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Numerical Simulation on Thermomechanical Coupling Process in Friction Stir-Assisted Wire Arc Additive Manufacturing
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作者 Li Long Xiao Yichen +2 位作者 Shi Lei Chen Ji Wu Chuansong 《稀有金属材料与工程》 北大核心 2026年第1期1-8,共8页
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit... Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties. 展开更多
关键词 friction stir processing wire arc additive manufacturing numerical simulation thermomechanical coupling temperature field DEFORMATION
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Study on Numerical Simulation about Motion Trajectory of Ice Crystal Particles under Different Injection Conditions in Wind Tunnel
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作者 Zhaokun Ren Yue Zhang +2 位作者 Yunxiang Wang Zhanyuan Ma Chen Bu 《Journal of Harbin Institute of Technology(New Series)》 2026年第1期51-68,共18页
Ice crystal icing is an important cause of accidents in aircraft engines.Ice formation in aircraft engines can cause internal blades to freeze,affecting the quality of the air flow field and blocking the flow path.On ... Ice crystal icing is an important cause of accidents in aircraft engines.Ice formation in aircraft engines can cause internal blades to freeze,affecting the quality of the air flow field and blocking the flow path.On the other hand,the entry of ice crystal particles into the combustion chamber can cause a decrease in temperature or even flameout,leading to engine surge or shutdown.Therefore,it is necessary to conduct multiphase flow tests on ice crystals for aircraft components such as aircraft engines.Conducting ice crystal multiphase flow tests on aircraft is an effective research method,but it requires the construction of an ice crystal multiphase flow test platform that meets relevant technical requirements.The paper focuses on the relevant experimental requirements and combines wind tunnel test structures to conduct multiphase flow numerical simulations on various forms of jet pipelines,obtaining particle motion distribution results.After comparison,the optimal form of jet structure is obtained,providing the best selection scheme for the design of relevant wind tunnel structures. 展开更多
关键词 ice crystal wind tunnel numerical simulation multiphase flow jet pipelines
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Numerical simulation of multicomponent hydrocarbon flow and heat transfer in a regenerative catalytic oxidizer
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作者 Yujie Kang Guangrun Yang +4 位作者 Jingxiao Wang Zhongjie Shen Jianliang Xu Zhenghua Dai Haifeng Liu 《Chinese Journal of Chemical Engineering》 2026年第1期145-156,共12页
Regenerative catalytic oxidizers(RCO)are widely used to remove volatile organic compounds(VOCs)due to their energy-saving and stability.In this study,a multi-component catalytic reaction model was constructed to numer... Regenerative catalytic oxidizers(RCO)are widely used to remove volatile organic compounds(VOCs)due to their energy-saving and stability.In this study,a multi-component catalytic reaction model was constructed to numerically investigate the reaction process of hydrocarbon-containing VOCs in RCO using computational fluid dynamics(CFD)simulation.To obtain the conversion characteristics of multi-component hydrocarbons,the effects of intake load,equivalence ratio,and the composition of multi-component hydrocarbons on the flow,heat transfer,and conversion rate of the reactor were analyzed.A feasibility study plan targeting the hard-to-convert components was also proposed.The results indicated that as the load increases,the conversion rates of the various components decrease,while the reaction rates increase.Moreover,increasing the flow velocity intensifies turbulence and enhances the collision frequency between the gas and the wall surfaces.This,in turn,amplifies the resistance effect of the porous medium.As the equivalence ratio of VOCs to oxygen increases,the oxygen-deficient condition leads to a decrease in the molecular weight of the hydrocarbons involved in the reaction.The reaction temperature also shows a downward trend.A comparative analysis of the catalytic combustion characteristics of multi-component VOCs and single-component gases reveals that adding ethane and propane can facilitate methane oxidation. 展开更多
关键词 Volatile organic compounds Regenerative catalytic oxidizer Catalysis numerical simulation ALKANE Heat transfer
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Numerical Simulation of Cross-Layer Propagation Mechanisms for Hydraulic Fractures in Deep Coal-Rock Formations
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作者 Zhirong Jin Xiaorui Hou +4 位作者 Yanrong Ge Tiankui Guo Ming Chen Shuyi Li Tianyu Niu 《Energy Engineering》 2026年第2期369-391,共23页
