inclination angle of roughly 7°.
基金Supported by the National Natural Science Foundation of China under Grant No.51975138the High-Tech Ship Scientific Research Project from the Ministry of Industry and Information Technology under Grant No.CJ05N20the National Defense Basic Research Project under Grant No.JCKY2023604C006.
文摘Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The traditional thermal elastic-plastic finite element method(TEP-FEM)can accurately predict welding deformation.However,its efficiency is low because of the complex nonlinear transient computation,making it difficult to meet the needs of rapid engineering evaluation.To address this challenge,this study proposes an efficient prediction method for welding deformation in marine thin plate butt welds.This method is based on the coupled temperature gradient-thermal strain method(TG-TSM)that integrates inherent strain theory with a shell element finite element model.The proposed method first extracts the distribution pattern and characteristic value of welding-induced inherent strain through TEP-FEM analysis.This strain is then converted into the equivalent thermal load applied to the shell element model for rapid computation.The proposed method-particularly,the gradual temperature gradient-thermal strain method(GTG-TSM)-achieved improved computational efficiency and consistent precision.Furthermore,the proposed method required much less computation time than the traditional TEP-FEM.Thus,this study lays the foundation for future prediction of welding deformation in more complex marine thin plates.
文摘This article describes numerical simulation of gas pipeline network operation using high-accuracy computational fluid dynamics (CFD) simulators of the modes of gas mixture transmission through long, multi-line pipeline systems (CFD-simulator). The approach used in CFD-simulators for modeling gas mixture transmission through long, branched, multi-section pipelines is based on tailoring the full system of fluid dynamics equations to conditions of unsteady, non-isothermal processes of the gas mixture flow. Identification, in a CFD-simulator, of safe parameters for gas transmission through compressor stations amounts to finding the interior points of admissible sets described by systems of nonlinear algebraic equalities and inequalities. Such systems of equalities and inequalities comprise a formal statement of technological, design, operational and other constraints to which operation of the network equipment is subject. To illustrate the practicability of the method of numerical simulation of a gas transmission network, we compare computation results and gas flow parameters measured on-site at the gas transmission enter-prise.
基金supported by the National Science and Technology Support Program(Grant No. 2012BAC06B02)the National Natural Science Foundation (Grant No. 40971014)
文摘Debris flow often causes enormous loss to life and property,especially on alluvial fans.Engineering structures such as retention check dams are essential to reduce the damage.In hazard mitigation evaluation and planning it is of significance to determine the location,size and type of dam and the effects of damage mitigation.We present a numerical simulation method using Kanako simulator for hazard mitigation planning of debris flow disaster in Tanjutani Gully,Kyoto City,Japan.The simulations were carried out for three situations:1) the simulations of erosion,deposition,hydrograph changing and inundation when there were no mitigation measures;2) the simulations of check dams in four locations(470 m,810 m,1,210 m and 1,610 m from the upstream end) to identify the best location;3) the simulations of check dams of three types(closed,slit and grid) to analyze their effects on sediment trapping and discharge reduction.Based on the simulations,it was concluded that two closed check dams(located at 470 m and 1,610 m from the upstream end) in the channel and a drainage channel on the alluvial fan can reduce the risk on the alluvial fan to an acceptable level.
文摘This paper presents a new nine⁃degree⁃of⁃freedom parallel mechanism,which can be applied as a flight simulator.The mechanism is composed by Stewart turntable and another three⁃axis turntable.The Stewart platform can realize six⁃degree⁃of⁃freedom movement in space,but the working space is limited.After the three⁃axis turntable is installed,the rotation space can be increased to simulate more realistic flight conditions.This paper analyzes the new flight simulator from kinematics and dynamics aspects.In addition,the flight simulator is simulated and analyzed based on the MATLAB/Simulink simulation system.The results obtained from the numerical simulations is planned to be used for the practical manufacturing and applications of the new platform.
基金The National Natural Science Foundation of China(Grant#52278161)the Science and Technology Project of Guangzhou(Grant#2024A04J9888)the Guangdong Basic and Applied Basic Research Foundation(Grant#2023A1515010535).
