Based on hot compression tests by a Gleeble-1500D thermo-mechanical simulator, the flow stress model and microstructure evolution model for SA508-3 steel were established through the classical theories on work hardeni...Based on hot compression tests by a Gleeble-1500D thermo-mechanical simulator, the flow stress model and microstructure evolution model for SA508-3 steel were established through the classical theories on work hardening and softening. The developed models were integrated into 3D thermal-mechanical coupled rigid plastic finite element software DEFORM3D. The inhomogeneous hot deformation （IHD） experiments of SA508 3 steel were designed and carried out. Meanwhile, numerical simulation was implemented to investigate the effect of temperature, strain and strain rate on microstructure during IHD process through measuring grain sizes at given positions. The simulated grain sizes were basically in agreement with the experimental ones. The results of experiment and simulation demonstrated that temperature is the main factor for the initiation of dynamic recrystallization （DRX）, and higher temperature means lower critical strain so that DRX can be facilitated to obtain uniform fine microstructure.展开更多
Metal additive manufacturing technology has been widely used in prototyping,parts manufacturing and repairing.Metal additive manufacturing is a multi-scale and multi-physical coupling process with complex physical phe...Metal additive manufacturing technology has been widely used in prototyping,parts manufacturing and repairing.Metal additive manufacturing is a multi-scale and multi-physical coupling process with complex physical phenomena of heat and mass transfer and microstructure evolution.It is hard to directly observe the dynamic behavior and microstructure evolution of molten pool during additive manufacturing.Therefore,numerical simulation of additive manufacturing process is significant since it can efficiently and pertinently predict and analyze the physical phenomena in the process of metal additive manufacturing,and provide a reference for technological parameters selection.In this review,the research progress of numerical simulation of metal additive manufacturing is discussed.Various aspects of numerical simulation models are reviewed,including:(1)Introduction of basic control method and physical description of numerical simulation models;(2)Comparison of various heat and mass transfer models based on different physical assumptions(heat conduction model;heat flux coupling model;discrete powder particle heat flux coupling model);(3)Applications of various microstructure evolution models[phase field(PF),cellular automata(CA),and Monte Carlo(MC)].Finally,the development trend of numerical simulation of metal additive manufacturing,including the thermal-flow-solid coupling model and deep learning for numerical model,is analyzed.展开更多
The control of microstructure during hot rolling process of steel is of great importance and will affect the properties of the steel products.According to the production line,a three-dimensional multi-field coupled fi...The control of microstructure during hot rolling process of steel is of great importance and will affect the properties of the steel products.According to the production line,a three-dimensional multi-field coupled finite element model of 24-pass continuous hot rolling process of 38CrMoAl steel rod is established using the finite element software MSC.Marc.Based on the recrystallization kinetics model and the grain growth model,a subroutine written in Fortran is introduced to calculate the recrystallization behavior and microstructure evolution of 38CrMoAl steel during the entire rolling process.The distribution and evolution of variables such as strain,temperature and recrystallization fractions during the rolling process are analyzed.The temperature variations and grain sizes at both the center and surface of the tested steel are compared with the experimental results.And it is found that the simulation results are in good agreement with the experimental ones,confirming the reliability of the established model.展开更多
In this work, a cellular automaton model has been developed to simulate the microstructure evolution of U-Nb alloy during the solidification process. The preferential growth orientation, solute redistribution in both ...In this work, a cellular automaton model has been developed to simulate the microstructure evolution of U-Nb alloy during the solidification process. The preferential growth orientation, solute redistribution in both liquid and solid, solid/liquid interface solute conservation, interface curvature and the growth anisotropy were considered in the model. The model was applied to simulate the dendrite growth and Nb microsegregation behavior of U-5.5 Nb alloy during solidification, and the predicted results showed a reasonable agreement with the experimental results. The effects of cooling rates on the solidification microstructure and composition distribution of U-5.5 Nb were investigated by using the developed model. The results show that with the increase of the cooling rate, the average grain size decreases and the Nb microsegregation increases.展开更多
To further reduce the explosive thickness and to improve the bonding quality of titanium/steel composite plates,explosive welding experiments of TA1/Q235 were conducted using a low detonation velocity explosive(53#)un...To further reduce the explosive thickness and to improve the bonding quality of titanium/steel composite plates,explosive welding experiments of TA1/Q235 were conducted using a low detonation velocity explosive(53#)under the guidance of the explosive welding lower limit principle with the flyer plate thicknesses of 1,2,and 4 mm and gaps of 3,6,and 8 mm.The weldability window for titanium/steel explosive welding was calculated,and a quantitative relationship between dynamic and static process parameters was developed.Aβ-V_(p) high-speed inclined collision model was proposed,and two-dimensional numerical simulations for the explosive welding tests were performed using the smoothed particle hydrodynamics(SPH)algorithm,revealing the growth evolution mechanisms of the typical waveform morphology characteristics.Through microstructural characterization techniques,such as optical microscope,scanning electron microscope,energy dispersive spectrometer,and electron backscattered diffractometer,and mechanical property tests in terms of shear strength,bending performance,and impact toughness,the microstructure and mechanical properties of the interfaces of explosively welded TA1/Q235 composite plates were investigated.Results show that the quality of interface bonding is excellent,presenting typical waveform morphology with an average interface shear strength above 330 MPa and an average impact toughness exceeding 81 J.All samples can be bent to 180°without significant delamination or cracking defects.展开更多
