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Graded density impactor design via machine learning and numerical simulation:Achieve controllable stress and strain rate 被引量:1
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作者 Yahui Huang Ruizhi Zhang +6 位作者 Shuaixiong Liu Jian Peng Yong Liu Han Chen Jian Zhang Guoqiang Luo Qiang Shen 《Defence Technology(防务技术)》 2025年第9期262-273,共12页
The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to ... The graded density impactor(GDI)dynamic loading technique is crucial for acquiring the dynamic physical property parameters of materials used in weapons.The accuracy and timeliness of GDI structural design are key to achieving controllable stress-strain rate loading.In this study,we have,for the first time,combined one-dimensional fluid computational software with machine learning methods.We first elucidated the mechanisms by which GDI structures control stress and strain rates.Subsequently,we constructed a machine learning model to create a structure-property response surface.The results show that altering the loading velocity and interlayer thickness has a pronounced regulatory effect on stress and strain rates.In contrast,the impedance distribution index and target thickness have less significant effects on stress regulation,although there is a matching relationship between target thickness and interlayer thickness.Compared with traditional design methods,the machine learning approach offers a10^(4)—10^(5)times increase in efficiency and the potential to achieve a global optimum,holding promise for guiding the design of GDI. 展开更多
关键词 Machine learning Numerical simulation Graded density impactor Controllable stress-strain rate loading Response surface methodology
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Rapid simulation and phase distortion evaluation of thermal blooming effect in internal laser propagation channels
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作者 WU Dong-yu LI Xiang +4 位作者 LI Jia-sheng GAO Liang SONG Yan-song WANG Si DONG Ke-yan 《中国光学(中英文)》 北大核心 2025年第3期520-534,共15页
During the propagation of high-power lasers within internal channels,the laser beam heats the propagation medium,causing the thermal blooming effect that degrades the beam quality at the output.The intricate configura... During the propagation of high-power lasers within internal channels,the laser beam heats the propagation medium,causing the thermal blooming effect that degrades the beam quality at the output.The intricate configuration of the optical path within the internal channel necessitates complex and time-consuming efforts to assess the impact of thermal blooming effect on the optical path.To meet the engineering need for rapid evaluation of thermal blooming effect in optical paths,this study proposed a rapid simulation method for the thermal blooming effect in internal optical paths based on the finite element method.This method discretized the fluid region into infinitesimal elements and employed finite element method for flow field analysis.A simplified analytical model of the flow field region in complex internal channels was established,and regions with similar thermal blooming effect were divided within this model.Based on the calculated optical path differences within these regions,numerical simulations of phase distortion caused by thermal blooming were conducted.The calculated result were compared with those obtained using the existing methods.The findings reveal that for complex optical paths,the discrepancy between the two approaches is less than 3.6%,with similar phase distortion patterns observed.For L-type units,this method and the existing methods identify the same primary factors influencing aberrations and exhibit consistent trends in their variation.This method was used to analyze the impact of thermal blooming effect in a straight channel under different gravity directions.The results show that phase distortion varies with changes in the direction of gravity,and the magnitude of the phase difference is strongly correlated with the component of gravity perpendicular to the optical axis.Compared to the existing methods,this approach offers greater flexibility,obviates the need for complex custom analysis programming.The analytical results of this method enable a rapid assessment of the thermal blooming effect in optical paths within the internal channel.This is especially useful during the engineering design.These results also provide crucial references for developing strategies to suppress thermal blooming effect. 展开更多
关键词 high-power laser thermal blooming effect beam phase numerical simulation thermal coupling effect beam control system
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Numerical Simulation and Preparation of Micro-gear via Casting Forming Using Zr-based Amorphous Alloy
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作者 Li Chunling Li Shaobing +2 位作者 Li Xiaocheng Li Chunyan Kou Shengzhong 《稀有金属材料与工程》 北大核心 2025年第6期1435-1444,共10页
