A 3D mathematical model was established to investigate the gas-liquid two-phase flow in Ruhrstahl-Heraeus(RH)vacuum refining process.The flow characteristics of molten steel were calculated using the coupled standard...A 3D mathematical model was established to investigate the gas-liquid two-phase flow in Ruhrstahl-Heraeus(RH)vacuum refining process.The flow characteristics of molten steel were calculated using the coupled standard k-εmodel and volume of fluid model.The bubble distribution was tracked by discrete phase model.Electromagnetic field was applied in the up-leg snorkel to enhance the effect of vacuum refining.The effect of swirling flow nozzles combined with electromagnetic stirring(EMS)on the flow characteristics of molten steel and bubble distribution was analyzed.The erosion of the up-leg snorkel was compared.The results show that when the swirling flow nozzles are used,the bubbles exhibit a distinct adherent rising behavior,and the refining efficiency decreases.In addition,the electromagnetic field can significantly improve the refining efficiency,but it brings stronger erosion to the up-leg snorkel.Nevertheless,when using the swirling flow nozzles combined with EMS,the refining performance is further optimized,and the erosion of the up-leg snorkel is also reduced due to its characteristic of bubble distribution.Compared to conventional nozzles,the mixing time was shortened by 16.2%,the recirculation rate increased by 12.5%.and the swirling intensity was strengthened by 8.9%.展开更多
Unmanned combat aerial vehicles require lightweight,stealth-capable exhaust systems.However,traditional metallic nozzles increase radar detectability and reduce range,while advanced composites offer high performance b...Unmanned combat aerial vehicles require lightweight,stealth-capable exhaust systems.However,traditional metallic nozzles increase radar detectability and reduce range,while advanced composites offer high performance but are expensive.Therefore,to improve the operational range and survivability of unmanned combat aerial vehicles,a lightweight,high-temperature-resistant,oxidation-resistant,and low-observable composite exhaust nozzle is developed to replace conventional metallic straight-type nozzles.The nozzle features a double serpentine shape to reduce radar and infrared signatures and is manufactured as a monolithic structure using the filament winding process,accommodating the complex geometry and large size(length:1.8 m,width:0.8 m).The exhaust nozzle consists of a ceramic matrix composite made of silicon carbide fibers and a silicon oxycarbide matrix,which absorbs and scatters radio frequency signals while withstanding prolonged exposure to high-temperature(700℃)oxidizing environments typical of engine exhaust gases.The polysiloxane resin used to produce the silicon oxycarbide matrix poses significant challenges owing to its low tackiness and high viscosity variations depending on the presence of nanoparticles,making filament winding difficult.These challenges are addressed by optimizing resin viscosity and winding pattern design.As a result,the tensile strength of the composite specimens fabricated with the optimized viscosity increases by 228.03% before pyrolysis and 97.68%after pyrolysis,compared with that of the non-optimized specimens.In addition,the density and tensile strength of the composite processed via three cycles of polymer infiltration and pyrolysis increased by 13.08% and 80.37%,respectively,compared to those of the non-densified composite.High-temperature oxidation and flame tests demonstrate exceptional thermal and oxidative stability.Furthermore,when compared with carbon fiber-reinforced ceramic matrix composites,the developed composite exhibits a permittivity at least two levels lower and a reflection loss below7 dB within the frequency range of 9.3-10.9 GHz,underscoring its superior electromagnetic stealth performance.展开更多
As a core functional refractory in the continuous casting process,the service reliability of the submerged entry nozzle(SEN)is directly related to the stability of continuous casting production,the quality of casting ...As a core functional refractory in the continuous casting process,the service reliability of the submerged entry nozzle(SEN)is directly related to the stability of continuous casting production,the quality of casting billets,and production efficiency.Al_(2)O_(3) inclusions clogging constitutes the predominant failure mode of SEN,particularly during continuous casting of high-grade steels.Although several studies in the literature have demonstrated that electric field application can mitigate SEN clogging to some extent,the underlying mechanism remains poorly understood,which hinders its widespread acceptance and practical implementation.The mechanism of preventing SEN clogging by applying a positive electric field was studied,and experimental verification was conducted on it in a certain steel plant.The results indicate that Al_(2)O_(3) inclusions exhibit a positive charge in molten steel under high-temperature(~1600℃)and low-oxygen-partial-pressure(≤20×10-6)conditions.In the continuous casting process at a Chinese steel plant,applying a positive electric field to the SEN effectively suppressed the migration of Al_(2)O_(3) inclusions toward the SEN wall,significantly enhancing its clogging resistance.展开更多
The refractory composition of submerged entry nozzles(SEN)critically governs interfacial reactions,which in turn determines the onset of clogging.The interfacial reactions between two Al_(2)O_(3)-C refractories with 8...The refractory composition of submerged entry nozzles(SEN)critically governs interfacial reactions,which in turn determines the onset of clogging.The interfacial reactions between two Al_(2)O_(3)-C refractories with 8.7 and 1.7 Al_(2)O_(3)/SiO_(2)ratios and Al-killed steel were studied through laboratory experiments.The flow of molten steel relative to the inner wall of the SEN was simulated by rotating a refractory rod in high-temperature molten steel.For the Al_(2)O_(3)-C refractory with an 8.7 Al_(2)O_(3)/SiO_(2)ratio,an Al_(2)O_(3)reaction layer was formed at the steel/refractory interface as the reaction progressed,which initially grew to 780μm before thinning to 470μm.Concurrently,the refractory surface became entirely coated with both clustered and plate-shaped Al_(2)O_(3)inclusions following 120 min of reaction.For the Al_(2)O_(3)-C refractory with a 1.7 Al_(2)O_(3)/SiO_(2)ratio,a continuous Si-Al-Fe-O liquid reaction layer was generated at the steel/refractory interface,which significantly impeded the physicochemical interactions between the molten steel and refractory.The composition of the reaction layer evolved sequentially from the Si-Al-Fe-O liquid phase to the Si-Al-O solid phases with the increasing reaction time.After 120 min,the refractory surface became fully coated with clustered Al_(2)O_(3)inclusions.Compared to the Al_(2)O_(3)-C refractory with a 1.7 Al_(2)O_(3)/SiO_(2)ratio,the Al_(2)O_(3)-C refractory with an 8.7 Al_(2)O_(3)/SiO_(2)ratio was more likely to capture Al_(2)O_(3)inclusions in the steel during its contact with Al-killed steel.The current experiment results indicate that in Al-killed steel continuous casting operations,Al_(2)O_(3)-C-based SEN with an 8.7 Al_(2)O_(3)/SiO_(2)ratio should have a higher clogging potential than Al_(2)O_(3)-C-based SEN with a 1.7 Al_(2)O_(3)/SiO_(2)ratio under equivalent casting conditions.展开更多