Hydraulic fracturing serves as a critical technology for reservoir stimulation in deep coalbed methane(CBM)development,where the mechanical properties of gangue layers exert a significant control on fracture propagati... Hydraulic fracturing serves as a critical technology for reservoir stimulation in deep coalbed methane(CBM)development,where the mechanical properties of gangue layers exert a significant control on fracture propagation behavior.To address the unclear mechanisms governing fracture penetration across coal-gangue interfaces,this study employs the Continuum-Discontinuum Element Method(CDEM)to simulate and analyze the vertical propagation of hydraulic fractures initiating within coal seams,based on geomechanical parameters derived from the deep Benxi Formation coal seams in the southeastern Ordos Basin.The investigation systematically examines the influence of geological and operational parameters on cross-interfacial fracture growth.Results demonstrate that vertical stress difference,elastic modulus contrast between coal and gangue layers,interfacial stress differential,and interfacial cohesion at coal-gangue interfaces are critical factors governing hydraulic fracture penetration through these interfaces.High vertical stress differences(>3 MPa)inhibit interfacial dilation,promoting predominant crosslayer fracture propagation.Reduced interfacial stress contrasts and enhanced interfacial cohesion facilitate fracture penetration across interfaces.Furthermore,smaller elastic modulus contrasts between coal and gangue correlate with increased interfacial aperture.Finally,lower injection rates effectively suppress vertical fracture propagation in deep coal reservoirs.This study elucidates the characteristics and mechanisms governing cross-layer fracture propagation in coal–rock composites with interbedded partings,and delineates the dynamic evolution laws and dominant controlling factors involved.Thefindings provide critical theoretical insights for the optimization of fracture design and the efficient development of deep coalbed methane reservoirs. 展开更多
关键词 Deep coal-rock formations cross-layer fracturing fluid-solid coupling fracture propagation behavior numerical simulation
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Numerical Simulation of the Welding Deformation of Marine Thin Plates Based on a Temperature Gradient-thermal Strain Method
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作者 Lin Wang Yugang Miao +3 位作者 Zhenjian Zhuo Chunxiang Lin Benshun Zhang Duanfeng Han 《哈尔滨工程大学学报(英文版)》 2026年第1期122-135,共14页
Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The t... Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The traditional thermal elastic-plastic finite element method(TEP-FEM)can accurately predict welding deformation.However,its efficiency is low because of the complex nonlinear transient computation,making it difficult to meet the needs of rapid engineering evaluation.To address this challenge,this study proposes an efficient prediction method for welding deformation in marine thin plate butt welds.This method is based on the coupled temperature gradient-thermal strain method(TG-TSM)that integrates inherent strain theory with a shell element finite element model.The proposed method first extracts the distribution pattern and characteristic value of welding-induced inherent strain through TEP-FEM analysis.This strain is then converted into the equivalent thermal load applied to the shell element model for rapid computation.The proposed method-particularly,the gradual temperature gradient-thermal strain method(GTG-TSM)-achieved improved computational efficiency and consistent precision.Furthermore,the proposed method required much less computation time than the traditional TEP-FEM.Thus,this study lays the foundation for future prediction of welding deformation in more complex marine thin plates. 展开更多
关键词 Marine thin plate Welding deformation numerical simulation Temperature gradient-thermal strain method Shell element
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OptimizationDesign and Numerical Simulation of Variable Tube Diameter Heat Exchanger for Split Air Conditioning Indoor Unit
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作者 Zheming Cheng Xinping Ou Yang +2 位作者 Leren Tao Zihao Wang Ke Sun 《Frontiers in Heat and Mass Transfer》 2026年第1期288-313,共26页
Energy shortage has become one of themost concerning issues in the world today,and improving energy utilization efficiency is a key area of research for experts and scholars worldwide.Small-diameter heat exchangers of... Energy shortage has become one of themost concerning issues in the world today,and improving energy utilization efficiency is a key area of research for experts and scholars worldwide.Small-diameter heat exchangers offer advantages such as reduced material usage,lower refrigerant charge,and compact structure.However,they also face challenges,including increased refrigerant pressure drop and smaller heat transfer area inside the tubes.This paper combines the advantages and disadvantages of both small and large-diameter tubes and proposes a combined-diameter heat exchanger,consisting of large and small diameters,for use in the indoor units of split-type air conditioners.There are relatively few studies in this area.In this paper,A theoretical and numerical computation method is employed to establish a theoretical-numerical calculation model,and its reliability is verified through experiments.Using this model,the optimal combined diameters and flow path design for a combined-diameter heat exchanger using R32 as the working fluid are derived.The results show that the heat transfer performance of all combined diameter configurations improves by 2.79%to 8.26%compared to the baseline design,with the coefficient of performance(COP)increasing from 4.15 to 4.27~4.5.These designs can save copper material,but at the cost of an increase in pressure drop by 66.86%to 131.84%.The scheme IIIH,using R32,is the optimal combined-diameter and flow path configuration that balances both heat transfer performance and economic cost. 展开更多