A suction casting experiment was conducted on Zr_(55)Cu_(30)Al_(10)Ni_(5)(at%)amorphous alloy.Using ProCAST software,numerical simulations were performed to analyze the filling and solidification processes.The velocit... A suction casting experiment was conducted on Zr_(55)Cu_(30)Al_(10)Ni_(5)(at%)amorphous alloy.Using ProCAST software,numerical simulations were performed to analyze the filling and solidification processes.The velocity field during the filling process and the temperature field during the solidification process of the alloy melt under different process parameters were obtained.Based on the simulation results,a Zr-based amorphous alloy micro-gear was prepared via casting.The results indicate that increasing the suction casting temperature enhances the fluidity of alloy melt but induces unstable flow rate during filling,which is detrimental to complete filling.Zr-based amorphous micro-gears with a module of 0.6 mm,a tooth top diameter of 8 mm,and 10 teeth were prepared through the suction casting.X-ray diffraction and differential scanning calorimetry analyses confirm that the fabricated micro-gear exhibits characteristic amorphous structural features,demonstrating well-defined geometrical contours and satisfactory forming completeness. 展开更多
关键词 Zr-based amorphous alloy MICRO-GEAR numerical simulation CASTING
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Simulation and Thermal Runaway Experiment Study on Immersion and Cold Plate Cooling with 4680 Cylindrical Battery Pack
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作者 Wan Fulai Zhao Qingliang +2 位作者 Luo Yitao Zhang Feng Li Guangjun 《汽车技术》 北大核心 2025年第10期10-20,共11页
This study focuses on the thermal management of 4680-type cylindrical lithium-ion battery packs utilizing NCM811 chemistry.It establishes coupled multi-physics models for both immersion and serpentine cold plate cooli... This study focuses on the thermal management of 4680-type cylindrical lithium-ion battery packs utilizing NCM811 chemistry.It establishes coupled multi-physics models for both immersion and serpentine cold plate cooling systems.Through a combination of numerical simulation and experimental validation,the technical advantages and mechanisms of immersion cooling are systematically explored.Simulation results indicate that under a 3C fast-charging condition(inlet temperature 20℃,flow rate 36 L/min),the immersion cooling structure 3demonstrates a triple enhancement in thermal performance compared to the cold plate structure 1:a 13.06%reduction in peak temperature,a 31.67%decrease in overall maximum temperature difference,and a 47.62%decrease in single-cell temperature deviation,while also reducing flow resistance by 33.61%.Furthermore,based on the immersion cooling model,a small battery module comprising seven cylindrical cells was designed for thermal runaway testing via nail penetration.The results show that the peak temperature of the triggered cell was limited to 437.6℃,with a controllable temperature rise gradient of only 3.35℃/s and a rapid cooling rate of 0.6℃/s.The maximum temperature rise of adjacent cells was just 64.8℃,effectively inhibiting thermal propagation.Post-test disassembly revealed that the non-triggered cells retained>99.2%of their original voltage and>99%structural integrity,confirming the module’s ability to achieve“localized failure with global stability.” 展开更多
关键词 Immersion cooling 4680 battery Thermal runaway Numerical simulation
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Tropical Cyclone Simulations:The Impact of Model Top/Damping Layer and the Role of Stratospheric Gravity Waves
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作者 Xu WANG Yuan WANG +2 位作者 Lifeng ZHANG Yun ZHANG Jiping GUAN 《Advances in Atmospheric Sciences》 2025年第11期2290-2304,共15页
This paper investigates the impact of the model top and damping layer on the numerical simulation of tropical cyclones(TCs)and reveals the significant role of stratospheric gravity waves(SGWs).TCs can generate SGWs,wh... This paper investigates the impact of the model top and damping layer on the numerical simulation of tropical cyclones(TCs)and reveals the significant role of stratospheric gravity waves(SGWs).TCs can generate SGWs,which propagate upward and outward into the stratosphere.These SGWs can reach the damping layer,which is a consequence of the numerical scheme employed,where they can affect the tangential circulation through the dragging and forcing processes.In models with a higher top boundary,this tangential circulation develops far from the TC and has minimal direct impact on TC intensity.By comparison,in models with a lower top(e.g.,20 km),the damping layer is located just above the top of the TC.The SGW dragging in the damping layer and the consequent tangential force can thus induce ascent outside the eyewall,promote latent heat release,tilt the eyewall,and enlarge the inner-core radius.This process will reduce inner-core vorticity advection within the boundary layer,and eventually inhibits the intensification of the TC.This suggests that when the thickness of the damping layer is 5 km,the TC numerical model top height should be at least higher than 20 km to generate more accurate simulations. 展开更多