It was analyzed that the finite element-cellular automaton （CAFE） method was used to simulate 3D-microstructures in solidification processes. Based on this method, the 3D-microstructure of 9SMn28 free-cutting steel ...It was analyzed that the finite element-cellular automaton （CAFE） method was used to simulate 3D-microstructures in solidification processes. Based on this method, the 3D-microstructure of 9SMn28 free-cutting steel was simulated in solidification processes and the simulation results are consistent with the experimental ones. In addition, the effects of Gaussian distribution parameters were also studied. The simulation results show that the higher the mean undercooling, the larger the columnar dendrite zones, and the larger the maximum nucleation density, the smaller the size of grains. The larger the standard deviation, the less the number of minimum grains is. However, the uniformity degree decreases first, and then increases gradually.展开更多
It is one concern of the researchers how magnesium(Mg)alloys solidify under different conditions and how their microstructure evolves during solidification,and what are the relationship between the macroscopic propert...It is one concern of the researchers how magnesium(Mg)alloys solidify under different conditions and how their microstructure evolves during solidification,and what are the relationship between the macroscopic properties and various microstructures.Such issues are difficult to be revealed through experiments only,especially for the newly developed Mg alloys,for which there is a lack of more systematic and mature system.However,multi-scale modeling and simulation can promote and deepen our understanding of the microstructure and its deformation mechanism.In this paper,we review and summarize the recent research progress of numerical simulation of Mg alloys in forming and microstructure,namely casting,extrusion,rolling,and welding,using crystal plasticity finite element(CPFEM)and molecular dynamics(DM)methods.Besides,the methods and innovations of modeling are also summarized.Lastly,the paper discusses the development prospects and challenges of the numerical simulation in the field of Mg alloys.展开更多
Heat treatment processes, such as annealing and quenching, are crucial in determining residual stress evolution, microstructural changes and mechanical properties of metallic materials, with residual stresses playing ...Heat treatment processes, such as annealing and quenching, are crucial in determining residual stress evolution, microstructural changes and mechanical properties of metallic materials, with residual stresses playing a greater role in the performance of components. This paper investigates the effect of heat treatment on residual stresses induced in AISI 1025, manufactured using LENS. Finite element model was developed and simulated to analyze residual stress development. AISI 1025 samples suitable for tool and die applications in Fused Deposition Modelling (FDM) filament production, were fabricated using Laser Engineered Net Shaping (LENS) process, followed by heat treatment where annealing and quenching processes were done. The material’s microstructure, residual stress and hardness of heat-treated samples under investigation, were compared against the as-built samples. The results indicated that after annealing, tensile residual stresses were reduced by 93%, resulting in a reduced crack growth rate, compared to the as-built sample, although the hardness was reduced significantly by 25%. On the other hand, high tensile residual stresses of 425 ± 14 MPa were recorded after quenching process with an improvement of hardness by 21%.展开更多
Phase-field method can be used to describe the complicated morphologies of dendrite growth without explicitly tracking the complex phase boundaries. The influences of initial temperature and initial concentration on d...Phase-field method can be used to describe the complicated morphologies of dendrite growth without explicitly tracking the complex phase boundaries. The influences of initial temperature and initial concentration on dendrite growth are investigated by using the phase-field model coupling concentration field equations. The calculated results indicate that the supersaturation, which is larger in lower initial temperature and lower concentration under isothermal condition, plays a very important role in microsegregation. It is found that the larger supersaturation causes higher degree microsegregation and faster dendrite growth, and the more serious side-branchs occur. The simulated results agree well with the solidification theory.展开更多
In this paper, the mathematical and physical model was developed based on thermodynamics and solidification theory before the eutectoid transformation of nodular graphite iron occurred. The Local Element Substitute an...In this paper, the mathematical and physical model was developed based on thermodynamics and solidification theory before the eutectoid transformation of nodular graphite iron occurred. The Local Element Substitute and Magnification Method was brought forward and 3-dimensional numerical simulation program based on the model and the new assistant algorithm was developed and used to calculate the samples. Results of calculation have good agreement with experimental data. To display the microstructure formation during solidification of nodular graphite iron, a 2-dimensional numerical simulation program combined with the result of the 3-dimensional numerical simulation of experimental samples was compiled.展开更多
The flow focusing nozzle is a new type of nozzle that performs effective atomization of the discrete phase by means of high-speed motion of the continuous phase.The flow pattern and its morphological changes have a si...The flow focusing nozzle is a new type of nozzle that performs effective atomization of the discrete phase by means of high-speed motion of the continuous phase.The flow pattern and its morphological changes have a significant effect on the atomization, but the influence of different parameters on the morphological change of the flow pattern remains unclear.The flow focusing pattern and morphological changes in the two-phase flow inside the nozzle were simulated numerically, based on the volume of fluid method.The results demonstrate that the ratio of the nozzle-to-capillary distance and capillary diameter, the gas–liquid velocity ratio, and capillary diameter have significant effects on the flow pattern.When the ratio of the nozzle-to-capillary distance H and capillary diameter D increases, or the capillary diameter D increases, the flow pattern tends to transform into a laminar form; however, when the gas–liquid velocity ratio V increases, the flow pattern tends to transform into a turbulence form.Furthermore, we define the cone-shaped expansion rate, cone-shaped focusing rate,and cone angle in order to study the morphological changes in the cone shape inside the nozzle.The results indicate that the morphological change of the cone shape and flow pattern transformation is interrelated.When the cone shape tends to be unstable, the flow pattern changes towards flow blurring, whereas, a stable cone indicates that the flow tends to exhibit a droplet pattern.展开更多