PZT-based valveless micropump is a microactuator that can be used for controlling and delivering tiny amounts of fluids,and diffuser/nozzle plays an important role when this type of micropump drives the fluid flowing ...PZT-based valveless micropump is a microactuator that can be used for controlling and delivering tiny amounts of fluids,and diffuser/nozzle plays an important role when this type of micropump drives the fluid flowing along a specific direction.In this paper,a numerical model of micropump has been proposed,and the fluidic properties of diffuser/nozzle have been simulated with ANSYS.With the method of finite-element analysis,the increased pressure drop between inlet and outlet of diffuser/nozzle induces the increment of flow rate in both diffuser and nozzle simultaneously,but the increasing rate of diffuser is faster than that of nozzle.The L/R,ratio of L(length of cone pipe) and R(radius of minimal cross section of cone pipe) plays an important role in fluidic performance of diffuser and nozzle as well,and the mean flow rate will decrease with increment of L/R.The mean flow rate reaches its peak value when L/R with the value of 10 regardless the divergence angle of diffuser or nozzle.The simulation results indicate that the fluidic properties of diffuser/nozzle can be defined by its geometric structure,and accordingly determine the efficiency of micropump.展开更多
The reaction of carbon-free oxide-based(corundum,spinel,zirconia,and mullite)submerged entry nozzle(SEN)lining with rare earth inclusions and its anti-clogging effects under near working conditions were systematically...The reaction of carbon-free oxide-based(corundum,spinel,zirconia,and mullite)submerged entry nozzle(SEN)lining with rare earth inclusions and its anti-clogging effects under near working conditions were systematically studied.A variety of lining composite test methods were innovatively used to ensure the consistency of test conditions.The experimental results showed that the mullite(acidic oxide)has strong reactivity with rare earth inclusions,and the spinel(basic oxide)has stable chemical properties and weak reactivity with rare earth inclusions.Because alumina is one of the main reactants of clogging formation,corundum is not suitable for SEN lining.There are less clogs on the surface of zirconia,but it will be exsoluted and unstable.Therefore,solving the problem of zirconia exsolution will greatly strengthen its application in SEN lining.展开更多
Understanding the motion behaviors of non-metallic inclusions in the liquid metal is important for clean steel production.High-temperature confocal laser scanning microscopy is applied to investigate the effect of dif...Understanding the motion behaviors of non-metallic inclusions in the liquid metal is important for clean steel production.High-temperature confocal laser scanning microscopy is applied to investigate the effect of different Ti and Al contents on the agglomeration behavior of non-metallic inclusions in low carbon steels.Furthermore,the agglomeration mechanism of inclusions was investigated through quantitative analysis of in-situ observation experiments and a modified Kralchevsky-Paunov model.The obtained results indicate that Al_(2)O_(3)is the main type inclusion in the low-alloys steels with both Al and Ti addition.This type of inclusion is more likely to absorb surrounding small-size inclusion particles,leading to a further growth for the cluster formation and contributing to a serious engineering problem,nozzle clogging.Besides,TiO_(x)is the main type inclusion in the molten steel with only Ti addition,and this type of inclusion is less likely to agglomerate and the individual inclusion particles show a‘free’motion with the fluid of molten steel.The difference between these two types of inclusions is due to the difference in attractive force and action distance at the meniscus created by the inclusion/steel/Ar multiple interfaces and influenced by the physical parameters,e.g.,contact angle and interface energy between inclusion and steel,and surface tension of the melt.展开更多
Non-metallic inclusions in steel are a significant challenge,affecting material properties and leading to issues such as stress concentration,cracking,and accelerated corrosion.Current methods for removing inclusions,...Non-metallic inclusions in steel are a significant challenge,affecting material properties and leading to issues such as stress concentration,cracking,and accelerated corrosion.Current methods for removing inclusions,including bubble,electromagnetic stirring,filtration separation,fluid flow,and sedimentation,often struggle with the removal of fine inclusions.Apart from these known methods,pulsed electric current(PEC),as an emerging technology,has demonstrated immense potential and environmental advantages.PEC offers adjustable current parameters and simple equipment,making it an attractive alternative to traditional methods.Its green energy-saving features and excellent results in regulating inclusion morphology and migration,as well as inhibiting submerged entry nozzle(SEN)clogging,make it a promising technology.In comparison to continuous current technology,PEC has shown significant advantages in regulating inclusions,not only improving purification efficiency but also demonstrating outstanding performance in flow stability and energy consumption.The ability of PEC to efficiently reduce inclusion numbers enhances the purity and quality of molten steel,improving its mechanical properties.Currently,the theoretical basis for controlling the movement of inclusions by current is mainly composed of three major theories:the double electric layer theory,electromagnetic force reverse separation theory,and electric free energy drive theory.These theories together form an important framework for researchers to understand and optimize the behavior of impurity movement controlled by electric current.Looking ahead,PEC is expected to pave the way for new solutions in directional regulation of inclusion migration,efficient inclusion removal,SEN clogging prevention,and the purification of molten steel.展开更多
The characteristics of flow and thrust evolution of an annular Expansion-Deflection(ED)nozzle are numerically investigated under varying backpressure changing rates during ascending and descending trajectories.The obj...The characteristics of flow and thrust evolution of an annular Expansion-Deflection(ED)nozzle are numerically investigated under varying backpressure changing rates during ascending and descending trajectories.The objective is to test the sensitivity of unsteady behaviors of shock waves in the ED nozzle to backpressure changing rate,and to further elucidate the thrust evolution mechanism and mode transition hysteresis.The movement of shock reflection points on the nozzle wall follows two flow mechanisms,namely,shock self-excited oscillations and rapid backpressure changes.A low backpressure changing rate enables shock self-excited oscillations,leading to a reciprocating motion of the shock waves accompanied by thrust oscillations,while a high backpressure changing rate suppresses the shock self-excited oscillations,leading to a unidirectional motion of the wave system on the nozzle shroud wall.A criterion for distinguishing ED nozzle operation modes is proposed,which relies on the loading inflection points of the nozzle pintle base and exhibits a fast and user-friendly feature.A dual-wake mode hysteresis region is defined to quantify the hysteresis in nozzle mode transition,with the span of the region decreasing as the backpressure changing rate slows down.The present work helps in understanding the unsteady flow mechanism and thrust evolution in ED nozzles.展开更多