关键词 gravity waves STRATOSPHERE tropical cyclones numerical simulations damping layer model top
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Dynamic Rockfall Hazard Assessment at Railway Tunnel Portal:Application of G1-FCE Method and 3D Numerical Simulation
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作者 Shengwei Zhang Jiaxing Dong +2 位作者 Yanjun Shen Qingjun Zuo Junli Wan 《Journal of Earth Science》 2025年第3期1341-1347,共7页
0 INTRODUCTION In recent years,modern railways have been actively under construction in the complex mountainous area of Southwest China.However,rockfall poses a significant threat to both construction and operation ph... 0 INTRODUCTION In recent years,modern railways have been actively under construction in the complex mountainous area of Southwest China.However,rockfall poses a significant threat to both construction and operation phases of railway projects(Yan et al.,2023;Chen et al.,2022;Fanos and Pradhan,2018). 展开更多
关键词 complex mountainous area hazard assessment dynamic rockfall railway tunnel portal D numerical simulation construction G FCE method southwest china
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Improved Simulation of Tropical Cyclone Soudelor(2015)Using a Modified Three-Dimensional Turbulence Parameterization
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作者 Gengjiao YE Xu ZHANG +3 位作者 Shanghong WANG Hui YU Xuesong ZHU Mengjuan LIU 《Advances in Atmospheric Sciences》 2025年第7期1407-1422,共16页
A modified three-dimensional turbulence parameterization scheme,implemented by replacing the conventional eddydiffusivity formulation with the H-gradient model,has shown good performance in representing the subgrid-sc... A modified three-dimensional turbulence parameterization scheme,implemented by replacing the conventional eddydiffusivity formulation with the H-gradient model,has shown good performance in representing the subgrid-scale(SGS)turbulent fluxes associated with convective clouds in idealized tropical cyclone(TC)simulations.To evaluate the capability of the modified scheme in simulating real TCs,two sets of simulations of TC Soudelor(2015),one with the modified scheme and the other with the original scheme,are conducted.Comparisons with observations and coarse-grained results from large eddy simulation benchmarks demonstrate that the modified scheme improves the forecasting of the intensity and structure,as well as the SGS turbulent fluxes of Soudelor.Using the modified turbulence scheme,a TC with stronger intensity,smaller size,a shallower but stronger inflow layer,and a more intense but less inclined convective updraft is simulated.The rapid intensification process and secondary eyewall features can also be captured better by the modified scheme.By analyzing the mechanism by which turbulent transport impacts the intensity and structure of TCs,it is shown that accurately representing the turbulent transport associated with convective clouds above the planetary boundary layer helps to initiate the TC spin-up process. 展开更多
关键词 tropical cyclone turbulence parameterization numerical simulation tropical cyclone intensity tropical cyclone structure tropical cyclone spin-up process
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Numerical simulation of combustion behaviors of pulverized municipal solid waste in raceway of blast furnace
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作者 Yu-feng Qiao Guang Wang +2 位作者 Zhen-feng Zhou Jing-song Wang Qing-guo Xue 《Journal of Iron and Steel Research International》 2025年第9期2719-2731,共13页
To study the combustion behavior of municipal solid waste(MSW)in blast furnace,the combustion process within the raceway was simulated using computational fluid dynamics.Based on the parameters of an actual blast furn... To study the combustion behavior of municipal solid waste(MSW)in blast furnace,the combustion process within the raceway was simulated using computational fluid dynamics.Based on the parameters of an actual blast furnace,a three-dimensional model including coal lance,blowpipe,tuyere,and raceway was established.The model was then used to compare the combustion characteristics of pulverized coal and MSW in the raceway and to investigate the effects of blast temperature and particle size on the combustion characteristics of MSW in the raceway.The results showed that MSW combusted more rapidly,achieving a maximum temperature of 3839 K in the raceway,comparing to 2974 K during pulverized coal injection.However,the average temperature during MSW injection was 1790 K,which was 73 K lower than that of pulverized coal injection.The maximum velocity during MSW injection was 120 m/s,lower than 188 m/s obtained during pulverized coal injection.MSW could be completely burned out in the middle of the raceway,while the burnout of pulverized coal at this position was only 50%.The combustion effect of MSW makes no difference when the blast temperature increased from 1273 to 1673 K,due to its excellent combustion characteristic.When the MSW particle size was increased from 0.074 to 2 mm,the burnout was 75%,which was still higher than that of pulverized coal injection with a particle size of 0.074 mm.However,injecting larger-sized fuel might increase the risk of tuyere wear.To ensure stable furnace conditions and great combustion,a blast temperature of 1473 K and a MSW particle size of about 1 mm will be better. 展开更多