A numerical model has been developed to describe the microstructural evolution of Al In immiscible alloys through the miscibility gap. The model considers the common action of nucleation, diffusible growth, Brownian c...A numerical model has been developed to describe the microstructural evolution of Al In immiscible alloys through the miscibility gap. The model considers the common action of nucleation, diffusible growth, Brownian collision and motion collision between the second phase droplets. The simulation results are dynamically visualized and show that the volume fraction, distribution and size of the second phase droplets satisfactorily agree with the experimental results. So the model can be used to predict the microstructural evolution of Al In immiscible alloys during the cooling process.展开更多
During the compaction of a road subgrade, the mechanical parameters of the soil mass change in real time, but current research assumes that these parameters remain unchanged. In order to address this discrepancy, this...During the compaction of a road subgrade, the mechanical parameters of the soil mass change in real time, but current research assumes that these parameters remain unchanged. In order to address this discrepancy, this paper establishes a relationship between the degree of compaction K and strain ε. The relationship between the compaction degree K and the shear strength of soil(cohesion c and frictional angle φ) was clearly established through indoor experiments. The subroutine UMAT in ABAQUS finite element numerical software was developed to realize an accurate calculation of the subgrade soil compaction quality. This value was compared and analyzed against the assumed compaction value of the model, thereby verifying the accuracy of the intelligent compaction calculation results for subgrade soil. On this basis, orthogonal tests of the influential factors(frequency, amplitude, and quality) for the degree of compaction and sensitivity analysis were carried out. Finally, the ‘acceleration intelligent compaction value’, which is based on the acceleration signal, is proposed for a compaction meter value that indicates poor accuracy. The research results can provide guidance and basis for further research into the accurate control of compaction quality for roadbeds and pavements.展开更多
The directional solidification process of turbine blade sample castings was investigated in the work. Variable withdrawal rates were used in one withdrawal process and compared with the other using uniform rate. A mat...The directional solidification process of turbine blade sample castings was investigated in the work. Variable withdrawal rates were used in one withdrawal process and compared with the other using uniform rate. A mathematical model for heat radiation transfer and microstructure simulation of directional solidification process was developed based on CA-FD method. The temperature distribution and microstructure w.ere simulated and compared with the experimental results. The stray grains were predicted and compared with the experimental results. The uneven temperature distribution of platform was the main reason of the formation of stray grains.展开更多
A 3D mathematical model was proposed to investigate the molten steel–slag–air multiphase flow in a two-strand slab continuous casting(CC)tundish during ladle change.The study focused on the exposure of the molten st...A 3D mathematical model was proposed to investigate the molten steel–slag–air multiphase flow in a two-strand slab continuous casting(CC)tundish during ladle change.The study focused on the exposure of the molten steel and the subsequent reoxidation occurrence.The exposure of the molten steel was calculated using the coupled realizable k–εmodel and volume of fluid(VOF)model.The diffusion of dissolved oxygen was determined by solving the user-defined scalar(UDS)equation.Moreover,the user-defined function(UDF)was used to describe the source term in the UDS equation and determine the oxidation rate and oxidation position.The effect of the refilling speed on the molten steel exposure and dissolved oxygen content was also discussed.Increasing the refilling speed during ladle change reduced the refilling time and the exposure duration of the molten steel.However,the elevated refilling speed enlarged the slag eyes and increased the average dissolved oxygen content within the tundish,thereby exacerbating the reoxidation phenomenon.In addition,the time required for the molten steel with a high dissolved oxygen content to exit the tundish varied with the refilling speed.When the inlet speed was 3.0 m·s^(-1)during ladle change,the molten steel with a high dissolved oxygen content exited the outlet in a short period,reaching a maximum dissolved oxygen content of 0.000525wt%.Conversely,when the inlet speed was 1.8 m·s^(-1),the maximum dissolved oxygen content was 0.000382wt%.The refilling speed during the ladle change process must be appropriately decreased to minimize reoxidation effects and enhance the steel product quality.展开更多
Accurate forecasting of the intensity changes of hurricanes is an important yet challenging problem in numerical weather prediction. The rapid intensification of Hurricane Katrina（2005） before its landfall in the so...Accurate forecasting of the intensity changes of hurricanes is an important yet challenging problem in numerical weather prediction. The rapid intensification of Hurricane Katrina（2005） before its landfall in the southern US is studied with the Advanced Research version of the WRF（Weather Research and Forecasting） model. The sensitivity of numerical simulations to two popular planetary boundary layer（PBL） schemes, the Mellor–Yamada–Janjic（MYJ） and the Yonsei University（YSU） schemes, is investigated. It is found that, compared with the YSU simulation, the simulation with the MYJ scheme produces better track and intensity evolution, better vortex structure, and more accurate landfall time and location. Large discrepancies（e.g.,over 10 hPa in simulated minimum sea level pressure） are found between the two simulations during the rapid intensification period. Further diagnosis indicates that stronger surface fluxes and vertical mixing in the PBL from the simulation with the MYJ scheme lead to enhanced air–sea interaction, which helps generate more realistic simulations of the rapid intensification process. Overall, the results from this study suggest that improved representation of surface fluxes and vertical mixing in the PBL is essential for accurate prediction of hurricane intensity changes.展开更多
Hot compression tests of 3Cr2NiMnMo steel were performed at temperatures in the range of 850 to 1 100 ℃ and with strain rates of 10 ^-2 s^- 1 to 1 s ^-1. Both the constitutive equations and the hot deformation activa...Hot compression tests of 3Cr2NiMnMo steel were performed at temperatures in the range of 850 to 1 100 ℃ and with strain rates of 10 ^-2 s^- 1 to 1 s ^-1. Both the constitutive equations and the hot deformation activation energy were derived from the correlativity of flow stress, strain rate and temperature. The mathematical models of the dynamic recrystaIiization of 3Cr2NiMnMo steel, which inelude the dynamic recrystallization kinetics model and the crystalliza- tion grain size model, are based on Avrami＇s law and the results of thermosimulation experiments. By integrating de- rived dynamic recrystallization models with the thermal mechanical coupled finite element method, the microstruc ture evolution in hot compressive deformation was simulated. The distribution of dynamic recrystallization grains and grain sizes were determined through a comparison of the simulation results with the experimental results. The distri- bution of strain and dynamic recrystallization grain is also discussed. The similarity between the experimental results and the simulated results indicates that the derived dynamic recrystallization models can be applied effectively to pre diet and analyze the microstructure evolution in hot deformed 3Cr2NiMnMo steel.展开更多