Ultra-precision components have been widely used to produce advanced optoelectronic equipment.The so-called Electric field enhanced UltraViolet-Induced Jet Machining(EUV-INCJM)is an ultra-precision method that can ach...Ultra-precision components have been widely used to produce advanced optoelectronic equipment.The so-called Electric field enhanced UltraViolet-Induced Jet Machining(EUV-INCJM)is an ultra-precision method that can achieve sub-nanometer level surface quality polishing.This study focuses on the application of the EUV-INCJM with different nozzle structures to a single-crystal of silicon.Two kinds of electro-optic-liquid coupling nozzles with single-jet and multi-jet focusing structures are proposed accordingly.Simulations and experiments have been conducted to verify the material removal performance of these nozzles.The simulation results show that,under the same condition,the flow velocity of the single-jet nozzle is 1.05 times higher than that achieved with the multi-jet configuration,while the current density of the latter is 1.63 times higher than that of the single-jet nozzle.For the single-crystal silicon,the material removal efficiency of the multi-jet focusing nozzle exceeds by about 1.4 times that of the single-jet.These results confirm that the material removal ability of the multi-jet configuration is more suitable for ultra-smooth surface polishing.The surface roughness of Si workpiece was reduced from Rq 1.55 to Rq 0.816 nm with valleys and peaks on its surface being almost completely removed.展开更多
The thermocline energy storage tank(TEST)serves as a crucial component in thermal energy storage systems,utilizing the working fluid that enters through a diffuser to store and harness energy.However,the conventional ...The thermocline energy storage tank(TEST)serves as a crucial component in thermal energy storage systems,utilizing the working fluid that enters through a diffuser to store and harness energy.However,the conventional double-plate radial diffuser is ill-suited for a single-medium TEST’s full tank storage due to its unidirectional fluid inflow.There has been a notable lack of optimization analysis of diffusers.Two innovative tubular diffuser designs with reduced cross-sectional areas have been introduced:the annular-arranged diffuser(AAD)and the cross-arranged diffuser(CAD).To elucidate the impact of diffuser designs on energy storage efficiency,a 3D transient computational fluid dynamics(CFD)model was established to simulate a thermocline formation under two diffuser types.The model was validated against experimental data.Results showed that the thermocline of AAD was 11.39%thinner than that of a traditional double-plate diffuser.In the process of charging and discharging,the time-varying thermocline and factors influencing thermocline thickness were analyzed.Results indicate that in the mixed dominant region,increased turbulent kinetic energy correlates with reduced thermocline thickness.Notably,the AAD’s stable thermocline was 4.23%and 5.41%thinner than the CAD’s during charging and discharging,respectively,making the AAD preferable for engineering applications.The effects of tube diameter and orifice opening angle on temperature stratification performance were also examined.The findings suggest that an inclined impact jet and large-diameter tubes are more conducive to temperature stratification.Moreover,an orifice diameter optimization method was developed,which can decrease the thermocline by 6.78%.展开更多
Size reduction of the gas turbines(GT)by reducing the inlet S-shaped diffuser length increases the powerto-weight ratio.It improves the techno-economic features of the GT by lesser fuel consumption.However,this Length...Size reduction of the gas turbines(GT)by reducing the inlet S-shaped diffuser length increases the powerto-weight ratio.It improves the techno-economic features of the GT by lesser fuel consumption.However,this Length reduction of a bare S-shaped diffuser to an aggressive S-shaped diffuser would risk flow separation and performance reduction of the diffuser and the air intake of the GT.The objective of this research is to propose and assess fitted energy promoters(EPs)to enhance the S-shaped diffuser performance by controlling and modifying the flow in the high bending zone of the diffuser.After experimental assessment,the work has been extended to cover more cases by numerical investigations on bare,bare aggressive,and aggressive with energy promoters S-shaped diffusers.Three types of EPs,namely co-rotating low-profile,co-rotating streamline sheet,and trapezoidal submerged EPs were tested with various combinations over a range of Reynolds numbers from 40,000 to 75,000.The respective S-shaped diffusers were simulated by computational fluid dynamics(CFD)using ANSYS software adopting a steady,3D,standard k-εturbulence model to acquire the details of the flow structure,which cannot be visualized in the experiment.The diffuser performance has been evaluated by the performance indicators of static pressure recovery coefficient,total pressure loss coefficient,and distortion coefficient(DC(45°)).The enhancements in the static pressure recovery of the S-shaped aggressive diffuser with energy promoters are 19.5%,22.2%,and 24.5%with EPs at planes 3,4 and 5,respectively,compared to the aggressive bare diffuser.In addition,the installation of the EPs resulted in a DC(45°)reduction at the outlet plane of the diffuser of about 43%at Re=40,000.The enhancements in the performance parameters confirm that aggravating the internal flow eliminates the flow separation and enhances the GT intake efficiency.展开更多
This paper mainly studies the well-posedness of steady incompressible impinging jet flow problem through a 3D axisymmetric finitely long nozzle.This problem originates from the physical phenomena encountered in practi...This paper mainly studies the well-posedness of steady incompressible impinging jet flow problem through a 3D axisymmetric finitely long nozzle.This problem originates from the physical phenomena encountered in practical engineering fields,such as in short take-off and vertical landing(STOVL)aircraft.Nowadays many intricate phenomena associated with impinging jet flows remain inadequately elucidated,which limits the ability to optimize aircraft design.Given a boundary condition in the inlet,the impinging jet problem is transformed into a Bernoulli-type free boundary problem according to the stream function.Then the variational method is used to study the corresponding variational problem with one parameter,thereby the wellposedness is established.The main conclusion is as follows.For a 3D axisymmetric finitely long nozzle and an infinitely long vertical wall,given an axial velocity in the inlet of nozzle,there exists a unique smooth incom‑pressible impinging jet flow such that the free boundary initiates smoothly at the endpoint of the nozzle and extends to infinity along the vertical wall at far fields.The key point is to investigate the regularity of the corner where the nozzle and the vertical axis intersect.展开更多
Slot nozzle and intensive nozzle can be used in ultra fast cooling equipment. The spray cooling method with higher water pressure can be taken in order to achieve ultra fast cooling for hot rolled strip. Water will be...Slot nozzle and intensive nozzle can be used in ultra fast cooling equipment. The spray cooling method with higher water pressure can be taken in order to achieve ultra fast cooling for hot rolled strip. Water will be diffused after it is sprayed out from ultra fast cooling nozzle. Spray diffusivity will affect water velocity and penetrability of water into residual water layer on top of the strip,and then it will affect strip cooling effect. Water spraying process can be simulated by Fluent and some conclusions were obtained. Slot nozzle width and outlet velocity within setting range could not affect the length of potential core zone and the spray diffusivity. Intensive nozzle diameter and outlet velocity will affect the length of potential core zone and the spray diffusivity with different extent. These conclusions will provide referenced role for confirming ultra fast cooling nozzle size and distance between ultra fast cooling nozzle and hot rolled strip.展开更多