文摘This study investigates the flexural performance of ultra-high performance concrete(UHPC)in reinforced concrete T-beams,focusing on the effects of interfacial treatments.Three concrete T-beam specimens were fabricated and tested:a control beam(RC-T),a UHPC-reinforced beam with a chiseled interface(UN-C-50F),and a UHPC-reinforced beam featuring both a chiseled interface and anchored steel rebars(UN-CS-50F).The test results indicated that both chiseling and the incorporation of anchored rebars effectively created a synergistic combination between the concrete T-beam and the UHPC reinforcement layer,with the UN-CS-50F exhibiting the highest flexural resistance.The cracking load and ultimate load of UN-CS-50F were 221.5%and 40.8%,respectively,higher than those of the RC-T.Finite element(FE)models were developed to provide further insights into the behavior of the UHPCreinforced T-beams,showing a maximumdeviation of just 8%when validated against experimental data.A parametric analysis varied the height,thickness,andmaterial strength of the UHPC reinforcement layer based on the validated FE model,revealing that increasing the UHPC layer thickness from 30 to 50 mm improved the ultimate resistance by 20%while reducing the UHPC reinforcement height from 440 to 300 mm led to a 10%decrease in bending resistance.The interfacial anchoring rebars significantly reduced crack propagation and enhanced stress redistribution,highlighting the importance of strengthening interfacial bonds and optimizing geometric parameters ofUHPCfor improved T-beam performance.These findings offer valuable insights for the design and retrofitting of UHPC-reinforced bridge girders.
基金financially supported by the National Natural Science Foundation of China(No.51904026)the Fundamental Research Funds for the Central Universities(No.06500108)。
文摘Hydrogen displays the potential to partially replace pulverized coal injection(PCI)in the blast furnace,and it can reduce CO_(2)emissions.In this paper,a three-dimensional mathematical model of hydrogen and pulverized coal co-injection in blast furnace tuyere was established through numerical simulation,and the effect of hydrogen injection and oxygen enrichment interaction on pulverized coal combustion and raceway smelting was investigated.The simulation results indicate that when the coal injection rate decreased from 36 to 30t/h and the hydrogen injection increased from 0 to 3600 m^(3)/h,the CO_(2)emissions decreased from 1860 to 1551 kg/t,which represents a16.6%reduction,and the pulverized coal burnout decreased from 70.1%to 63.7%.The heat released from hydrogen combustion can not only promote the volatilization of pulverized coal but also affect the combustion reaction between volatilization and oxygen,which resulted in a decrease in the temperature at the end of the raceway.Co-injection of hydrogen with PCI increased the wall temperature near the upper half part of the raceway and at the outlet of the tuyere,which required a high cooling efficiency to extend the service life of the blast furnace.The increase in oxygen level compensated for the decreased average temperature in the raceway due to hydrogen injection.The increase in the oxygen content by 3%while maintaining constant hydrogen and PCI injection rates increased the burnout and average raceway temperature by 4.2%and 43 K,respectively.The mole fraction of CO and H_(2) production increased by 0.04 and 0.02,respectively.Burnout can be improved through optimization of the particle size distribution of pulverized coal.
基金supported by the National Natural Science Foundation of China (Grant No.52108361)the Sichuan Science and Technology Program of China (Grant No.2023YFS0436)the State Key Laboratory of Geohazard Prevention and Geoenvironment Protection Independent Research Project (Grant No.SKLGP2022Z015).
文摘Bedding parallel stepped rock slopes exist widely in nature and are used in slope engineering.They are characterized by complex topography and geological structure and are vulnerable to shattering under strong earthquakes.However,no previous studies have assessed the mechanisms underlying seismic failure in rock slopes.In this study,large-scale shaking table tests and numerical simulations were conducted to delineate the seismic failure mechanism in terms of acceleration,displacement,and earth pressure responses combined with shattering failure phenomena.The results reveal that acceleration response mutations usually occur within weak interlayers owing to their inferior performance,and these mutations may transform into potential sliding surfaces,thereby intensifying the nonlinear seismic response characteristics.Cumulative permanent displacements at the internal corners of the berms can induce quasi-rigid displacements at the external corners,leading to greater permanent displacements at the internal corners.Therefore,the internal corners are identified as the most susceptible parts of the slope.In addition,the concept of baseline offset was utilized to explain the mechanism of earth pressure responses,and the result indicates that residual earth pressures at the internal corners play a dominant role in causing deformation or shattering damage.Four evolutionary deformation phases characterize the processes of seismic responses and shattering failure of the bedding parallel stepped rock slope,i.e.the formation of tensile cracks at the internal corners of the berm,expansion of tensile cracks and bedding surface dislocation,development of vertical tensile cracks at the rear edge,and rock mass slipping leading to slope instability.Overall,this study provides a scientific basis for the seismic design of engineering slopes and offers valuable insights for further studies on preventing seismic disasters in bedding parallel stepped rock slopes.