A</span><span style="font-family:Verdana;">s a typical volatile oil reservoir, the actual production characteristics o</span><span style="font-family:Verdana;">f Wenchang 8-...A</span><span style="font-family:Verdana;">s a typical volatile oil reservoir, the actual production characteristics o</span><span style="font-family:Verdana;">f Wenchang 8-3 reservoir are inconsistent with the results of traditional phase equilibrium experiments. The conventional isothermal instantaneous phase equilibrium theory cannot meet the production performance or numerical simulation analysis requirements of this type of reservoir. The thermodynamic properties of volatile oil reservoirs are like those of condensate gas reservoirs. As the formation pressure drops below the dew point pressure during the mining process, the balance between the liquid phase and the gas phase is not completed instantaneously. Based on the non-equilibrium phase recovery treatment method of the condensate gas reservoir, the phase behavior change curve of the A4h well of Wenchang 8-3 oil reservoir recovered from the saturation pressure to three different pressures is analyzed. The accuracy of the numerical simulation results with or without non-equilibrium phase transition is compared. The results show that the non-equilibrium phase change has a great impact on the production performance of volatile oil reservoirs;t</span><span style="font-family:Verdana;">he numerical simulation results considering the non-equilibrium phas</span><span style="font-family:Verdana;">e transition are in good agreement with the actual production performance of a single well and can better reflect the actual situation of this type of reservoir. Therefore, considering the effects of non-equilibrium phase transitions has important guiding significance for the dynamic analysis of volatile oil reservoirs, numerical simulation, and the formulation of development management strategies.展开更多
Forecasting the rapid intensification of tropical cyclones over offshore areas remains difficult. In this article,the Weather Research and Forecast(WRF) model was used to study the rapid intensification of Typhoon Hai...Forecasting the rapid intensification of tropical cyclones over offshore areas remains difficult. In this article,the Weather Research and Forecast(WRF) model was used to study the rapid intensification of Typhoon Haikui(1211)off the shore of China. After successful simulation of the intensity change and track of the typhoon, the model output was further analyzed to determine the mechanism of the rapid change in intensity. The results indicated that a remarkable increase in low-level moisture transportation toward the inner core, favorable large-scale background field with low-level convergence, and high-level divergence played key roles in the rapid intensification of Typhoon Haikui in which high-level divergence could be used as an indicator for the rapid intensity change of Typhoon Haikui approximately 6 h in advance. An analysis of the typhoon structure revealed that Typhoon Haikui was structurally symmetric during the rapid intensification and the range of the eyewall was small in the low level but extended outward in the high level. In addition, the vertically ascending motion, the radial and tangential along wind speeds increased with increasing typhoon intensity, especially during the process of rapid intensification. Furthermore, the intensity of the warm core of the typhoon increased during the intensification process with the warm core extending outward and toward the lower layer. All of the above structural changes contributed to the maintenance and development of typhoon intensity.展开更多
When Typhoon Toraji(2001)reached the Bohai Gulf during 1-2 August 2001,a heavy rainfall event occurred over Shandong province in China along the gulf.The Advanced Research version of the Weather Research and Forecast(...When Typhoon Toraji(2001)reached the Bohai Gulf during 1-2 August 2001,a heavy rainfall event occurred over Shandong province in China along the gulf.The Advanced Research version of the Weather Research and Forecast(WRF-ARW)model was used to explore possible effects of environmental factors,including effects of moisture transportation,upper-level trough interaction with potential vorticity anomalies,tropical cyclone(TC)remnant circulation,and TC boundary-layer process on the re-intensification of Typhoon Toraji,which re-entered the Bohai Gulf after having made a landfall.The National Centers for Environmental Prediction(NCEP)global final(FNL)analysis provided both the initial and lateral boundary conditions for the WRF-ARW model.The model was initialized at 1200 UTC on 31 July and integrated until 1200 UTC on 3 August 2001,during which Toraji remnant experienced the extratropical transition and re-intensification.Five numerical experiments were performed in this study,including one control and four sensitivity experiments.In the control experiment,the simulated typhoon had a track and intensity change similar to those observed.The results from three sensitivity experiments showed that the moisture transfer by a southwesterly lower-level jet,a low vortex to the northeast of China,and the presence of Typhoon Toraji all played important roles in simulated heavy rainfall over Shandong and remnant re-intensification over the sea,which are consistent with the observation.One of the tests illustrated that the local boundary layer forcing played a secondary role in the TC intensity change over the sea.展开更多
基金Item Sponsored by National Basic Research Program(973Program)of China(2011CB012903)National Natural Science Foundation of China(51075270)
文摘Based on hot compression tests by a Gleeble-1500D thermo-mechanical simulator, the flow stress model and microstructure evolution model for SA508-3 steel were established through the classical theories on work hardening and softening. The developed models were integrated into 3D thermal-mechanical coupled rigid plastic finite element software DEFORM3D. The inhomogeneous hot deformation （IHD） experiments of SA508 3 steel were designed and carried out. Meanwhile, numerical simulation was implemented to investigate the effect of temperature, strain and strain rate on microstructure during IHD process through measuring grain sizes at given positions. The simulated grain sizes were basically in agreement with the experimental ones. The results of experiment and simulation demonstrated that temperature is the main factor for the initiation of dynamic recrystallization （DRX）, and higher temperature means lower critical strain so that DRX can be facilitated to obtain uniform fine microstructure.