Hydraulic sandblasting perforation plays a crucial role in the fracturing and reconstruction of unconventional oil and gas reservoirs.The jet nozzle is an essential part of the hydraulic perforation tool.Insufficient ...Hydraulic sandblasting perforation plays a crucial role in the fracturing and reconstruction of unconventional oil and gas reservoirs.The jet nozzle is an essential part of the hydraulic perforation tool.Insufficient penetration depth,caused by excessive jet distances,presents challenges during the perforation process.To overcome this,an optimization design of the nozzle structure is required to enhance the perforation efficiency.In this paper,a computational fluid-dynamic model for conical-cylindrical nozzles has been elaborated.To further improve the rock-breaking efficiency of the jet nozzle,a fillet design is introduced at the nozzle inlet section.The SST k-ωmodel is employed to account for turbulent flow effects in submerged conditions.The results indicate that the nozzle’s geometric parameters greatly influence the flow characteristics.The orthogonal experimental method is employed to optimize the flow channel structure of the nozzle,taking the length of constant velocity core as the evaluation index.The following optimized geometric parameters for the conical-cylindrical nozzle have been determined accordingly:a cylindrical segment diameter of 3.2 mm,a contraction angle of 12°,a contraction segment length of 8 mm,a cylindrical segment length of 6.4 mm,and a fillet radius of 2 mm.展开更多
Electrohydrodynamic(EHD)jet printing represents a novel micro/nano-scale additive manufacturing process that utilises a high-voltage induced electric field between the nozzle and the substrate to print micro/nanoscale...Electrohydrodynamic(EHD)jet printing represents a novel micro/nano-scale additive manufacturing process that utilises a high-voltage induced electric field between the nozzle and the substrate to print micro/nanoscale structures.EHD printing is particularly advantageous for the fabrication on flexible or non-flat substrates and of large aspect ratio micro/nanostructures and composite multi-material structures.Despite this,EHD printing has yet to be fully industrialised due to its low throughput,which is primarily caused by the limitations of serial additive printing technology.The parallel multi-nozzle array-based process has become the most promising option for EHD printing to achieve large-scale printing by increasing the number of nozzles to realise multichannel parallel printing.This paper reviews the recent development of multi-nozzle EHD printing technology,analyses jet motion with multi-nozzle,explains the origins of the electric field crosstalk effect under multi-nozzle and discusses several widely used methods for overcoming it.This work also summarises the impact of different process parameters on multi-nozzle EHD printing and describes the current manufacturing process using multi-nozzle as well as the method by which they can be realised independently.In addition,it presents an additional significant utilisation of multi-nozzle printing aside from enhancing single-nozzle production efficiency,which is the production of composite phase change materials through multi-nozzle.Finally,the future direction of multi-nozzle EHD printing development is discussed and envisioned.展开更多
JD Ceramics has been specializing in the field of air interlacing jets,air texturizing jets,and water jets over 29 years.With several years of technical accumulation and continuous equipments upgrades,we have been con...JD Ceramics has been specializing in the field of air interlacing jets,air texturizing jets,and water jets over 29 years.With several years of technical accumulation and continuous equipments upgrades,we have been consistently delivering high-precision,highquality,cost-effective ceramic nozzle solutions to the market.展开更多
The nozzle is a critical component responsible for generating most of the net thrust in a scramjet engine.The quality of its design directly affects the performance of the entire propulsion system.However,most turbule...The nozzle is a critical component responsible for generating most of the net thrust in a scramjet engine.The quality of its design directly affects the performance of the entire propulsion system.However,most turbulence models struggle to make accurate predictions for subsonic and supersonic flows in nozzles.In this study,we explored a novel model,the algebraic stress model k-kL-ARSM+J,to enhance the accuracy of turbulence numerical simulations.This new model was used to conduct numerical simulations of the design and off-design performance of a 3D supersonic asymmetric truncated nozzle designed in our laboratory,with the aim of providing a realistic pattern of changes.The research indicates that,compared to linear eddy viscosity turbulence models such as k-kL and shear stress transport(SST),the k-kL-ARSM+J algebraic stress model shows better accuracy in predicting the performance of supersonic nozzles.Its predictions were identical to the experimental values,enabling precise calculations of the nozzle.The performance trends of the nozzle are as follows:as the inlet Mach number increases,both thrust and pitching moment increase,but the rate of increase slows down.Lift peaks near the design Mach number and then rapidly decreases.With increasing inlet pressure,the nozzle thrust,lift,and pitching moment all show linear growth.As the flight altitude rises,the internal flow field within the nozzle remains relatively consistent due to the same supersonic nozzle inlet flow conditions.However,external to the nozzle,the change in external flow pressure results in the nozzle exit transitioning from over-expanded to under-expanded,leading to a shear layer behind the nozzle that initially converges towards the nozzle center and then diverges.展开更多
Gas–liquid two-phase jets exhibit markedly enhanced impact performance due to the violent collapse of entrained bubbles,which generates transient microjets and shock waves.The geometry of the nozzle is a decisive fac...Gas–liquid two-phase jets exhibit markedly enhanced impact performance due to the violent collapse of entrained bubbles,which generates transient microjets and shock waves.The geometry of the nozzle is a decisive factor in controlling jet formation,flow modulation,and impact efficiency.In this work,the structural optimization of gas–liquid two-phase nozzles was investigated numerically using the Volume of Fluid(VOF).Simulation results show that the aero-shaped nozzle delivers a significantly stronger impact on the target surface than conventional geometries.Specifically,its impact pressure is 21%higher than that of a conical straight nozzle and 37%higher than that of a conical nozzle.The aero nozzle not only increases peak impact pressure but also sustains it over a longer duration,leading to an overall improvement in energy transfer efficiency.Parametric analyses further reveal the key geometric conditions governing performance.When the nozzle curvature is set to 0.01,the jet achieves a higher and more stable surface pressure profile,maintaining elevated impact for a prolonged period.At an aspect ratio of 15,the jet exhibits pronounced pulsation under high pressure,thereby enhancing impact intensity.The contraction ratio exerts a non-monotonic influence:as it increases,impact pressure initially rises and subsequently declines,with an optimal value of 4 yielding the highest and most persistent impact pressure.Likewise,when the ratio of inlet length to outlet diameter is 2.5,the jet demonstrates the strongest impact on the target surface.展开更多
基金support from the National Natural Science Foundation of China(No.52174305).