基金supported by the Guangdong Major Project of Basic and Applied Basic Research(Grant No.2021B0301030001)the National Key Research and Development Program of China(Grant No.2021YFB3802300)the Foundation of National Key Laboratory of Shock Wave and Detonation Physics(Grant No.JCKYS2022212004)。
文摘The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to achieving controllable stress-strain rate loading.In this study,we have,for the first time,combined one-dimensional fluid computational software with machine learning methods.We first elucidated the mechanisms by which GDI structures control stress and strain rates.Subsequently,we constructed a machine learning model to create a structure-property response surface.The results show that altering the loading velocity and interlayer thickness has a pronounced regulatory effect on stress and strain rates.In contrast,the impedance distribution index and target thickness have less significant effects on stress regulation,although there is a matching relationship between target thickness and interlayer thickness.Compared with traditional design methods,the machine learning approach offers a10^(4)—10^(5)times increase in efficiency and the potential to achieve a global optimum,holding promise for guiding the design of GDI.
基金Jiangsu Provincial Natural Science Foundation of China(BK20211232)2023 Major Science and Technology Projects of Nanjing City(202309011)。
文摘To further reduce the explosive thickness and to improve the bonding quality of titanium/steel composite plates,explosive welding experiments of TA1/Q235 were conducted using a low detonation velocity explosive(53#)under the guidance of the explosive welding lower limit principle with the flyer plate thicknesses of 1,2,and 4 mm and gaps of 3,6,and 8 mm.The weldability window for titanium/steel explosive welding was calculated,and a quantitative relationship between dynamic and static process parameters was developed.Aβ-V_(p) high-speed inclined collision model was proposed,and two-dimensional numerical simulations for the explosive welding tests were performed using the smoothed particle hydrodynamics(SPH)algorithm,revealing the growth evolution mechanisms of the typical waveform morphology characteristics.Through microstructural characterization techniques,such as optical microscope,scanning electron microscope,energy dispersive spectrometer,and electron backscattered diffractometer,and mechanical property tests in terms of shear strength,bending performance,and impact toughness,the microstructure and mechanical properties of the interfaces of explosively welded TA1/Q235 composite plates were investigated.Results show that the quality of interface bonding is excellent,presenting typical waveform morphology with an average interface shear strength above 330 MPa and an average impact toughness exceeding 81 J.All samples can be bent to 180°without significant delamination or cracking defects.
基金National Natural Science Foundation of China(51971103)Key Research and Development Program in Gansu Province(20YF8GA052)。
文摘A suction casting experiment was conducted on Zr_(55)Cu_(30)Al_(10)Ni_(5)(at%)amorphous alloy.Using ProCAST software,numerical simulations were performed to analyze the filling and solidification processes.The velocity field during the filling process and the temperature field during the solidification process of the alloy melt under different process parameters were obtained.Based on the simulation results,a Zr-based amorphous alloy micro-gear was prepared via casting.The results indicate that increasing the suction casting temperature enhances the fluidity of alloy melt but induces unstable flow rate during filling,which is detrimental to complete filling.Zr-based amorphous micro-gears with a module of 0.6 mm,a tooth top diameter of 8 mm,and 10 teeth were prepared through the suction casting.X-ray diffraction and differential scanning calorimetry analyses confirm that the fabricated micro-gear exhibits characteristic amorphous structural features,demonstrating well-defined geometrical contours and satisfactory forming completeness.
基金supported by the National Natural Science Foundation of China(Grant Nos.52171318 and 12202329)Joint Foundation of the Ministry of Education(Grant No.8091B022105)。
文摘The detonation of fuel-rich explosives yields combustible products that persistently burn upon mixing with ambient oxygen,releasing additional energy through a phenomenon known as the afterburning effect.This process greatly influences the evolution of confined blast loading and the subsequent structural response,which is crucial in confined blast scenarios.Given the complex nature of the reaction process,accurate analysis of the afterburning effect remains challenging.Previous studies have either overlooked the mechanisms of detonation product combustion or failed to provide experimental validation.This study introduces a three-dimensional model to effectively characterize the combustion of detonation products.The model integrates chemical reaction source terms into the governing equations to consider the combustion processes.Numerical simulations and experimental tests were conducted to analyze the combustion and energy release from the detonation products of fuel-rich explosives in confined spaces.Approximately 50%of the energy was released during the combustion of detonation products in a confined TNT explosion.Although the combustion of these products was much slower than the detonation process,it aligned with the dynamic response of the structure,which enhanced the explosive yield.Excluding afterburning from the analysis reduced the center-point deformation of the structure by 30%.Following the inclusion of afterburning,the simulated quasistatic pressure increased by approximately 45%.Subsequent comparisons highlighted the merits of the proposed approach over conventional methods.This approach eliminates the reliance on empirical parameters,such as the amount and rate of energy release during afterburning,thereby laying the foundation for understanding load evolution in more complex environments,such as ships,buildings,and underground tunnels.