关键词 Split air condition variable tube diameter enhanced heat transfer numerical simulation structural design optimization
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Numerical simulations of geological CO_(2) storage in a gas reservoir of the B depression,Pearl River Mouth Basin
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作者 Chen Wang Shaocheng Luo +3 位作者 Yu Mou Jianhui Zeng Yawen Ren Chengfei Guo 《Energy Geoscience》 2026年第1期103-115,共13页
Geological CO_(2) storage is a promising strategy for reducing greenhouse gas emissions and has become a growing focus of research and deployment.This paper presents numerical simulations of CO_(2) injection and stora... Geological CO_(2) storage is a promising strategy for reducing greenhouse gas emissions and has become a growing focus of research and deployment.This paper presents numerical simulations of CO_(2) injection and storage in a depleted gas reservoir within the B Depression and evaluates associated CO_(2) trapping mechanisms.In the base case,a constant injection rate of 3500 m^(3)/d over fifteen years resulted in a cumulative injection of 19.2×10^(6) m^(3).The CO_(2) plume expanded radially during injection and subsequently migrated up-dip under buoyancy forces.The final stored mass of CO_(2) in the reservoir was 10.6 million tonnes(Mt),representing less than 10% of its theoretical capacity.The plume was projected to reach the entrapment crest and the top of the reservoir within a century,indicating secure long-term containment.Structural,stratigraphic,and residual trapping dominate in Reservoir A(approximately 90%).Anticlinal closures with thick overlying mudstones in the Zhujiang Formation provide effective seals,further enhancing storage security.Reservoir properties and heterogeneity play a crucial role in controlling CO_(2) storage.However,reservoir heterogeneity exerts only a limited influence when intrinsic properties are favorable.Overall,the study and implementation of CO_(2) capture,utilization,and storage(CCUS)in China's offshore basins show promising prospects. 展开更多
关键词 Geological CO_(2)storage CO_(2)plume Gas reservoir numerical simulation China offshore
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Numerical Simulation Study on Aerodynamic Interference Characteristics of Overlapping Rotors in Heavy⁃Load eVTOL Aircraft
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作者 DU Siliang DENG Kai WANG Bo 《Transactions of Nanjing University of Aeronautics and Astronautics》 2026年第1期40-54,共15页
Focusing on the unclear mechanism of aerodynamic interference in overlapping rotors of heavy-load electric vertical take-off and landing(eVTOL)aircraft,this paper aims to reveal the aerodynamic interference characteri... Focusing on the unclear mechanism of aerodynamic interference in overlapping rotors of heavy-load electric vertical take-off and landing(eVTOL)aircraft,this paper aims to reveal the aerodynamic interference characteristics and flow field evolution laws of overlapping rotor configurations in hovering conditions through numerical simulation methods.The research method involves constructing a computational model for rotor flow fields and aerodynamic characteristics based on the Reynolds-averaged Navier-Stokes(RANS)equations and the Spalart-Allmaras(S-A)turbulence model.The dynamic simulation of rotor rotational motion was achieved by using the moving nested grid technology.The reliability of the computational method was ensured through the grid independence verification and the comparison with experimental data.The research results indicate that in overlapping rotor systems,rotorⅡexperiences a decrease in thrust,significant power fluctuations,and reduced hovering efficiency due to continuous interference from the adjacent rotor’s wake and blade-vortex interactions.Blade-tip vortices undergo breakage,fusion,and secondary rolling in the overlapping region,forming large-scale turbulent structures that lead to attenuation of the induced velocity field and aerodynamic efficiency losses.Additionally,the interaction between the rotor downwash and the fuselage triggers a“fountain effect”and a sudden increase in surface pressure on the fuselage,exacerbating flow field distortion.Based on the aforementioned mechanisms,the safe flight of overlapping rotor configurations can be achieved by optimizing the configuration strategy of the rotational speed phase difference between adjacent blades.This study provides a theoretical basis for the rotor layout design and the aerodynamic performance enhancement of heavy-load eVTOL aircraft. 展开更多
关键词 electric vertical takeoff and landing(eVTOL)aircraft overlapping rotors aerodynamic interference numerical simulation rotor vortex interference