基金the National Key R&D Program of China(No.2017YFE0123500 and No.2017YFB1103701)。
文摘Metal additive manufacturing technology has been widely used in prototyping,parts manufacturing and repairing.Metal additive manufacturing is a multi-scale and multi-physical coupling process with complex physical phenomena of heat and mass transfer and microstructure evolution.It is hard to directly observe the dynamic behavior and microstructure evolution of molten pool during additive manufacturing.Therefore,numerical simulation of additive manufacturing process is significant since it can efficiently and pertinently predict and analyze the physical phenomena in the process of metal additive manufacturing,and provide a reference for technological parameters selection.In this review,the research progress of numerical simulation of metal additive manufacturing is discussed.Various aspects of numerical simulation models are reviewed,including:(1)Introduction of basic control method and physical description of numerical simulation models;(2)Comparison of various heat and mass transfer models based on different physical assumptions(heat conduction model;heat flux coupling model;discrete powder particle heat flux coupling model);(3)Applications of various microstructure evolution models[phase field(PF),cellular automata(CA),and Monte Carlo(MC)].Finally,the development trend of numerical simulation of metal additive manufacturing,including the thermal-flow-solid coupling model and deep learning for numerical model,is analyzed.
基金This research was funded by the National Key Research and Development Program of China(No.2019YFA0705300)the Joint Research Fund of Natural Science Foundation of Liaoning-the State Key Laboratory of Rolling and Automation,Northeastern University(2019KF0506)the Fundamental Research Funds for the Central Universities of China(DUT19JC26).
文摘The control of microstructure during hot rolling process of steel is of great importance and will affect the properties of the steel products.According to the production line,a three-dimensional multi-field coupled finite element model of 24-pass continuous hot rolling process of 38CrMoAl steel rod is established using the finite element software MSC.Marc.Based on the recrystallization kinetics model and the grain growth model,a subroutine written in Fortran is introduced to calculate the recrystallization behavior and microstructure evolution of 38CrMoAl steel during the entire rolling process.The distribution and evolution of variables such as strain,temperature and recrystallization fractions during the rolling process are analyzed.The temperature variations and grain sizes at both the center and surface of the tested steel are compared with the experimental results.And it is found that the simulation results are in good agreement with the experimental ones,confirming the reliability of the established model.
基金supported by the Science and Technology Development Foundation of Chinese Academy of Engineering Physics(Grant No.2015B0203031)the Science Challenge Program(Grant No.TZ20160040201)
文摘In this work, a cellular automaton model has been developed to simulate the microstructure evolution of U-Nb alloy during the solidification process. The preferential growth orientation, solute redistribution in both liquid and solid, solid/liquid interface solute conservation, interface curvature and the growth anisotropy were considered in the model. The model was applied to simulate the dendrite growth and Nb microsegregation behavior of U-5.5 Nb alloy during solidification, and the predicted results showed a reasonable agreement with the experimental results. The effects of cooling rates on the solidification microstructure and composition distribution of U-5.5 Nb were investigated by using the developed model. The results show that with the increase of the cooling rate, the average grain size decreases and the Nb microsegregation increases.
基金Jiangsu Provincial Natural Science Foundation of China(BK20211232)2023 Major Science and Technology Projects of Nanjing City(202309011)。
文摘To further reduce the explosive thickness and to improve the bonding quality of titanium/steel composite plates,explosive welding experiments of TA1/Q235 were conducted using a low detonation velocity explosive(53#)under the guidance of the explosive welding lower limit principle with the flyer plate thicknesses of 1,2,and 4 mm and gaps of 3,6,and 8 mm.The weldability window for titanium/steel explosive welding was calculated,and a quantitative relationship between dynamic and static process parameters was developed.Aβ-V_(p) high-speed inclined collision model was proposed,and two-dimensional numerical simulations for the explosive welding tests were performed using the smoothed particle hydrodynamics(SPH)algorithm,revealing the growth evolution mechanisms of the typical waveform morphology characteristics.Through microstructural characterization techniques,such as optical microscope,scanning electron microscope,energy dispersive spectrometer,and electron backscattered diffractometer,and mechanical property tests in terms of shear strength,bending performance,and impact toughness,the microstructure and mechanical properties of the interfaces of explosively welded TA1/Q235 composite plates were investigated.Results show that the quality of interface bonding is excellent,presenting typical waveform morphology with an average interface shear strength above 330 MPa and an average impact toughness exceeding 81 J.All samples can be bent to 180°without significant delamination or cracking defects.