基金The National Natural Science Foundation of China under contract Nos 41976217 and 42306249the National Key Research and Development Program of China under contract No.2018YFA0605701.
文摘A three-dimensional coupled sea ice-ice shelf-ocean numerical model is developed for the Prydz Bay,Antarctica,using the Regional Ocean Modeling System with a grid resolution of approximately 2 km.The influence of the grounding giant iceberg D15 on the distribution of sea ice and polynyas in the Prydz Bay is analyzed through two numerical experiments.Iceberg D15,grounded off the western edge of the West Ice Shelf(WIS),obstructs the southwestward transport of sea ice along the east coast of Prydz Bay,causing sea ice to accumulate to the east of the iceberg and form multi-year fast ice.Grounding of Iceberg D15 also decreases sea ice coverage off its south edge and creates ice-free openings in spring near Davis Station and Zhongshan Station,facilitating the accessibility of vessels to the research stations.These simulated sea ice patterns closely match current satellite observations.When Iceberg D15 is removed,the previously blocked sea ice north of the iceberg,which moved westward,shifts southwesterly along the coastline,leading to a reduction in sea ice thickness during winter and spring,as well as lower sea ice concentrations in spring across large areas north and west of the iceberg.In contrast,the sea ice thickness increases considerably southwest of the WIS,extending to the front of the Amery Ice Shelf during seasons covered by sea ice.The increase in sea ice concentration can also extend to as far as 75°E in spring.Without Iceberg D15,which previously contributed to the ice barrier of Barrier Polynya(BP),the shape of BP changes,the area of BP and Davis Polynya(DP)decreases,and the polynya off the northwest edge of the WIS near 83°E expands.These polynya patterns are much similar to the satellite remote sensing observations before Iceberg D15 was grounded.From April to October,the total area of BP and DP decreases by 2.83×10^(4)km^(2)(60%)and 2.20×10^(3)km^(2)(20%),respectively,while the total sea ice production decreases by 4.11×10^(10)m^(3)(66%)and 1.52×10^(10)m^(3)(52%)compared to the experiment with iceberg.These results indicate the substantial effects of grounding giant icebergs on the spatio-temporal distribution of sea ice,the area of polynyas,and sea ice production.High-resolution Antarctic coastal numerical models,typically with grid scales of kilometers,are sufficient to represent large icebergs,and adding the grounding giant icebergs is crucial for producing realistic simulations of sea ice and polynyas.
基金the National Natural Science Foundation of China(No.52074182)Joint Funds of the National Natural Science Foundation of China(No.U23A20612).
文摘We proposed a new technique route of directional solidification for the manufacture of super slab.A 7-t laboratory-scale thick slab was casted and characterised for trial.To further understand the process,the evolution of the multiple physical fields during the directional solidification was simulated and verified.Similar to the convectional ingot casting,a negative segregated cone of equiaxed grains was formed at the bottom,and a seriously positive segregated region was formed beneath the top surface of the slab.Specific measures on the lateral walls,base plate,and free surface were strongly recommended to ensure that the slab is relatively directionally casted.A water-cooling copper base plate accelerates the solidification rate and the columnar growth along the vertical direction.It inhibits the sedimentation of equiaxed grains and enlarges the columnar zone.Based on the simulation analysis,it can be concluded that the directional solidification technique route is promising to manufacture super slab with lower segregation level,and less porosities and inclusions.
文摘It has been experimentally observed that,in the perforation of metal plates by a flat-nosed projectile,there exists a plateau phenomenon where the ballistic limit increases slightly with increasing plate thickness,which is related to a change in the mode of failure.No theoretical model has so far explained this phenomenon satisfactorily.This paper presents a combined numerical and theoretical study on the perforation of 2024-T351 aluminum plates struck by flat-nosed projectiles.First,numerical simulations are performed to investigate the failure mechanisms/deformation modes of the aluminum plates.Then,a theoretical model is proposed based on the numerical results and the experimental observations within a unified framework.The model takes into account the main energy absorbing mechanisms and the corresponding energies absorbed are determined analytically.In particular,a dimensionless equation is suggested to describe the relationship between global deformations and impact velocity.It transpires that the model predictions are in good agreement with the test data and the numerical results for the perforation of 2024-T351 aluminum plates struck by rigid flat-nosed projectiles in terms of residual velocity,ballistic limit,relationship between global deformations and impact velocity,and transition of failure modes.It also transpires that the present model can predict the“plateau”phenomenon,which shows a slight increase in ballistic limit as plate thickness increases.Furthermore,the energy absorption mechanisms are discussed on the basis of the theoretical analysis.