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Numerical simulation of the effect of hydrogen injection and oxygen enrichment interaction on PCI in a blast furnace 被引量:1
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作者 Huan Liu Li Huang +3 位作者 Zhenyang Wang Alberto N.Conejo Jianliang Zhang Dawei Lan 《International Journal of Minerals,Metallurgy and Materials》 2025年第7期1551-1565,共15页
Hydrogen displays the potential to partially replace pulverized coal injection(PCI)in the blast furnace,and it can reduce CO_(2)emissions.In this paper,a three-dimensional mathematical model of hydrogen and pulverized... Hydrogen displays the potential to partially replace pulverized coal injection(PCI)in the blast furnace,and it can reduce CO_(2)emissions.In this paper,a three-dimensional mathematical model of hydrogen and pulverized coal co-injection in blast furnace tuyere was established through numerical simulation,and the effect of hydrogen injection and oxygen enrichment interaction on pulverized coal combustion and raceway smelting was investigated.The simulation results indicate that when the coal injection rate decreased from 36 to 30t/h and the hydrogen injection increased from 0 to 3600 m^(3)/h,the CO_(2)emissions decreased from 1860 to 1551 kg/t,which represents a16.6%reduction,and the pulverized coal burnout decreased from 70.1%to 63.7%.The heat released from hydrogen combustion can not only promote the volatilization of pulverized coal but also affect the combustion reaction between volatilization and oxygen,which resulted in a decrease in the temperature at the end of the raceway.Co-injection of hydrogen with PCI increased the wall temperature near the upper half part of the raceway and at the outlet of the tuyere,which required a high cooling efficiency to extend the service life of the blast furnace.The increase in oxygen level compensated for the decreased average temperature in the raceway due to hydrogen injection.The increase in the oxygen content by 3%while maintaining constant hydrogen and PCI injection rates increased the burnout and average raceway temperature by 4.2%and 43 K,respectively.The mole fraction of CO and H_(2) production increased by 0.04 and 0.02,respectively.Burnout can be improved through optimization of the particle size distribution of pulverized coal. 展开更多
关键词 blast furnace HYDROGEN pulverized coal injection BURNOUT numerical simulation
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Rockburst tendency prediction in a deeply buried tunnel based on numerical simulations 被引量:1
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作者 HUO Yuxiang HUANG Jian +3 位作者 JU Nengpan ZHANG Min WANG Qingwu HU Yong 《Journal of Mountain Science》 2025年第4期1261-1273,共13页
Deeply buried mountain tunnels are often exposed to the risk of rock bursts,which always cause serious damage to the supporting structures and threaten the safety of the engineers.Due to the limited data available,a s... Deeply buried mountain tunnels are often exposed to the risk of rock bursts,which always cause serious damage to the supporting structures and threaten the safety of the engineers.Due to the limited data available,a suitable approach to predict the rockburst tendency at the preliminary stage becomes very important.In this study,an integrated methodology combining 3D initial stress inversion and rockburst tendency prediction was developed and subsequently applied to a case study of the Sangzhuling Tunnel on the Sichuan–Tibet Railway.The numerical modelling involved inverting the initial stress field using a multiple linear regression method.The tunnel excavation was simulated separately by FDM and DEM,based on a stress boundary condition from the inverted stress field.The comparative analysis demonstrates that the rockburst ratio calculated using DEM(76.70%)exhibits a slight increase compared to FDM(75.38%),and the rockburst location is consistent with the actual situation.This suggests that DEM is more suitable for simulating the stress redistribution during excavation in a jointed rock mass.The numerical simulation combined with the deviatoric stress approach effectively predicts rockburst tendency,meeting the engineering requirements.Despite its limitations,numerical simulation remains a reliable method for predicting rock bursts. 展开更多
关键词 Geostress inversion Rockburst tendency numerical simulation Deeply buried tunnel
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Seismic responses and shattering cumulative effects of bedding parallel stepped rock slope:Model test and numerical simulation 被引量:1
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作者 Chunlei Xin Fei Yang +2 位作者 Wenkai Feng Zhao Wang Wenhui Li 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第4期2009-2030,共22页