关键词 Municipal solid waste Pulverized coal Numerical simulation Blast furnace injection COMBUSTION
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Numerical Simulation of Gas-Water Two-Phase Flow in a Proppant-Filled Layer
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作者 Jian Yang Xinghao Gou +4 位作者 Jiayi Sun Fei Liu Xiaojin Zhou Xu Liu Tao Zhang 《Fluid Dynamics & Materials Processing》 2025年第8期1935-1954,共20页
Shale gas production involves complex gas-water two-phase flow,with flow patterns in proppant-filled fractures playing a critical role in determining production efficiency.In this study,3D geometric models of 40/70 me... Shale gas production involves complex gas-water two-phase flow,with flow patterns in proppant-filled fractures playing a critical role in determining production efficiency.In this study,3D geometric models of 40/70 mesh ceramic particles and quartz sand proppant clusters were elaborated using computed tomography(CT)scanning.These models were used to develop a numerical simulation framework based on the lattice Boltzmann method(LBM),enabling the investigation of gas-water flow behavior within proppant-filled fractures under varying driving forces and surface tensions.Simulation results at a closure pressure of 15 MPa have revealed that ceramic particles exhibit a simpler and more porous internal structure than quartz sand of the same size.Under identical flow conditions,ceramic proppants demonstrate higher fluid replacement efficiency.Replacement efficiency increases with higher porosity,greater driving force,and lower surface tension.Furthermore,fluid displacement is strongly influenced by pore geometry:flow is faster in straighter and wider channels,with preferential movement through larger pores forming dominant flow paths.The replacement velocity exhibits a characteristic time evolution,initially rapid,then gradually decreasing,correlating positively with the development of these dominant channels. 展开更多
关键词 Proppant fractures gas-water two-phase flow numerical simulation lattice Boltzmann method flow behavior
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Nitrogen injection for enhanced coal seam gas extraction(N2-ECGE):A simulation study
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作者 Feng Du Yiyang Zhang +2 位作者 Kai Wang Jiazhi Sun Yuanyuan Xu 《Earth Energy Science》 2025年第2期193-202,共10页
As energy demand increases,the depth of mining is increasing,and methane disasters grow more serious,efficient extraction of methane is the ultimate method of preventing and controlling methane disasters.The objective... As energy demand increases,the depth of mining is increasing,and methane disasters grow more serious,efficient extraction of methane is the ultimate method of preventing and controlling methane disasters.The objectives for this research are to explore the efficiency of N_(2) injection to enhance gas extraction from coal seams(N_(2)-ECGE)and its impact on coal seam permeability.By developing a fluid-solid coupling model and using COMSOL Multiphysics to perform numerical simulations,the changes in gas pressure,methane content,gas production,output rate and permeability of coal seams were comparatively analyzed under the two methods of direct extraction and N_(2)-ECGE.The research results show that N_(2)-ECGE can significantly improve the coal seam gas pressure and reduce the coal seam CH_(4) content,and the larger the N_(2) injection pressure the more significant the reduction effect.Meanwhile,N_(2)-ECGE can significantly increase the CH_(4) extraction and output rate,and the increase of N_(2) pressure further improves the extraction efficiency.In addition,the pressure of nitrogen injection has a remarkable effect on coal seam permeability,high pressure of nitrogen injection can increase the permeability in the time of no disturbance,but the rate of permeability decreases more quickly after disturbed.The effect of strain due to adsorption desorption on coal seam permeability dominates.Despite model construction limitations,this research offers essential theoretical and practical direction for N_(2) injection to enhance the permeability evolution law of coal seam gas extraction process. 展开更多
关键词 Coal seam gas PERMEABILITY Nitrogen injection extraction Fluid solid coupling Numerical simulation
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Numerical simulation for large baseline interferometric imaging altimeter
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作者 Jie Liu Bo Liu +2 位作者 Xiaonan An Haifeng Kou Bing Li 《Geodesy and Geodynamics》 2025年第1期111-126,共16页