基金supported by the National Key Research and Development Program of China(2022YFC2904400)Guangxi Science and Technology Major Project(Gui Ke AA23023033)。
文摘As a pyrometallurgical process,circulating fluidized bed(CFB) roasting has good potential for application in desulfurization of high-sulfur bauxite.The gas-solid distribution and reaction during CFB roasting of high-sulfur bauxite were simulated using the computational particle fluid dynamics(CPFD) method.The effect of primary air flow velocity on particle velocity,particle volume distribution,furnace temperature distribution and pressure distribution were investigated.Under the condition of the same total flow of natural gas,the impact of the number of inlets on the desulfurization efficiency,atmosphere mass fraction distribution and temperature distribution in the furnace was further investigated.
基金supported by the Open Research Fund of Key Laboratory of Geological Hazards on Three Gorges Reservoir Area(China Three Gorges University),Ministry of Education(No.2022KDZ03)the Science and Technology Projects of Yunnan Provincial Science and Technology Department(No.202401AT070328)+1 种基金the Young talents project of“Xingdian Talent Support Program”in Yunnan Province(No.YNWR-QNBJ-2020-019)the Fund Project of China Academy of Railway Sciences Co.,Ltd.(No.2021YJ178)。
文摘0 INTRODUCTION In recent years,modern railways have been actively under construction in the complex mountainous area of Southwest China.However,rockfall poses a significant threat to both construction and operation phases of railway projects(Yan et al.,2023;Chen et al.,2022;Fanos and Pradhan,2018).
基金Projects(U23A2060,42177143)supported by the National Natural Science Foundation of China。
文摘To elucidate the influence of confining pressure on microcrack evolution and macroscopic failure mechanisms in granite,a multi-perspective approach was adopted.This approach combined triaxial compression tests,acoustic emission(AE)monitoring,and PFC simulations.The results show that:1)Confining pressure exhibits a pronounced linear correlation with both yield strength and compressive strength.The enhancement of confining pressure significantly improves the deformability of granite and promotes a progressive shift in failure mechanism from brittle rupture to ductile deformation;2)Increasing confining pressure elevates the stress threshold for microcrack initiation and suppresses crack propagation.As a result,the proportion of shear cracks increases(based on AE analysis)from 18.71%to 61.2%,marking a transition in the dominant failure mode from tensile to shear;3)Confining pressure facilitates the development of grain boundary shear cracks(GBSCs),establishing the primary damage pathways.In addition,local stress concentrations under high confinement conditions trigger intragranular cracking.This highlights the regulatory effect of confining pressure on microcrack evolution.
基金supported by the Sinopec Technology Research and Development Project(No.30000000-22-ZC0607-0235,No.33550000-22-ZC0607-0009)the National Natural Science Foundation of China(No.52334002).
文摘Natural gas hydrate widely exists in the South China Sea as clean energy.A three-phase transition layer widely exists in low permeability Class I hydrates in the Shenhu offshore area.Therefore,taking into account the low-permeability characteristics with an average permeability of 5.5 mD and moderate heterogeneity,a 3-D geological model of heterogeneous Class I hydrate reservoirs with three-phase transition layers is established by Kriging interpolation and stochastic modeling method,and a numerical simulation model is used to describe the depressurization production performance of the reservoir.With the development of depressurization,a specific range of complete decomposition zones appear both in the hydrate and transition layers.The entire decomposition zone of the whole reservoir tends to outward and upward diffusion.There is apparent methane escape in the three-phase transition layer.Due to the improvement of local permeability caused by the phase transition of hydrate dissociation,some methane accumulation occurs at the bottom of the hydrate layer,forming a local methane enrichment zone.The methane migration trends in reservoirs are mainly characterized by movement toward production wells and hydrate layers under the influence of gravity.However,due to the permeability limitation of hydrate reservoirs,many fluids have not been effectively produced and remain in the reservoir.Therefore,to improve the effective pressure drop of the reservoir,the perforation method and pressure reduction method were optimized by analyzing the influencing factors based on the gas production rate.The comparative study demonstrates that perforating through the free gas layer combined with one-time depressurization can enhance the effective depressurization and improve production performance.The gas production rate from perforating through the free gas layer can be twice as high as that from perforating through the transition layer.This study can provide theoretical support for the utilization of marine energy.
