The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing character...The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque.展开更多
The Earth’s surface roughness constitutes an important parameter in terrain analysis for studying different environmental and engineering problems. Authors gave different definitions and measures for the earth’s sur...The Earth’s surface roughness constitutes an important parameter in terrain analysis for studying different environmental and engineering problems. Authors gave different definitions and measures for the earth’s surface roughness that usually depend on exploitation of digital elevation data for its reliable determination. This research aimed at exploring the different approaches for defining and extraction of the Earth’s surface roughness from Airborne LiDAR Measurements. It also aimed at evaluating the effects of the window size of the standard deviation filter on the created roughness maps in downtown landscapes using three known approaches namely;standard deviation filtering of the Digital Elevation Model (DEM), standard deviation filtering of the slope gradient model and standard deviation filtering of the profile curvature model. In this context, different roughness maps have been created from Airborne LiDAR measurements of the City of Toronto, Canada using the three filtering approaches with varying window sizes. Visual analysis has shown color tones of small roughness values with smooth textures dominate the roughness maps from small window sizes of the standard deviation filter, however, increasing the window sizes has produced wider variations of the color tones and rougher texture roughness maps. The standard deviations and ranges of the roughness maps from LiDAR DEM have increased due to increasing the filter window size while the skewness and kurtosis have decreased due to increasing the window size, indicating that the roughness maps from larger window sizes are statistically more symmetrical and more consistent. Thus, kurtosis has decreased by 53% and 82% due to increasing the window size to 7 × 7 and 15 × 15 respectively. The standard deviations of the roughness maps from the slope gradient model have increased due to increasing the window size till 15 × 15 while they have decreased with more increases. However, skewness has decreased due to increasing the window size till 15 × 15 and the kurtosis has decreased with higher rate till window size of 11 × 11. In the roughness maps from the profile curvature model, the ranges and skewness have decreased by 93.6% and 82.6% respectively due to increasing the window size to 15 × 15 while, kurtosis has decreased by 58.6%, 76.3% and 93.76% due to increases in the filter window size to 5 × 5, 7 × 7 and 15 × 15 respectively.展开更多
In this study, a series of Hastelloy tapes were electro-polished, and the dividing method was used to carry out a detailed investigation on the influence of polishing current(I) on root mean square(R_q) at various ima...In this study, a series of Hastelloy tapes were electro-polished, and the dividing method was used to carry out a detailed investigation on the influence of polishing current(I) on root mean square(R_q) at various image scales(L). The electro-polishing is found to be effective mainly at L smaller than 10μm, where the R_q–I relationship could be fitted by an exponential decay function with a residual roughness value. An approximate model of electro-polishing process was established to interpret the exponential decay function. This study provides a quantified insight into the electro-polishing process, which could help to obtain more understanding of its mechanism.展开更多
A surface roughness model utilizing regression analysis method is developedfor predicting roughness of ultra-precision machined surface with a single crystal diamond tool. Theeffects of the main variables, such as cut...A surface roughness model utilizing regression analysis method is developedfor predicting roughness of ultra-precision machined surface with a single crystal diamond tool. Theeffects of the main variables, such as cutting speed, feed, and depth of cut on surface roughnessare also analyzed in diamond turning aluminum alloy. In order to predict the optimum cuttingconditions during process planning. A lot of experimental results show that the model can predictthe surface roughness effectively under a certain cutting conditions.展开更多
Blade fouling has been proved to be a great threat to compressor performance in operating stage. The current researches on fouling-induced performance degradations of centrifugal compressors are based mainly on simpli...Blade fouling has been proved to be a great threat to compressor performance in operating stage. The current researches on fouling-induced performance degradations of centrifugal compressors are based mainly on simplified roughness models without taking into account the realistic factors such as spatial non-uniformity and randomness of the fouling-induced surface roughness. Moreover, little attention has been paid to the robust design optimization of centrifugal compressor impellers with considerations of blade fouling. In this paper, a multi-objective robust design optimization method is developed for centrifugal impellers under surface roughness uncertainties due to blade fouling. A three-dimensional surface roughness map is proposed to describe the nonuniformity and randomness of realistic fouling accumulations on blades. To lower computational cost in robust design optimization, the support vector regression（SVR） metamodel is combined with the Monte Carlo simulation（MCS） method to conduct the uncertainty analysis of fouled impeller performance. The analyzed results show that the critical fouled region associated with impeller performance degradations lies at the leading edge of blade tip. The SVR metamodel has been proved to be an efficient and accurate means in the detection of impeller performance variations caused by roughness uncertainties. After design optimization, the robust optimal design is found to be more efficient and less sensitive to fouling uncertainties while maintaining good impeller performance in the clean condition. This research proposes a systematic design optimization method for centrifugal compressors with considerations of blade fouling, providing a practical guidance to the design of advanced centrifugal compressors.展开更多