Sea topography information holds significant importance in oceanic research and the climate change detection.Radar imaging altimetry has emerged as the leading approach for global ocean observation,employing synthetic... Sea topography information holds significant importance in oceanic research and the climate change detection.Radar imaging altimetry has emerged as the leading approach for global ocean observation,employing synthetic aperture radar(SAR)interferometry to enhance the spatial resolution of Sea topography.Nevertheless,current payload capacity and satellite hardware limitations prevent the extension of the interferometric baseline by enlarging the physical antenna size.This constraint hinders achieving centimeter-level accuracy in interferometric altimetry.To address this challenge,we conducted a numerical simulation to assess the viability of a large baseline interferometric imaging altimeter(LB-IIA).By controlling the baseline within the range of 600-1000 m through spiral orbit design in two satellites and mitigating baseline de-correlation with the carrier frequency shift(CFS)technique,we aimed to overcome the above limitations.Our findings demonstrate the efficacy of the CFS technique in compensating for baseline decoherence,elevating coherence from less than 0.1 to over 0.85.Concurrently.The height difference accuracy between neighboring sea surfaces reaches 1 cm within a 1 km resolution.This study is anticipated to serve as a foundational reference for future interferometric imaging altimeter development,catering to the demand for high-precision sea topography data in accurate global bathymetry inversion. 展开更多
关键词 Sea topography Numerical simulation Carrier frequency shift(CFS) Large baseline interferometric imaging altimeter(LB-IIA)
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Visualization test and numerical simulations of 2D blasting crack propagation
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作者 Shan Guo Manchao He Seokwon Jeon 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第8期4871-4888,共18页
Drilling and blasting,characterized by their efficiency,ubiquity,and cost-effectiveness,have emerged as predominant techniques in rock excavation;however,they are accompanied by enormous destructive power.Accurately c... Drilling and blasting,characterized by their efficiency,ubiquity,and cost-effectiveness,have emerged as predominant techniques in rock excavation;however,they are accompanied by enormous destructive power.Accurately controlling the blasting energy and achieving the directional fracture of a rock mass have become common problems in the field.A two-dimensional blasting(2D blasting)technique was proposed that utilizes the characteristic that the tensile strength of a rock mass is significantly lower than its compressive strength.After blasting,only a 2D crack surface is generated along the predetermined direction,eliminating the damage to the reserved rock mass caused by conventional blasting.However,the interior of a natural rock mass is a"black box",and the process of crack propagation is difficult to capture,resulting in an unclear 2D blasting mechanism.To this end,a single-hole polymethyl methacrylate(PMMA)test piece was used to conduct a 2D blasting experiment with the help of a high-speed camera to capture the dynamic crack propagation process and the digital image correlation(DIC)method to analyze the evolution law of surface strain on the test piece.On this basis,a three-dimensional(3D)finite element model was established based on the progressive failure theory to simulate the stress,strain,damage,and displacement evolution process of the model under 2D blasting.The simulation results were consistent with the experimental results.The research results reveal the 2D blasting mechanism and provide theoretical support for the application of 2D blasting technology in the field of rock excavation. 展开更多
关键词 2D blasting technology Non-explosive blasting Polymethyl methacrylate(PMMA) Visualization of crack propagation 3D numerical simulation
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Rockburst tendency prediction in a deeply buried tunnel based on numerical simulations
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作者 HUO Yuxiang HUANG Jian +3 位作者 JU Nengpan ZHANG Min WANG Qingwu HU Yong 《Journal of Mountain Science》 2025年第4期1261-1273,共13页