Bedding parallel stepped rock slopes exist widely in nature and are used in slope engineering.They are characterized by complex topography and geological structure and are vulnerable to shattering under strong earthqu... Bedding parallel stepped rock slopes exist widely in nature and are used in slope engineering.They are characterized by complex topography and geological structure and are vulnerable to shattering under strong earthquakes.However,no previous studies have assessed the mechanisms underlying seismic failure in rock slopes.In this study,large-scale shaking table tests and numerical simulations were conducted to delineate the seismic failure mechanism in terms of acceleration,displacement,and earth pressure responses combined with shattering failure phenomena.The results reveal that acceleration response mutations usually occur within weak interlayers owing to their inferior performance,and these mutations may transform into potential sliding surfaces,thereby intensifying the nonlinear seismic response characteristics.Cumulative permanent displacements at the internal corners of the berms can induce quasi-rigid displacements at the external corners,leading to greater permanent displacements at the internal corners.Therefore,the internal corners are identified as the most susceptible parts of the slope.In addition,the concept of baseline offset was utilized to explain the mechanism of earth pressure responses,and the result indicates that residual earth pressures at the internal corners play a dominant role in causing deformation or shattering damage.Four evolutionary deformation phases characterize the processes of seismic responses and shattering failure of the bedding parallel stepped rock slope,i.e.the formation of tensile cracks at the internal corners of the berm,expansion of tensile cracks and bedding surface dislocation,development of vertical tensile cracks at the rear edge,and rock mass slipping leading to slope instability.Overall,this study provides a scientific basis for the seismic design of engineering slopes and offers valuable insights for further studies on preventing seismic disasters in bedding parallel stepped rock slopes. 展开更多
关键词 Rock slope stability Shaking table test numerical simulation Permanent displacement Acceleration amplification factor
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An efficient and accurate numerical method for simulating close-range blast loads of cylindrical charges based on neural network 被引量:1
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作者 Ting Liu Changhai Chen +2 位作者 Han Li Yaowen Yu Yuansheng Cheng 《Defence Technology(防务技术)》 2025年第2期257-271,共15页
To address the problems of low accuracy by the CONWEP model and poor efficiency by the Coupled Eulerian-Lagrangian(CEL)method in predicting close-range air blast loads of cylindrical charges,a neural network-based sim... To address the problems of low accuracy by the CONWEP model and poor efficiency by the Coupled Eulerian-Lagrangian(CEL)method in predicting close-range air blast loads of cylindrical charges,a neural network-based simulation(NNS)method with higher accuracy and better efficiency was proposed.The NNS method consisted of three main steps.First,the parameters of blast loads,including the peak pressures and impulses of cylindrical charges with different aspect ratios(L/D)at different stand-off distances and incident angles were obtained by two-dimensional numerical simulations.Subsequently,incident shape factors of cylindrical charges with arbitrary aspect ratios were predicted by a neural network.Finally,reflected shape factors were derived and implemented into the subroutine of the ABAQUS code to modify the CONWEP model,including modifications of impulse and overpressure.The reliability of the proposed NNS method was verified by related experimental results.Remarkable accuracy improvement was acquired by the proposed NNS method compared with the unmodified CONWEP model.Moreover,huge efficiency superiority was obtained by the proposed NNS method compared with the CEL method.The proposed NNS method showed good accuracy when the scaled distance was greater than 0.2 m/kg^(1/3).It should be noted that there is no need to generate a new dataset again since the blast loads satisfy the similarity law,and the proposed NNS method can be directly used to simulate the blast loads generated by different cylindrical charges.The proposed NNS method with high efficiency and accuracy can be used as an effective method to analyze the dynamic response of structures under blast loads,and it has significant application prospects in designing protective structures. 展开更多
关键词 Close-range air blast load Cylindrical charge numerical method Neural network CEL method CONWEP model
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Graded density impactor design via machine learning and numerical simulation:Achieve controllable stress and strain rate 被引量:1
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作者 Yahui Huang Ruizhi Zhang +6 位作者 Shuaixiong Liu Jian Peng Yong Liu Han Chen Jian Zhang Guoqiang Luo Qiang Shen 《Defence Technology(防务技术)》 2025年第9期262-273,共12页