基金supported by the National Natural Science Foundation of China (No.50874007, 50774109)
文摘It was analyzed that the finite element-cellular automaton （CAFE） method was used to simulate 3D-microstructures in solidification processes. Based on this method, the 3D-microstructure of 9SMn28 free-cutting steel was simulated in solidification processes and the simulation results are consistent with the experimental ones. In addition, the effects of Gaussian distribution parameters were also studied. The simulation results show that the higher the mean undercooling, the larger the columnar dendrite zones, and the larger the maximum nucleation density, the smaller the size of grains. The larger the standard deviation, the less the number of minimum grains is. However, the uniformity degree decreases first, and then increases gradually.
基金supported by the National Natural Science Foundation of China(No.52271091)Natural Science Foundation Project of Ningxia Province(No.2023AAC03324)the National Key Research and Development Program of China(No.2021YFB3701100).
文摘It is one concern of the researchers how magnesium(Mg)alloys solidify under different conditions and how their microstructure evolves during solidification,and what are the relationship between the macroscopic properties and various microstructures.Such issues are difficult to be revealed through experiments only,especially for the newly developed Mg alloys,for which there is a lack of more systematic and mature system.However,multi-scale modeling and simulation can promote and deepen our understanding of the microstructure and its deformation mechanism.In this paper,we review and summarize the recent research progress of numerical simulation of Mg alloys in forming and microstructure,namely casting,extrusion,rolling,and welding,using crystal plasticity finite element(CPFEM)and molecular dynamics(DM)methods.Besides,the methods and innovations of modeling are also summarized.Lastly,the paper discusses the development prospects and challenges of the numerical simulation in the field of Mg alloys.
文摘Heat treatment processes, such as annealing and quenching, are crucial in determining residual stress evolution, microstructural changes and mechanical properties of metallic materials, with residual stresses playing a greater role in the performance of components. This paper investigates the effect of heat treatment on residual stresses induced in AISI 1025, manufactured using LENS. Finite element model was developed and simulated to analyze residual stress development. AISI 1025 samples suitable for tool and die applications in Fused Deposition Modelling (FDM) filament production, were fabricated using Laser Engineered Net Shaping (LENS) process, followed by heat treatment where annealing and quenching processes were done. The material’s microstructure, residual stress and hardness of heat-treated samples under investigation, were compared against the as-built samples. The results indicated that after annealing, tensile residual stresses were reduced by 93%, resulting in a reduced crack growth rate, compared to the as-built sample, although the hardness was reduced significantly by 25%. On the other hand, high tensile residual stresses of 425 ± 14 MPa were recorded after quenching process with an improvement of hardness by 21%.
文摘Phase-field method can be used to describe the complicated morphologies of dendrite growth without explicitly tracking the complex phase boundaries. The influences of initial temperature and initial concentration on dendrite growth are investigated by using the phase-field model coupling concentration field equations. The calculated results indicate that the supersaturation, which is larger in lower initial temperature and lower concentration under isothermal condition, plays a very important role in microsegregation. It is found that the larger supersaturation causes higher degree microsegregation and faster dendrite growth, and the more serious side-branchs occur. The simulated results agree well with the solidification theory.
文摘In this paper, the mathematical and physical model was developed based on thermodynamics and solidification theory before the eutectoid transformation of nodular graphite iron occurred. The Local Element Substitute and Magnification Method was brought forward and 3-dimensional numerical simulation program based on the model and the new assistant algorithm was developed and used to calculate the samples. Results of calculation have good agreement with experimental data. To display the microstructure formation during solidification of nodular graphite iron, a 2-dimensional numerical simulation program combined with the result of the 3-dimensional numerical simulation of experimental samples was compiled.
基金Supported by the National Natural Science Foundation of China(51776016,51606006)Beijing Natural Science Foundation(3172025,3182030)+2 种基金National Key Research and Development Program(2017YFB0103401)National Engineering Laboratory for Mobile Source Emission Control Technology(NELMS2017A10)the Talents Foundation of Beijing Jiaotong University(2018RC017)
文摘The flow focusing nozzle is a new type of nozzle that performs effective atomization of the discrete phase by means of high-speed motion of the continuous phase.The flow pattern and its morphological changes have a significant effect on the atomization, but the influence of different parameters on the morphological change of the flow pattern remains unclear.The flow focusing pattern and morphological changes in the two-phase flow inside the nozzle were simulated numerically, based on the volume of fluid method.The results demonstrate that the ratio of the nozzle-to-capillary distance and capillary diameter, the gas–liquid velocity ratio, and capillary diameter have significant effects on the flow pattern.When the ratio of the nozzle-to-capillary distance H and capillary diameter D increases, or the capillary diameter D increases, the flow pattern tends to transform into a laminar form; however, when the gas–liquid velocity ratio V increases, the flow pattern tends to transform into a turbulence form.Furthermore, we define the cone-shaped expansion rate, cone-shaped focusing rate,and cone angle in order to study the morphological changes in the cone shape inside the nozzle.The results indicate that the morphological change of the cone shape and flow pattern transformation is interrelated.When the cone shape tends to be unstable, the flow pattern changes towards flow blurring, whereas, a stable cone indicates that the flow tends to exhibit a droplet pattern.