Deeply buried mountain tunnels are often exposed to the risk of rock bursts,which always cause serious damage to the supporting structures and threaten the safety of the engineers.Due to the limited data available,a s... Deeply buried mountain tunnels are often exposed to the risk of rock bursts,which always cause serious damage to the supporting structures and threaten the safety of the engineers.Due to the limited data available,a suitable approach to predict the rockburst tendency at the preliminary stage becomes very important.In this study,an integrated methodology combining 3D initial stress inversion and rockburst tendency prediction was developed and subsequently applied to a case study of the Sangzhuling Tunnel on the Sichuan–Tibet Railway.The numerical modelling involved inverting the initial stress field using a multiple linear regression method.The tunnel excavation was simulated separately by FDM and DEM,based on a stress boundary condition from the inverted stress field.The comparative analysis demonstrates that the rockburst ratio calculated using DEM(76.70%)exhibits a slight increase compared to FDM(75.38%),and the rockburst location is consistent with the actual situation.This suggests that DEM is more suitable for simulating the stress redistribution during excavation in a jointed rock mass.The numerical simulation combined with the deviatoric stress approach effectively predicts rockburst tendency,meeting the engineering requirements.Despite its limitations,numerical simulation remains a reliable method for predicting rock bursts. 展开更多
关键词 Geostress inversion Rockburst tendency Numerical simulation Deeply buried tunnel
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Multiphysics Simulation of Flow and Heat Transfer in Titanium Slag Smelting within an Electric Arc Furnace
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作者 Yifan Wang Shan Qing +2 位作者 Jifan Li Xiaohui Zhang Junxiao Wang 《Fluid Dynamics & Materials Processing》 2025年第9期2253-2272,共20页
Heat and mass transfer within an electric arc furnace are strongly influenced by extreme temperatures and complex electromagnetic fields.Variations in temperature distribution play a crucial role in determining melt f... Heat and mass transfer within an electric arc furnace are strongly influenced by extreme temperatures and complex electromagnetic fields.Variations in temperature distribution play a crucial role in determining melt flow patterns and in the formation of stagnant regions,commonly referred to as dead zones.To better understand the internal flow dynamics and thermal behavior of the furnace,this study develops a multiphysics coupled model that integrates fluid heat transfer with Maxwell’s electromagnetic field equations.Numerical simulations are conducted to systematically examine how key operational parameters,such as electric current and arc characteristics,affect the heat transfer performance inside the furnace.The analysis reveals that arc length is the dominant factor governing both current density and heat distribution in the molten bath.Specifically,increasing the arc length from 200 mm to 400 mm results in a 16.1%rise in maximum current density within the titanium slag layer,from 7128 A/m^(2) to 8270 A/m^(2).However,a longer arc also introduces higher interfacial thermal resistance,which impedes heat transfer efficiency and leads to a significant drop in the peak temperature of the titanium slag,from 2618 K to 2125 K.These findings underscore the dual impact of arc length on both electrical and thermal behavior,highlighting the need for careful optimization. 展开更多
关键词 Electric arc furnace numerical simulation arc morphology heat transfer
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Finite Element Simulation of Mid-Joints in Chuandou-Style Tenon-Mortise Connections of Dong Drum Towers in Guizhou Based on ABAQUS
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作者 Ziquan Jiang Shuang Pu +3 位作者 Chuanteng Huang Jilun Cai Junxiu Liu Hongyao Tang 《Journal of World Architecture》 2025年第3期79-88,共10页
As iconic structures in Dong ethnic villages of Guizhou,drum towers hold significant cultural and architectural value.However,research on their mechanical behavior,particularly the mechanical performance of their join... As iconic structures in Dong ethnic villages of Guizhou,drum towers hold significant cultural and architectural value.However,research on their mechanical behavior,particularly the mechanical performance of their joints,remains limited,with numerical simulation studies lagging behind theoretical and experimental investigations.This study first establishes an orthotropic elastoplastic constitutive model for timber based on experimental data from Chuandou-style timber structures,determining key parameters such as elastic modulus,shear strength,and plastic strain.Subsequently,a refined finite element model was established using ABAQUS,and its reliability was validated through comparative analysis of stress nephograms,skeleton curves,and other key outcomes with experimental data.The findings provide valuable references for engineering design. 展开更多
关键词 Chuandou-style timber structure Mid-joints in tenon-mortise connections numerical simulation ABAQUS
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Numerical simulation and experimental investigation of manufacturing route of directional casting super slab
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作者 Ming Li Jun Fu +5 位作者 Neng Ren Biao Tao Alan Scholes Jun Li Jian-guo Li Hong-biao Dong 《Journal of Iron and Steel Research International》 2025年第3期659-670,共12页