The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to ... The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to achieving controllable stress-strain rate loading.In this study,we have,for the first time,combined one-dimensional fluid computational software with machine learning methods.We first elucidated the mechanisms by which GDI structures control stress and strain rates.Subsequently,we constructed a machine learning model to create a structure-property response surface.The results show that altering the loading velocity and interlayer thickness has a pronounced regulatory effect on stress and strain rates.In contrast,the impedance distribution index and target thickness have less significant effects on stress regulation,although there is a matching relationship between target thickness and interlayer thickness.Compared with traditional design methods,the machine learning approach offers a10^(4)—10^(5)times increase in efficiency and the potential to achieve a global optimum,holding promise for guiding the design of GDI. 展开更多
关键词 Machine learning numerical simulation Graded density impactor Controllable stress-strain rate loading Response surface methodology
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Machine learning-based investigation of uplift resistance in special-shaped shield tunnels using numerical finite element modeling 被引量:1
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作者 ZHANG Wengang YE Wenyu +2 位作者 SUN Weixin LIU Zhicheng LI Zhengchuan 《土木与环境工程学报(中英文)》 北大核心 2026年第1期1-13,共13页
The uplift resistance of the soil overlying shield tunnels significantly impacts their anti-floating stability.However,research on uplift resistance concerning special-shaped shield tunnels is limited.This study combi... The uplift resistance of the soil overlying shield tunnels significantly impacts their anti-floating stability.However,research on uplift resistance concerning special-shaped shield tunnels is limited.This study combines numerical simulation with machine learning techniques to explore this issue.It presents a summary of special-shaped tunnel geometries and introduces a shape coefficient.Through the finite element software,Plaxis3D,the study simulates six key parameters—shape coefficient,burial depth ratio,tunnel’s longest horizontal length,internal friction angle,cohesion,and soil submerged bulk density—that impact uplift resistance across different conditions.Employing XGBoost and ANN methods,the feature importance of each parameter was analyzed based on the numerical simulation results.The findings demonstrate that a tunnel shape more closely resembling a circle leads to reduced uplift resistance in the overlying soil,whereas other parameters exhibit the contrary effects.Furthermore,the study reveals a diminishing trend in the feature importance of buried depth ratio,internal friction angle,tunnel longest horizontal length,cohesion,soil submerged bulk density,and shape coefficient in influencing uplift resistance. 展开更多
关键词 special-shaped tunnel shield tunnel uplift resistance numerical simulation machine learning
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Numerical Simulation and Preparation of Micro-gear via Casting Forming Using Zr-based Amorphous Alloy
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作者 Li Chunling Li Shaobing +2 位作者 Li Xiaocheng Li Chunyan Kou Shengzhong 《稀有金属材料与工程》 北大核心 2025年第6期1435-1444,共10页
A suction casting experiment was conducted on Zr_(55)Cu_(30)Al_(10)Ni_(5)(at%)amorphous alloy.Using ProCAST software,numerical simulations were performed to analyze the filling and solidification processes.The velocit... A suction casting experiment was conducted on Zr_(55)Cu_(30)Al_(10)Ni_(5)(at%)amorphous alloy.Using ProCAST software,numerical simulations were performed to analyze the filling and solidification processes.The velocity field during the filling process and the temperature field during the solidification process of the alloy melt under different process parameters were obtained.Based on the simulation results,a Zr-based amorphous alloy micro-gear was prepared via casting.The results indicate that increasing the suction casting temperature enhances the fluidity of alloy melt but induces unstable flow rate during filling,which is detrimental to complete filling.Zr-based amorphous micro-gears with a module of 0.6 mm,a tooth top diameter of 8 mm,and 10 teeth were prepared through the suction casting.X-ray diffraction and differential scanning calorimetry analyses confirm that the fabricated micro-gear exhibits characteristic amorphous structural features,demonstrating well-defined geometrical contours and satisfactory forming completeness. 展开更多
关键词 Zr-based amorphous alloy MICRO-GEAR numerical simulation CASTING
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Numerical Simulation and Experiment of TA1/Q235 Composite Plate by Explosive Welding
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作者 Shi Changgen Jiang Jialin +2 位作者 Wang Haitao Luo Xuchuan Feng Ke 《稀有金属材料与工程》 北大核心 2025年第12期3032-3047,共16页