文摘A numerical model has been developed to describe the microstructural evolution of Al In immiscible alloys through the miscibility gap. The model considers the common action of nucleation, diffusible growth, Brownian collision and motion collision between the second phase droplets. The simulation results are dynamically visualized and show that the volume fraction, distribution and size of the second phase droplets satisfactorily agree with the experimental results. So the model can be used to predict the microstructural evolution of Al In immiscible alloys during the cooling process.
基金Project(51878164) supported by the National Natural Science Foundation of ChinaProjects(BK20161421, BK20140109) supported by the Natural Science Foundation of Jiangsu Province, China+4 种基金Project(141076) supported by the Huoyingdong Foundation of the Ministry of Education of ChinaProject(BZ2017011) supported by the Science and Technology Support Project of Jiangsu Province, ChinaProject(2242015R30027) supported by the Fundamental Research Funds for the Central Universities, ChinaProject(grant number KFJ170106) supported by the Changsha University of Science & Technology via Open Fund of National Engineering Laboratory of Highway Maintenance Technology, ChinaProject(2018B51) supported by the Science and Technology Support Project of Qilu Transportation Development Group, China。
文摘During the compaction of a road subgrade, the mechanical parameters of the soil mass change in real time, but current research assumes that these parameters remain unchanged. In order to address this discrepancy, this paper establishes a relationship between the degree of compaction K and strain ε. The relationship between the compaction degree K and the shear strength of soil(cohesion c and frictional angle φ) was clearly established through indoor experiments. The subroutine UMAT in ABAQUS finite element numerical software was developed to realize an accurate calculation of the subgrade soil compaction quality. This value was compared and analyzed against the assumed compaction value of the model, thereby verifying the accuracy of the intelligent compaction calculation results for subgrade soil. On this basis, orthogonal tests of the influential factors(frequency, amplitude, and quality) for the degree of compaction and sensitivity analysis were carried out. Finally, the ‘acceleration intelligent compaction value’, which is based on the acceleration signal, is proposed for a compaction meter value that indicates poor accuracy. The research results can provide guidance and basis for further research into the accurate control of compaction quality for roadbeds and pavements.
文摘The directional solidification process of turbine blade sample castings was investigated in the work. Variable withdrawal rates were used in one withdrawal process and compared with the other using uniform rate. A mathematical model for heat radiation transfer and microstructure simulation of directional solidification process was developed based on CA-FD method. The temperature distribution and microstructure w.ere simulated and compared with the experimental results. The stray grains were predicted and compared with the experimental results. The uneven temperature distribution of platform was the main reason of the formation of stray grains.
基金the National Key R&D Program(No.2023YFB3709900)the National Natural Science Foundation of China(Nos.U22A20171 and 52104343)the High Steel Central(HSC)at North China University of Science and Technology and Yanshan Univ ersity,China。
文摘A 3D mathematical model was proposed to investigate the molten steel–slag–air multiphase flow in a two-strand slab continuous casting(CC)tundish during ladle change.The study focused on the exposure of the molten steel and the subsequent reoxidation occurrence.The exposure of the molten steel was calculated using the coupled realizable k–εmodel and volume of fluid(VOF)model.The diffusion of dissolved oxygen was determined by solving the user-defined scalar(UDS)equation.Moreover,the user-defined function(UDF)was used to describe the source term in the UDS equation and determine the oxidation rate and oxidation position.The effect of the refilling speed on the molten steel exposure and dissolved oxygen content was also discussed.Increasing the refilling speed during ladle change reduced the refilling time and the exposure duration of the molten steel.However,the elevated refilling speed enlarged the slag eyes and increased the average dissolved oxygen content within the tundish,thereby exacerbating the reoxidation phenomenon.In addition,the time required for the molten steel with a high dissolved oxygen content to exit the tundish varied with the refilling speed.When the inlet speed was 3.0 m·s^(-1)during ladle change,the molten steel with a high dissolved oxygen content exited the outlet in a short period,reaching a maximum dissolved oxygen content of 0.000525wt%.Conversely,when the inlet speed was 1.8 m·s^(-1),the maximum dissolved oxygen content was 0.000382wt%.The refilling speed during the ladle change process must be appropriately decreased to minimize reoxidation effects and enhance the steel product quality.
基金supported by the US National Science Foundation(Grant No.AGS-1243027)Computer support from the Center for High-Performance Computing at the University of Utah is appreciatedhigh-performance computing support from Yellowstone(ark:/85065/d7wd3xhc),provided by NCAR’s Computational and Information Systems Laboratory and sponsored by the National Science Foundation,is also acknowledged
文摘Accurate forecasting of the intensity changes of hurricanes is an important yet challenging problem in numerical weather prediction. The rapid intensification of Hurricane Katrina（2005） before its landfall in the southern US is studied with the Advanced Research version of the WRF（Weather Research and Forecasting） model. The sensitivity of numerical simulations to two popular planetary boundary layer（PBL） schemes, the Mellor–Yamada–Janjic（MYJ） and the Yonsei University（YSU） schemes, is investigated. It is found that, compared with the YSU simulation, the simulation with the MYJ scheme produces better track and intensity evolution, better vortex structure, and more accurate landfall time and location. Large discrepancies（e.g.,over 10 hPa in simulated minimum sea level pressure） are found between the two simulations during the rapid intensification period. Further diagnosis indicates that stronger surface fluxes and vertical mixing in the PBL from the simulation with the MYJ scheme lead to enhanced air–sea interaction, which helps generate more realistic simulations of the rapid intensification process. Overall, the results from this study suggest that improved representation of surface fluxes and vertical mixing in the PBL is essential for accurate prediction of hurricane intensity changes.