We proposed a new technique route of directional solidification for the manufacture of super slab.A 7-t laboratory-scale thick slab was casted and characterised for trial.To further understand the process,the evolutio... We proposed a new technique route of directional solidification for the manufacture of super slab.A 7-t laboratory-scale thick slab was casted and characterised for trial.To further understand the process,the evolution of the multiple physical fields during the directional solidification was simulated and verified.Similar to the convectional ingot casting,a negative segregated cone of equiaxed grains was formed at the bottom,and a seriously positive segregated region was formed beneath the top surface of the slab.Specific measures on the lateral walls,base plate,and free surface were strongly recommended to ensure that the slab is relatively directionally casted.A water-cooling copper base plate accelerates the solidification rate and the columnar growth along the vertical direction.It inhibits the sedimentation of equiaxed grains and enlarges the columnar zone.Based on the simulation analysis,it can be concluded that the directional solidification technique route is promising to manufacture super slab with lower segregation level,and less porosities and inclusions. 展开更多
关键词 Super slab Directional solidification MACROSEGREGATION Numerical simulation Grain structure Steel
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Simulation on H_(2)S Migration and Elutriation during Cyclic Operation of Underground Sour Gas Storage
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作者 Siji Chen Gang Chen +6 位作者 Wei Wang Han Liu Mukun Ouyang Wanhong Zhang Lianghua Zhang Wei Tang Shilai Hu 《Energy Engineering》 2025年第7期2819-2843,共25页
The construction and operation of sulfur-containing gas storage are often more difficult than a non-sulfur storage facility due to the need to prevent environmental contamination from H_(2)S leaks,as well as the corro... The construction and operation of sulfur-containing gas storage are often more difficult than a non-sulfur storage facility due to the need to prevent environmental contamination from H_(2)S leaks,as well as the corrosive effects of H_(2)S on production facilities.Rapid elutriation of H_(2)S from the reservoir during the construction of the gas storage is an effective way to avoid these problems.However,the existing H_(2)S elutriation method has low efficiency and high economic cost,which limits the development of reconstructed gas storage of sulfur-containing gas reservoirs.To improve the efficiency of H_(2)S elutriation in sulfur-containing gas reservoirs and enhance the economic benefits,a numerical simulation model of multiphase flow components was established to study the migration law of H_(2)S in the multi-cycle operation of gas storage.Based on the H_(2)S migrate law,the displacement H_(2)S elutriation method was developed,and the elutriation mechanism and elutriation efficiency of the two methods were compared and analyzed.In addition,the main controlling factors affecting the H_(2)S elutriation efficiency were investigated,and the H_(2)S elutriation scheme of H gas storage was optimized.The results indicate that H_(2)S migrates between near-well and far-well regions under pressure differentials.The traditional H_(2)S elutriation method relies on concentration gradient diffusion,whereas the displacement elutriation approach leverages pressure differentials with higher H_(2)S elutriation efficiency.For the displacement elutriation method,higher reservoir permeability enhances the peak-shaving capacity of the gas storage but has a minor impact on H_(2)S elutriation when the formation permeability is between 30 and 100 mD.The elutriation efficiency is significantly higher when wells are drilled in the high structural parts of the reservoir compared to the low structural parts.Longer displacement elutriation time within a cycle improves H_(2)S elutriation efficiency but reduces the working gas volume of the storage.Therefore,the optimal displacement time for H gas storage is 60 days.An optimized H_(2)S elutriation scheme enabled the working gas to meet the national first-class natural gas standard within 10 cycles.This study elucidates H_(2)S migration patterns,H_(2)S elutriation mechanisms,and key influence factors on H_(2)S elutriation efficiency,offering valuable technical insights for sour gas storage operations. 展开更多
关键词 Underground sour gas storage H_(2)S migration H_(2)S elutriation numerical simulation elutriation efficiency
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Numerical simulation of electrode fragmentation in vacuum arc remelting of titanium alloy ingots
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作者 LI Yanying MIN Xinhua LIANG Gaofei 《Baosteel Technical Research》 2025年第3期35-40,共6页