To further reduce the explosive thickness and to improve the bonding quality of titanium/steel composite plates,explosive welding experiments of TA1/Q235 were conducted using a low detonation velocity explosive(53#)un... To further reduce the explosive thickness and to improve the bonding quality of titanium/steel composite plates,explosive welding experiments of TA1/Q235 were conducted using a low detonation velocity explosive(53#)under the guidance of the explosive welding lower limit principle with the flyer plate thicknesses of 1,2,and 4 mm and gaps of 3,6,and 8 mm.The weldability window for titanium/steel explosive welding was calculated,and a quantitative relationship between dynamic and static process parameters was developed.Aβ-V_(p) high-speed inclined collision model was proposed,and two-dimensional numerical simulations for the explosive welding tests were performed using the smoothed particle hydrodynamics(SPH)algorithm,revealing the growth evolution mechanisms of the typical waveform morphology characteristics.Through microstructural characterization techniques,such as optical microscope,scanning electron microscope,energy dispersive spectrometer,and electron backscattered diffractometer,and mechanical property tests in terms of shear strength,bending performance,and impact toughness,the microstructure and mechanical properties of the interfaces of explosively welded TA1/Q235 composite plates were investigated.Results show that the quality of interface bonding is excellent,presenting typical waveform morphology with an average interface shear strength above 330 MPa and an average impact toughness exceeding 81 J.All samples can be bent to 180°without significant delamination or cracking defects. 展开更多
关键词 explosive welding weldability window SPH numerical simulation microstructure mechanical property
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Numerical Simulation and Analysis of Heat Treatment Processes on AISI 1025 Steel Produced by Laser Engineered Net Shaping
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作者 Elphas Tum Rehema Ndeda +3 位作者 James Mutua Raghupatruni Prasad Eyitao Olakanmi Sisa Pityana 《Modeling and Numerical Simulation of Material Science》 2025年第1期1-15,共15页
Heat treatment processes, such as annealing and quenching, are crucial in determining residual stress evolution, microstructural changes and mechanical properties of metallic materials, with residual stresses playing ... Heat treatment processes, such as annealing and quenching, are crucial in determining residual stress evolution, microstructural changes and mechanical properties of metallic materials, with residual stresses playing a greater role in the performance of components. This paper investigates the effect of heat treatment on residual stresses induced in AISI 1025, manufactured using LENS. Finite element model was developed and simulated to analyze residual stress development. AISI 1025 samples suitable for tool and die applications in Fused Deposition Modelling (FDM) filament production, were fabricated using Laser Engineered Net Shaping (LENS) process, followed by heat treatment where annealing and quenching processes were done. The material’s microstructure, residual stress and hardness of heat-treated samples under investigation, were compared against the as-built samples. The results indicated that after annealing, tensile residual stresses were reduced by 93%, resulting in a reduced crack growth rate, compared to the as-built sample, although the hardness was reduced significantly by 25%. On the other hand, high tensile residual stresses of 425 ± 14 MPa were recorded after quenching process with an improvement of hardness by 21%. 展开更多
关键词 Heat Treatment Residual Stresses HARDNESS Microstructure numerical simulation
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Numerical Simulation of Air-Assisted Heating for Cold-Start in Cathode-Open Proton Exchange Membrane Fuel Cells
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作者 Wei Shi Shusheng Xiong +2 位作者 Wei Li Kai Meng Qingsheng Liu 《Energy Engineering》 2025年第9期3507-3523,共17页
In the realm of all-electric aircraft research,the integration of cathode-open proton exchange membrane fuel cells(PEMFC)with lithiumbatteries as a hybrid power source for small to medium-sized unmanned aerial vehicle... In the realm of all-electric aircraft research,the integration of cathode-open proton exchange membrane fuel cells(PEMFC)with lithiumbatteries as a hybrid power source for small to medium-sized unmanned aerial vehicles(UAVs)has garnered significant attention.The PEMFC,serving as the primary energy supply,markedly extends the UAV’s operational endurance.However,due to payload limitations and spatial constraints in the airframe layout of UAVs,the stack requires customized adaptation.Moreover,the implementation of auxiliary systems to facilitate cold starts of the PEMFC under low-temperature conditions is not feasible.Relying solely on thermal insulation measures also proves inadequate to address the challenges posed by complex low-temperature startup scenarios.To overcomethis,our study leverages the UAV’s lithium battery to heat the cathode inlet airflow,aiding the cathode-open PEMFC cold start process.To validate the feasibility of the proposed air-assisted heating strategy during the conceptual design phase,this study develops a transient,non-isothermal 3Dcathode-open PEMF Cunitmodel incorporating cathode air-assisted heating and gas-ice phase change.The model’s accuracy was verified against experimental cold-start data from a stack composed of identical single cells.This computational framework enables quantitative analysis of temperature fields and ice fraction distributions across domains under varying air-assisted heating powers during cold starts.Building upon this model,the study further investigates the improvement in cold start performance by heating the cathode intake air with varying power levels.The results demonstrate that the fuel cell achieves self-startup at temperatures as low as−13℃ under a constant current density of 100mA/cm^(2) without air-assisted heating.At an ambient temperature of−20℃,a successful start-up can be achieved with a heating power of 0.45 W/cm^(2).The temperature variation overtime during the cold start process can be represented by a sum of two exponential functions.The air-assisted heating scheme proposed in this study has significantly improved the cold start performance of fuel cells in low-temperature environments.Additionally,it provides critical reference data and validation support for component selection and feasibility assessment of hybrid power systems. 展开更多