基金Sponsored by Innovation Program of Shanghai Municipal Education Commission of China(12ZZ183)Shanghai IndustryUniversity Coorperation Projects of China(12QY20)
文摘Hot compression tests of 3Cr2NiMnMo steel were performed at temperatures in the range of 850 to 1 100 ℃ and with strain rates of 10 ^-2 s^- 1 to 1 s ^-1. Both the constitutive equations and the hot deformation activation energy were derived from the correlativity of flow stress, strain rate and temperature. The mathematical models of the dynamic recrystaIiization of 3Cr2NiMnMo steel, which inelude the dynamic recrystallization kinetics model and the crystalliza- tion grain size model, are based on Avrami＇s law and the results of thermosimulation experiments. By integrating de- rived dynamic recrystallization models with the thermal mechanical coupled finite element method, the microstruc ture evolution in hot compressive deformation was simulated. The distribution of dynamic recrystallization grains and grain sizes were determined through a comparison of the simulation results with the experimental results. The distri- bution of strain and dynamic recrystallization grain is also discussed. The similarity between the experimental results and the simulated results indicates that the derived dynamic recrystallization models can be applied effectively to pre diet and analyze the microstructure evolution in hot deformed 3Cr2NiMnMo steel.
文摘A</span><span style="font-family:Verdana;">s a typical volatile oil reservoir, the actual production characteristics o</span><span style="font-family:Verdana;">f Wenchang 8-3 reservoir are inconsistent with the results of traditional phase equilibrium experiments. The conventional isothermal instantaneous phase equilibrium theory cannot meet the production performance or numerical simulation analysis requirements of this type of reservoir. The thermodynamic properties of volatile oil reservoirs are like those of condensate gas reservoirs. As the formation pressure drops below the dew point pressure during the mining process, the balance between the liquid phase and the gas phase is not completed instantaneously. Based on the non-equilibrium phase recovery treatment method of the condensate gas reservoir, the phase behavior change curve of the A4h well of Wenchang 8-3 oil reservoir recovered from the saturation pressure to three different pressures is analyzed. The accuracy of the numerical simulation results with or without non-equilibrium phase transition is compared. The results show that the non-equilibrium phase change has a great impact on the production performance of volatile oil reservoirs;t</span><span style="font-family:Verdana;">he numerical simulation results considering the non-equilibrium phas</span><span style="font-family:Verdana;">e transition are in good agreement with the actual production performance of a single well and can better reflect the actual situation of this type of reservoir. Therefore, considering the effects of non-equilibrium phase transitions has important guiding significance for the dynamic analysis of volatile oil reservoirs, numerical simulation, and the formulation of development management strategies.
基金National Key Basic Research Program of China(2015CB452804)National Natural Science Foundation of China(41575063,41275066,41075037)Ningbo Science and Technology Project(2014C50024)
文摘Forecasting the rapid intensification of tropical cyclones over offshore areas remains difficult. In this article,the Weather Research and Forecast(WRF) model was used to study the rapid intensification of Typhoon Haikui(1211)off the shore of China. After successful simulation of the intensity change and track of the typhoon, the model output was further analyzed to determine the mechanism of the rapid change in intensity. The results indicated that a remarkable increase in low-level moisture transportation toward the inner core, favorable large-scale background field with low-level convergence, and high-level divergence played key roles in the rapid intensification of Typhoon Haikui in which high-level divergence could be used as an indicator for the rapid intensity change of Typhoon Haikui approximately 6 h in advance. An analysis of the typhoon structure revealed that Typhoon Haikui was structurally symmetric during the rapid intensification and the range of the eyewall was small in the low level but extended outward in the high level. In addition, the vertically ascending motion, the radial and tangential along wind speeds increased with increasing typhoon intensity, especially during the process of rapid intensification. Furthermore, the intensity of the warm core of the typhoon increased during the intensification process with the warm core extending outward and toward the lower layer. All of the above structural changes contributed to the maintenance and development of typhoon intensity.
基金National Basic Research Program of China(973 Program)(2009CB421500)Natural Science Foundation of China(40875039,40730948,40921160381)Projects for Public Welfare(Meteorology)of China (GYHY201006008)
文摘When Typhoon Toraji(2001)reached the Bohai Gulf during 1-2 August 2001,a heavy rainfall event occurred over Shandong province in China along the gulf.The Advanced Research version of the Weather Research and Forecast(WRF-ARW)model was used to explore possible effects of environmental factors,including effects of moisture transportation,upper-level trough interaction with potential vorticity anomalies,tropical cyclone(TC)remnant circulation,and TC boundary-layer process on the re-intensification of Typhoon Toraji,which re-entered the Bohai Gulf after having made a landfall.The National Centers for Environmental Prediction(NCEP)global final(FNL)analysis provided both the initial and lateral boundary conditions for the WRF-ARW model.The model was initialized at 1200 UTC on 31 July and integrated until 1200 UTC on 3 August 2001,during which Toraji remnant experienced the extratropical transition and re-intensification.Five numerical experiments were performed in this study,including one control and four sensitivity experiments.In the control experiment,the simulated typhoon had a track and intensity change similar to those observed.The results from three sensitivity experiments showed that the moisture transfer by a southwesterly lower-level jet,a low vortex to the northeast of China,and the presence of Typhoon Toraji all played important roles in simulated heavy rainfall over Shandong and remnant re-intensification over the sea,which are consistent with the observation.One of the tests illustrated that the local boundary layer forcing played a secondary role in the TC intensity change over the sea.