文摘A 3D mathematical model was established to investigate the gas-liquid two-phase flow in Ruhrstahl-Heraeus(RH)vacuum refining process.The flow characteristics of molten steel were calculated using the coupled standard k-εmodel and volume of fluid model.The bubble distribution was tracked by discrete phase model.Electromagnetic field was applied in the up-leg snorkel to enhance the effect of vacuum refining.The effect of swirling flow nozzles combined with electromagnetic stirring(EMS)on the flow characteristics of molten steel and bubble distribution was analyzed.The erosion of the up-leg snorkel was compared.The results show that when the swirling flow nozzles are used,the bubbles exhibit a distinct adherent rising behavior,and the refining efficiency decreases.In addition,the electromagnetic field can significantly improve the refining efficiency,but it brings stronger erosion to the up-leg snorkel.Nevertheless,when using the swirling flow nozzles combined with EMS,the refining performance is further optimized,and the erosion of the up-leg snorkel is also reduced due to its characteristic of bubble distribution.Compared to conventional nozzles,the mixing time was shortened by 16.2%,the recirculation rate increased by 12.5%.and the swirling intensity was strengthened by 8.9%.
基金supported by the Agency for Defense Development Grant Funded by the Korean Government(Grant No.912822501).
文摘Unmanned combat aerial vehicles require lightweight,stealth-capable exhaust systems.However,traditional metallic nozzles increase radar detectability and reduce range,while advanced composites offer high performance but are expensive.Therefore,to improve the operational range and survivability of unmanned combat aerial vehicles,a lightweight,high-temperature-resistant,oxidation-resistant,and low-observable composite exhaust nozzle is developed to replace conventional metallic straight-type nozzles.The nozzle features a double serpentine shape to reduce radar and infrared signatures and is manufactured as a monolithic structure using the filament winding process,accommodating the complex geometry and large size(length:1.8 m,width:0.8 m).The exhaust nozzle consists of a ceramic matrix composite made of silicon carbide fibers and a silicon oxycarbide matrix,which absorbs and scatters radio frequency signals while withstanding prolonged exposure to high-temperature(700℃)oxidizing environments typical of engine exhaust gases.The polysiloxane resin used to produce the silicon oxycarbide matrix poses significant challenges owing to its low tackiness and high viscosity variations depending on the presence of nanoparticles,making filament winding difficult.These challenges are addressed by optimizing resin viscosity and winding pattern design.As a result,the tensile strength of the composite specimens fabricated with the optimized viscosity increases by 228.03% before pyrolysis and 97.68%after pyrolysis,compared with that of the non-optimized specimens.In addition,the density and tensile strength of the composite processed via three cycles of polymer infiltration and pyrolysis increased by 13.08% and 80.37%,respectively,compared to those of the non-densified composite.High-temperature oxidation and flame tests demonstrate exceptional thermal and oxidative stability.Furthermore,when compared with carbon fiber-reinforced ceramic matrix composites,the developed composite exhibits a permittivity at least two levels lower and a reflection loss below7 dB within the frequency range of 9.3-10.9 GHz,underscoring its superior electromagnetic stealth performance.
基金supported by the National Outstanding Youth Science Fund Project of National Natural Science Foundation of China(No.52302031)National Natural Science Foundation of China(No.51932008).
文摘As a core functional refractory in the continuous casting process,the service reliability of the submerged entry nozzle(SEN)is directly related to the stability of continuous casting production,the quality of casting billets,and production efficiency.Al_(2)O_(3) inclusions clogging constitutes the predominant failure mode of SEN,particularly during continuous casting of high-grade steels.Although several studies in the literature have demonstrated that electric field application can mitigate SEN clogging to some extent,the underlying mechanism remains poorly understood,which hinders its widespread acceptance and practical implementation.The mechanism of preventing SEN clogging by applying a positive electric field was studied,and experimental verification was conducted on it in a certain steel plant.The results indicate that Al_(2)O_(3) inclusions exhibit a positive charge in molten steel under high-temperature(~1600℃)and low-oxygen-partial-pressure(≤20×10-6)conditions.In the continuous casting process at a Chinese steel plant,applying a positive electric field to the SEN effectively suppressed the migration of Al_(2)O_(3) inclusions toward the SEN wall,significantly enhancing its clogging resistance.
基金support from the National Key R&D Program(Grant No.2023YFB3709901)the National Natural Science Foundation of China(Grant Nos.U22A20171,52474366 and 52404335)the High Steel Center(HSC)at North China University of Technology.
文摘The refractory composition of submerged entry nozzles(SEN)critically governs interfacial reactions,which in turn determines the onset of clogging.The interfacial reactions between two Al_(2)O_(3)-C refractories with 8.7 and 1.7 Al_(2)O_(3)/SiO_(2)ratios and Al-killed steel were studied through laboratory experiments.The flow of molten steel relative to the inner wall of the SEN was simulated by rotating a refractory rod in high-temperature molten steel.For the Al_(2)O_(3)-C refractory with an 8.7 Al_(2)O_(3)/SiO_(2)ratio,an Al_(2)O_(3)reaction layer was formed at the steel/refractory interface as the reaction progressed,which initially grew to 780μm before thinning to 470μm.Concurrently,the refractory surface became entirely coated with both clustered and plate-shaped Al_(2)O_(3)inclusions following 120 min of reaction.For the Al_(2)O_(3)-C refractory with a 1.7 Al_(2)O_(3)/SiO_(2)ratio,a continuous Si-Al-Fe-O liquid reaction layer was generated at the steel/refractory interface,which significantly impeded the physicochemical interactions between the molten steel and refractory.The composition of the reaction layer evolved sequentially from the Si-Al-Fe-O liquid phase to the Si-Al-O solid phases with the increasing reaction time.After 120 min,the refractory surface became fully coated with clustered Al_(2)O_(3)inclusions.Compared to the Al_(2)O_(3)-C refractory with a 1.7 Al_(2)O_(3)/SiO_(2)ratio,the Al_(2)O_(3)-C refractory with an 8.7 Al_(2)O_(3)/SiO_(2)ratio was more likely to capture Al_(2)O_(3)inclusions in the steel during its contact with Al-killed steel.The current experiment results indicate that in Al-killed steel continuous casting operations,Al_(2)O_(3)-C-based SEN with an 8.7 Al_(2)O_(3)/SiO_(2)ratio should have a higher clogging potential than Al_(2)O_(3)-C-based SEN with a 1.7 Al_(2)O_(3)/SiO_(2)ratio under equivalent casting conditions.