To investigate the reason for Mn segregation in TC2 titanium alloy bars,a multiphysics-coupled mathematical model was established using the BMPS-VAR numerical simulation software,incorporating electro-magnetic,thermal... To investigate the reason for Mn segregation in TC2 titanium alloy bars,a multiphysics-coupled mathematical model was established using the BMPS-VAR numerical simulation software,incorporating electro-magnetic,thermal,and flow fields.Numerical simulation was performed to analyze the dynamic evolution of varying-mass electrode fragments during the vacuum arc remelting(VAR)of a∅508-mm TC2 titanium alloy in-got.The results indicate that Mn segregation caused by 15-kg electrode fragmentation during the VAR process of a TC2 titanium alloy ingot corresponds to the segregation observed in the TC2 titanium alloy bar.The numerical simulation of the VAR process provides effective result prediction and technical support for solving practical problems in smelting. 展开更多
关键词 TC2 titanium alloy vacuum arc remelting numerical simulation elements distribution
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Numerical simulation of circulating fluidization roasting desulfurization of high-sulfur bauxite based on computational particle fluid dynamics method
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作者 Langfeng Fan Chengming Xie +5 位作者 Qijin Wei Hongliang Zhao Rongbin Li Yongmin Zhang Fengqin Liu Hong Yong Sohn 《Chinese Journal of Chemical Engineering》 2025年第6期138-152,共15页
As a pyrometallurgical process,circulating fluidized bed(CFB) roasting has good potential for application in desulfurization of high-sulfur bauxite.The gas-solid distribution and reaction during CFB roasting of high-s... As a pyrometallurgical process,circulating fluidized bed(CFB) roasting has good potential for application in desulfurization of high-sulfur bauxite.The gas-solid distribution and reaction during CFB roasting of high-sulfur bauxite were simulated using the computational particle fluid dynamics(CPFD) method.The effect of primary air flow velocity on particle velocity,particle volume distribution,furnace temperature distribution and pressure distribution were investigated.Under the condition of the same total flow of natural gas,the impact of the number of inlets on the desulfurization efficiency,atmosphere mass fraction distribution and temperature distribution in the furnace was further investigated. 展开更多
关键词 FLUIDIZATION Circulating fluidized bed Numerical simulation CPFD method Roasting desulfurization BAUXITE
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Numerical Simulation on Depressurization-Driven Production of Class I Hydrate Deposits with Transition Layer and Perforation Modes Optimization
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作者 Yajie Bai Jian Hou Yongge Liu 《Energy Engineering》 2025年第6期2503-2518,共16页
Natural gas hydrate widely exists in the South China Sea as clean energy.A three-phase transition layer widely exists in low permeability Class I hydrates in the Shenhu offshore area.Therefore,taking into account the ... Natural gas hydrate widely exists in the South China Sea as clean energy.A three-phase transition layer widely exists in low permeability Class I hydrates in the Shenhu offshore area.Therefore,taking into account the low-permeability characteristics with an average permeability of 5.5 mD and moderate heterogeneity,a 3-D geological model of heterogeneous Class I hydrate reservoirs with three-phase transition layers is established by Kriging interpolation and stochastic modeling method,and a numerical simulation model is used to describe the depressurization production performance of the reservoir.With the development of depressurization,a specific range of complete decomposition zones appear both in the hydrate and transition layers.The entire decomposition zone of the whole reservoir tends to outward and upward diffusion.There is apparent methane escape in the three-phase transition layer.Due to the improvement of local permeability caused by the phase transition of hydrate dissociation,some methane accumulation occurs at the bottom of the hydrate layer,forming a local methane enrichment zone.The methane migration trends in reservoirs are mainly characterized by movement toward production wells and hydrate layers under the influence of gravity.However,due to the permeability limitation of hydrate reservoirs,many fluids have not been effectively produced and remain in the reservoir.Therefore,to improve the effective pressure drop of the reservoir,the perforation method and pressure reduction method were optimized by analyzing the influencing factors based on the gas production rate.The comparative study demonstrates that perforating through the free gas layer combined with one-time depressurization can enhance the effective depressurization and improve production performance.The gas production rate from perforating through the free gas layer can be twice as high as that from perforating through the transition layer.This study can provide theoretical support for the utilization of marine energy. 展开更多
关键词 Class I hydrate transitional layers HETEROGENEITY DEPRESSURIZATION numerical simulation perforation mode
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