关键词 PEMFC cold start numerical modeling air heating
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3D numerical simulation of a centrifuge test on a soil-nailed wall supporting an excavation under cyclic loading
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作者 Javad Jalili Mohammad Moradi 《Earthquake Engineering and Engineering Vibration》 2025年第2期381-394,共14页
The primary goal of this study is to provide an efficient numerical tool to analyze the seismic performance of nailed walls.Modeling such excavation supports involves complexities due partly to the interaction of supp... The primary goal of this study is to provide an efficient numerical tool to analyze the seismic performance of nailed walls.Modeling such excavation supports involves complexities due partly to the interaction of support with soil and partly because of the amplification of seismic waves through an excavation wall.Consequently,innovative modeling is suggested herein,incorporating the calibration of the soil constitutive model in a targeted range of stress and strain,and the detection of a natural period of complex systems,including soil and structure,while benefiting from Rayleigh damping to filter unwanted noises.The numerical model was achieved by simulating a previous centrifuge test of the excavation wall,manifested at the pre-failure state.Notably,the calibration of the soil constitutive model through empirical relations,which replaces the numerical reproduction of an element test,more accurately simulated the soil-nail-wall interaction.Two factors were crucial to a successful result.First,probing the natural period of the complicated geometry of the model by applying white noises.Second,considering Rayleigh damping to withdraw unwanted noises and thus assess their permanent effects on the model.Rayleigh damping was applied instead of filtering the obtained results. 展开更多
关键词 centrifuge test nailed wall numerical analysis excavation support
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Numerical simulation of inclusion transport behavior in vacuum induction melting process of nickel-based superalloy
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作者 Long Zhao Zhong-qiu Liu +3 位作者 Ying-qi Zhang Tian Liang Ying-che Ma Bao-kuan Li 《Journal of Iron and Steel Research International》 2025年第11期4052-4067,共16页
Inclusions in nickel-based superalloys significantly influence their mechanical properties which limit the application and development.A two-dimensional axisymmetric model coupling electromagnetic flow,heat transfer,a... Inclusions in nickel-based superalloys significantly influence their mechanical properties which limit the application and development.A two-dimensional axisymmetric model coupling electromagnetic flow,heat transfer,and inclusions transport was developed using the finite element method.The effects of current intensity and frequency on the transport behavior of inclusions and removal rate during vacuum induction melting were investigated using this model.To verify the accuracy of the mathematical model,experiments were conducted using the vacuum induction furnace model VIF200.A comparison of the experimental results with the simulation results reveals an excellent agreement.Four eddies exist in the central section of the molten pool,with any two eddies flowing in opposite directions.The drag force exerted by the eddies causes the inclusions converge toward the four corners of the cut surface.Due to buoyancy,an increase in the particle size of inclusions makes it easier for them to be adsorbed by the free surface,a phenomenon that is particularly noticeable for inclusions with a particle size of 400μm.An increase in current intensity changes the adsorption interface of certain 400-μm inclusions from the free surface to the sidewall.Increasing both current intensity and frequency enhances the crucible removal rate of inclusions,with current intensity exerting a more significant effect,increasing the removal rate by approximately 1% for every 150 A.Upon completion of melting,the ingot is typically obtained by pouring or bottom pouring,and inclusions adsorbed to the free surface are difficult to separate.Therefore,higher current intensity and frequency should be employed during melting to enhance the crucible removal rate. 展开更多
关键词 INCLUSION Vacuum induction melting Nickel-based superalloy numerical simulation
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