基金Supported by′111′Project and Chongqing Natural Science Foundation(2006BB2043,2006BB2142)
文摘PZT-based valveless micropump is a microactuator that can be used for controlling and delivering tiny amounts of fluids,and diffuser/nozzle plays an important role when this type of micropump drives the fluid flowing along a specific direction.In this paper,a numerical model of micropump has been proposed,and the fluidic properties of diffuser/nozzle have been simulated with ANSYS.With the method of finite-element analysis,the increased pressure drop between inlet and outlet of diffuser/nozzle induces the increment of flow rate in both diffuser and nozzle simultaneously,but the increasing rate of diffuser is faster than that of nozzle.The L/R,ratio of L(length of cone pipe) and R(radius of minimal cross section of cone pipe) plays an important role in fluidic performance of diffuser and nozzle as well,and the mean flow rate will decrease with increment of L/R.The mean flow rate reaches its peak value when L/R with the value of 10 regardless the divergence angle of diffuser or nozzle.The simulation results indicate that the fluidic properties of diffuser/nozzle can be defined by its geometric structure,and accordingly determine the efficiency of micropump.
基金supported by the National Outstanding Youth Science Fund Project of National Natural Science Foundation of China(52302031)National Natural Science Foundation of China(51932008 and 51772277)Central China Thousand Talents Project(204200510011).
文摘The reaction of carbon-free oxide-based(corundum,spinel,zirconia,and mullite)submerged entry nozzle(SEN)lining with rare earth inclusions and its anti-clogging effects under near working conditions were systematically studied.A variety of lining composite test methods were innovatively used to ensure the consistency of test conditions.The experimental results showed that the mullite(acidic oxide)has strong reactivity with rare earth inclusions,and the spinel(basic oxide)has stable chemical properties and weak reactivity with rare earth inclusions.Because alumina is one of the main reactants of clogging formation,corundum is not suitable for SEN lining.There are less clogs on the surface of zirconia,but it will be exsoluted and unstable.Therefore,solving the problem of zirconia exsolution will greatly strengthen its application in SEN lining.
基金National Natural Science Foundation of China(Nos.U21A20116,U21A20117 and 52304347)National Natural Science Foundation of Liaoning(Nos.2023-MSBA-135 and 2023-BSBA-107)+1 种基金the Fundamental Research Funds for the Central Universities(Nos.N2409006 and N2409008)are acknowledged to support this workSwedish Foundation for International Cooperation in Research and Higher Education(STINT,Project No.IB2022-9228)is acknowledged by W.Mu to support his visit between KTH(Sweden)and NEU(China).
文摘Understanding the motion behaviors of non-metallic inclusions in the liquid metal is important for clean steel production.High-temperature confocal laser scanning microscopy is applied to investigate the effect of different Ti and Al contents on the agglomeration behavior of non-metallic inclusions in low carbon steels.Furthermore,the agglomeration mechanism of inclusions was investigated through quantitative analysis of in-situ observation experiments and a modified Kralchevsky-Paunov model.The obtained results indicate that Al_(2)O_(3)is the main type inclusion in the low-alloys steels with both Al and Ti addition.This type of inclusion is more likely to absorb surrounding small-size inclusion particles,leading to a further growth for the cluster formation and contributing to a serious engineering problem,nozzle clogging.Besides,TiO_(x)is the main type inclusion in the molten steel with only Ti addition,and this type of inclusion is less likely to agglomerate and the individual inclusion particles show a‘free’motion with the fluid of molten steel.The difference between these two types of inclusions is due to the difference in attractive force and action distance at the meniscus created by the inclusion/steel/Ar multiple interfaces and influenced by the physical parameters,e.g.,contact angle and interface energy between inclusion and steel,and surface tension of the melt.
基金supported by the Fundamental Research Funds for the Central Universities(No.FRF-BD-23-01).
文摘Non-metallic inclusions in steel are a significant challenge,affecting material properties and leading to issues such as stress concentration,cracking,and accelerated corrosion.Current methods for removing inclusions,including bubble,electromagnetic stirring,filtration separation,fluid flow,and sedimentation,often struggle with the removal of fine inclusions.Apart from these known methods,pulsed electric current(PEC),as an emerging technology,has demonstrated immense potential and environmental advantages.PEC offers adjustable current parameters and simple equipment,making it an attractive alternative to traditional methods.Its green energy-saving features and excellent results in regulating inclusion morphology and migration,as well as inhibiting submerged entry nozzle(SEN)clogging,make it a promising technology.In comparison to continuous current technology,PEC has shown significant advantages in regulating inclusions,not only improving purification efficiency but also demonstrating outstanding performance in flow stability and energy consumption.The ability of PEC to efficiently reduce inclusion numbers enhances the purity and quality of molten steel,improving its mechanical properties.Currently,the theoretical basis for controlling the movement of inclusions by current is mainly composed of three major theories:the double electric layer theory,electromagnetic force reverse separation theory,and electric free energy drive theory.These theories together form an important framework for researchers to understand and optimize the behavior of impurity movement controlled by electric current.Looking ahead,PEC is expected to pave the way for new solutions in directional regulation of inclusion migration,efficient inclusion removal,SEN clogging prevention,and the purification of molten steel.
基金the National Natural Science Foundation of China(No.12002102)。
文摘The characteristics of flow and thrust evolution of an annular Expansion-Deflection(ED)nozzle are numerically investigated under varying backpressure changing rates during ascending and descending trajectories.The objective is to test the sensitivity of unsteady behaviors of shock waves in the ED nozzle to backpressure changing rate,and to further elucidate the thrust evolution mechanism and mode transition hysteresis.The movement of shock reflection points on the nozzle wall follows two flow mechanisms,namely,shock self-excited oscillations and rapid backpressure changes.A low backpressure changing rate enables shock self-excited oscillations,leading to a reciprocating motion of the shock waves accompanied by thrust oscillations,while a high backpressure changing rate suppresses the shock self-excited oscillations,leading to a unidirectional motion of the wave system on the nozzle shroud wall.A criterion for distinguishing ED nozzle operation modes is proposed,which relies on the loading inflection points of the nozzle pintle base and exhibits a fast and user-friendly feature.A dual-wake mode hysteresis region is defined to quantify the hysteresis in nozzle mode transition,with the span of the region decreasing as the backpressure changing rate slows down.The present work helps in understanding the unsteady flow mechanism and thrust evolution in ED nozzles.
基金supported by the National Natural Science Foundation of China(52365056).
文摘Ultra-precision components have been widely used to produce advanced optoelectronic equipment.The so-called Electric field enhanced UltraViolet-Induced Jet Machining(EUV-INCJM)is an ultra-precision method that can achieve sub-nanometer level surface quality polishing.This study focuses on the application of the EUV-INCJM with different nozzle structures to a single-crystal of silicon.Two kinds of electro-optic-liquid coupling nozzles with single-jet and multi-jet focusing structures are proposed accordingly.Simulations and experiments have been conducted to verify the material removal performance of these nozzles.The simulation results show that,under the same condition,the flow velocity of the single-jet nozzle is 1.05 times higher than that achieved with the multi-jet configuration,while the current density of the latter is 1.63 times higher than that of the single-jet nozzle.For the single-crystal silicon,the material removal efficiency of the multi-jet focusing nozzle exceeds by about 1.4 times that of the single-jet.These results confirm that the material removal ability of the multi-jet configuration is more suitable for ultra-smooth surface polishing.The surface roughness of Si workpiece was reduced from Rq 1.55 to Rq 0.816 nm with valleys and peaks on its surface being almost completely removed.
基金supported by the National Natural Science Foundation of China(No.52375274)the Zhejiang Provincial Natural Science Foundation of China(No.LD21E050003)+1 种基金the Key R&D Program of Zhejiang Province(No.2023C01229)the Central Government Fund for Regional Science and Technology Development of China(No.2023ZY1033).
文摘The thermocline energy storage tank(TEST)serves as a crucial component in thermal energy storage systems,utilizing the working fluid that enters through a diffuser to store and harness energy.However,the conventional double-plate radial diffuser is ill-suited for a single-medium TEST’s full tank storage due to its unidirectional fluid inflow.There has been a notable lack of optimization analysis of diffusers.Two innovative tubular diffuser designs with reduced cross-sectional areas have been introduced:the annular-arranged diffuser(AAD)and the cross-arranged diffuser(CAD).To elucidate the impact of diffuser designs on energy storage efficiency,a 3D transient computational fluid dynamics(CFD)model was established to simulate a thermocline formation under two diffuser types.The model was validated against experimental data.Results showed that the thermocline of AAD was 11.39%thinner than that of a traditional double-plate diffuser.In the process of charging and discharging,the time-varying thermocline and factors influencing thermocline thickness were analyzed.Results indicate that in the mixed dominant region,increased turbulent kinetic energy correlates with reduced thermocline thickness.Notably,the AAD’s stable thermocline was 4.23%and 5.41%thinner than the CAD’s during charging and discharging,respectively,making the AAD preferable for engineering applications.The effects of tube diameter and orifice opening angle on temperature stratification performance were also examined.The findings suggest that an inclined impact jet and large-diameter tubes are more conducive to temperature stratification.Moreover,an orifice diameter optimization method was developed,which can decrease the thermocline by 6.78%.
文摘Size reduction of the gas turbines(GT)by reducing the inlet S-shaped diffuser length increases the powerto-weight ratio.It improves the techno-economic features of the GT by lesser fuel consumption.However,this Length reduction of a bare S-shaped diffuser to an aggressive S-shaped diffuser would risk flow separation and performance reduction of the diffuser and the air intake of the GT.The objective of this research is to propose and assess fitted energy promoters(EPs)to enhance the S-shaped diffuser performance by controlling and modifying the flow in the high bending zone of the diffuser.After experimental assessment,the work has been extended to cover more cases by numerical investigations on bare,bare aggressive,and aggressive with energy promoters S-shaped diffusers.Three types of EPs,namely co-rotating low-profile,co-rotating streamline sheet,and trapezoidal submerged EPs were tested with various combinations over a range of Reynolds numbers from 40,000 to 75,000.The respective S-shaped diffusers were simulated by computational fluid dynamics(CFD)using ANSYS software adopting a steady,3D,standard k-εturbulence model to acquire the details of the flow structure,which cannot be visualized in the experiment.The diffuser performance has been evaluated by the performance indicators of static pressure recovery coefficient,total pressure loss coefficient,and distortion coefficient(DC(45°)).The enhancements in the static pressure recovery of the S-shaped aggressive diffuser with energy promoters are 19.5%,22.2%,and 24.5%with EPs at planes 3,4 and 5,respectively,compared to the aggressive bare diffuser.In addition,the installation of the EPs resulted in a DC(45°)reduction at the outlet plane of the diffuser of about 43%at Re=40,000.The enhancements in the performance parameters confirm that aggravating the internal flow eliminates the flow separation and enhances the GT intake efficiency.
文摘This paper mainly studies the well-posedness of steady incompressible impinging jet flow problem through a 3D axisymmetric finitely long nozzle.This problem originates from the physical phenomena encountered in practical engineering fields,such as in short take-off and vertical landing(STOVL)aircraft.Nowadays many intricate phenomena associated with impinging jet flows remain inadequately elucidated,which limits the ability to optimize aircraft design.Given a boundary condition in the inlet,the impinging jet problem is transformed into a Bernoulli-type free boundary problem according to the stream function.Then the variational method is used to study the corresponding variational problem with one parameter,thereby the wellposedness is established.The main conclusion is as follows.For a 3D axisymmetric finitely long nozzle and an infinitely long vertical wall,given an axial velocity in the inlet of nozzle,there exists a unique smooth incom‑pressible impinging jet flow such that the free boundary initiates smoothly at the endpoint of the nozzle and extends to infinity along the vertical wall at far fields.The key point is to investigate the regularity of the corner where the nozzle and the vertical axis intersect.
基金State"1025"Science and Technology Support Projects,China(No.2012BAF04B01)
文摘Slot nozzle and intensive nozzle can be used in ultra fast cooling equipment. The spray cooling method with higher water pressure can be taken in order to achieve ultra fast cooling for hot rolled strip. Water will be diffused after it is sprayed out from ultra fast cooling nozzle. Spray diffusivity will affect water velocity and penetrability of water into residual water layer on top of the strip,and then it will affect strip cooling effect. Water spraying process can be simulated by Fluent and some conclusions were obtained. Slot nozzle width and outlet velocity within setting range could not affect the length of potential core zone and the spray diffusivity. Intensive nozzle diameter and outlet velocity will affect the length of potential core zone and the spray diffusivity with different extent. These conclusions will provide referenced role for confirming ultra fast cooling nozzle size and distance between ultra fast cooling nozzle and hot rolled strip.
基金The authors gratefully acknowledge the financial support by the National Natural Science Foundation of China(No.52405272)the CNOOC’s major project during the 14th Five-Year Plan period“Key Technologies and Equipment for Measurement,Recording,and Testing-Development and Engineering of Integrated Perforation Technology Equipment Based on Reservoir Geology”and the National Science Foundation of Jiangsu Province(No.BK20220533).
文摘Hydraulic sandblasting perforation plays a crucial role in the fracturing and reconstruction of unconventional oil and gas reservoirs.The jet nozzle is an essential part of the hydraulic perforation tool.Insufficient penetration depth,caused by excessive jet distances,presents challenges during the perforation process.To overcome this,an optimization design of the nozzle structure is required to enhance the perforation efficiency.In this paper,a computational fluid-dynamic model for conical-cylindrical nozzles has been elaborated.To further improve the rock-breaking efficiency of the jet nozzle,a fillet design is introduced at the nozzle inlet section.The SST k-ωmodel is employed to account for turbulent flow effects in submerged conditions.The results indicate that the nozzle’s geometric parameters greatly influence the flow characteristics.The orthogonal experimental method is employed to optimize the flow channel structure of the nozzle,taking the length of constant velocity core as the evaluation index.The following optimized geometric parameters for the conical-cylindrical nozzle have been determined accordingly:a cylindrical segment diameter of 3.2 mm,a contraction angle of 12°,a contraction segment length of 8 mm,a cylindrical segment length of 6.4 mm,and a fillet radius of 2 mm.
基金National Natural Science Foundation of China(Grant Nos.52275345,52175331)the Support plan for Outstanding Youth Innovation Team in Universities of Shandong Province,China(2021KJ044)Natural Science Foundation of Shandong Province,China(Granted No.ZR2020ZD04)。
文摘Electrohydrodynamic(EHD)jet printing represents a novel micro/nano-scale additive manufacturing process that utilises a high-voltage induced electric field between the nozzle and the substrate to print micro/nanoscale structures.EHD printing is particularly advantageous for the fabrication on flexible or non-flat substrates and of large aspect ratio micro/nanostructures and composite multi-material structures.Despite this,EHD printing has yet to be fully industrialised due to its low throughput,which is primarily caused by the limitations of serial additive printing technology.The parallel multi-nozzle array-based process has become the most promising option for EHD printing to achieve large-scale printing by increasing the number of nozzles to realise multichannel parallel printing.This paper reviews the recent development of multi-nozzle EHD printing technology,analyses jet motion with multi-nozzle,explains the origins of the electric field crosstalk effect under multi-nozzle and discusses several widely used methods for overcoming it.This work also summarises the impact of different process parameters on multi-nozzle EHD printing and describes the current manufacturing process using multi-nozzle as well as the method by which they can be realised independently.In addition,it presents an additional significant utilisation of multi-nozzle printing aside from enhancing single-nozzle production efficiency,which is the production of composite phase change materials through multi-nozzle.Finally,the future direction of multi-nozzle EHD printing development is discussed and envisioned.
文摘JD Ceramics has been specializing in the field of air interlacing jets,air texturizing jets,and water jets over 29 years.With several years of technical accumulation and continuous equipments upgrades,we have been consistently delivering high-precision,highquality,cost-effective ceramic nozzle solutions to the market.
基金supported by the Zhejiang Provincial Key Research and Development Program of China(No.2020C01020).
文摘The nozzle is a critical component responsible for generating most of the net thrust in a scramjet engine.The quality of its design directly affects the performance of the entire propulsion system.However,most turbulence models struggle to make accurate predictions for subsonic and supersonic flows in nozzles.In this study,we explored a novel model,the algebraic stress model k-kL-ARSM+J,to enhance the accuracy of turbulence numerical simulations.This new model was used to conduct numerical simulations of the design and off-design performance of a 3D supersonic asymmetric truncated nozzle designed in our laboratory,with the aim of providing a realistic pattern of changes.The research indicates that,compared to linear eddy viscosity turbulence models such as k-kL and shear stress transport(SST),the k-kL-ARSM+J algebraic stress model shows better accuracy in predicting the performance of supersonic nozzles.Its predictions were identical to the experimental values,enabling precise calculations of the nozzle.The performance trends of the nozzle are as follows:as the inlet Mach number increases,both thrust and pitching moment increase,but the rate of increase slows down.Lift peaks near the design Mach number and then rapidly decreases.With increasing inlet pressure,the nozzle thrust,lift,and pitching moment all show linear growth.As the flight altitude rises,the internal flow field within the nozzle remains relatively consistent due to the same supersonic nozzle inlet flow conditions.However,external to the nozzle,the change in external flow pressure results in the nozzle exit transitioning from over-expanded to under-expanded,leading to a shear layer behind the nozzle that initially converges towards the nozzle center and then diverges.
基金funded by the National Natural Science Foundation of China,grant number 52204022Natural Science Foundation of Shandong Province,grant number ZR2022ME152+3 种基金Youth Innovation and Technology Support Program for Shandong Provincial Universities,grant number 2022KJ066National Key Research and Development Program of China,grant number 2021YFE0111400Shandong Provincial Key Research and Development Program(2025TSGCCZZB0419)The Major Special Project for Scientific and Technological Innovation of Dongying City(Science and Technology Development Guidance Plan),grant number 2023ZDJH110.
文摘Gas–liquid two-phase jets exhibit markedly enhanced impact performance due to the violent collapse of entrained bubbles,which generates transient microjets and shock waves.The geometry of the nozzle is a decisive factor in controlling jet formation,flow modulation,and impact efficiency.In this work,the structural optimization of gas–liquid two-phase nozzles was investigated numerically using the Volume of Fluid(VOF).Simulation results show that the aero-shaped nozzle delivers a significantly stronger impact on the target surface than conventional geometries.Specifically,its impact pressure is 21%higher than that of a conical straight nozzle and 37%higher than that of a conical nozzle.The aero nozzle not only increases peak impact pressure but also sustains it over a longer duration,leading to an overall improvement in energy transfer efficiency.Parametric analyses further reveal the key geometric conditions governing performance.When the nozzle curvature is set to 0.01,the jet achieves a higher and more stable surface pressure profile,maintaining elevated impact for a prolonged period.At an aspect ratio of 15,the jet exhibits pronounced pulsation under high pressure,thereby enhancing impact intensity.The contraction ratio exerts a non-monotonic influence:as it increases,impact pressure initially rises and subsequently declines,with an optimal value of 4 yielding the highest and most persistent impact pressure.Likewise,when the ratio of inlet length to outlet diameter is 2.5,the jet demonstrates the strongest impact on the target surface.