Brazilian disc tests were undertaken on a number of red sandstone samples with different water absorption ratios.The tensile strength of the red sandstone decreases as the water absorption ratio increases.The fracture...Brazilian disc tests were undertaken on a number of red sandstone samples with different water absorption ratios.The tensile strength of the red sandstone decreases as the water absorption ratio increases.The fracture surfaces of failed red sandstone discs were scanned by Talysurf CLI 2000.With the aid of Talymap Gold software,based on ISO25178,a set of statistical parameters was obtained for the fracture surfaces.The maximum peak height(S_p),maximum pit height(S_v) and maximum height(S_z) of the fracture surfaces exhibited the same decreasing trend with increasing water absorption.Sa and Sku values for the fracture surfaces showed a downward trend as the water absorption ratio increased.The fractal dimensions of fracture surfaces were calculated and found to decrease as the water absorption ratio increased.Through analysis of PSD curves,the smallest dominant wavelength was observed to reflect the roughness of the fracture surfaces.Additionally,the results suggest that the roughness of fracture surfaces becomes small as the water absorption ratio increases.展开更多
In precision machining processes such as grinding,for example,analysis of machined surface is important one of most parameters to evaluate process performance.Equally important is to perform tribological analysis to u...In precision machining processes such as grinding,for example,analysis of machined surface is important one of most parameters to evaluate process performance.Equally important is to perform tribological analysis to understand chip formation and abrasive wheel wear,thus enabling manufacturing of components free of thermal damages.In grinding,due to high hardness of abrasive grains that remove material from workpiece in chip form and very low values of radial depth of cut,combination of low roughness values and tight dimensional tolerances is attained.Accordingly,the parameters involved in this process are determinant in surface quality that is primarily evaluated in terms of surface roughness and workpiece functionality.In this work,surface roughness(Rt parameter)and scanning electron microscope(SEM)images of ground surfaces of the AISI 420 martensitic stainless steel samples were evaluated.Tests were carried out in surface grinding with a white aluminum oxide wheel and an environmentally-friendly semisynthetic water-soluble coolant.Two values of radial depth of cut(10μm and 25μm)were tested.The results showed that the highest roughness values,deeper grooves on the machined surfaces as well as poorer surface quality were obtained after grinding under the severest cutting conditions.展开更多
An elastic and plastic mechanical model is proposed to characterize the normal contact of rough surfaces. The contact process is considered as three separated contact regimes, i.e., the fully elastic, mixed elastic一p...An elastic and plastic mechanical model is proposed to characterize the normal contact of rough surfaces. The contact process is considered as three separated contact regimes, i.e., the fully elastic, mixed elastic一plastic and fully plastic ones. The Hertzian elastic contact solutions and the classical fully plastic contact model of Abbott and Fires tone are used to model the contact behaviors of fully elastically deformed asperities and fully plastically deformed ones, respectively. For the mixed elastic-plastic regime, an improved Hermit interpolation method is applied to enforce the continuity and smoothness at the critical contact interference, and to decrease the interpolation waving effect by transforming the physical quantities of contact load into logarithmic coordinates. The contac t model of rough surfaces is formula ted by using the Greenwood and Williamson^ statistics analysis. Comparisons with the CEB, ZMC and KE models are then performed to examine the effects of plasticity index and mean separation. Agreeing well with the ZMC model, our results show that the total contact load of rough surfaces decreases with the increase in mean separation, and the difference between the prediction results of elastic models and the plastic ones also decreases, indicating that the contact behaviors mainly dominated by plastically deformed asperities have been changed to be controlled by elastically deformed ones. Larger plasticity index represents more plastically deformed asperities, inducing normal contact behaviors mainly dominated by plastic solutions.展开更多
We investigated the parametric optimization on incremental sheet forming of stainless steel using Grey Relational Analysis(GRA) coupled with Principal Component Analysis(PCA). AISI 316L stainless steel sheets were use...We investigated the parametric optimization on incremental sheet forming of stainless steel using Grey Relational Analysis(GRA) coupled with Principal Component Analysis(PCA). AISI 316L stainless steel sheets were used to develop double wall angle pyramid with aid of tungsten carbide tool. GRA coupled with PCA was used to plan the experiment conditions. Control factors such as Tool Diameter(TD), Step Depth(SD), Bottom Wall Angle(BWA), Feed Rate(FR) and Spindle Speed(SS) on Top Wall Angle(TWA) and Top Wall Angle Surface Roughness(TWASR) have been studied. Wall angle increases with increasing tool diameter due to large contact area between tool and workpiece. As the step depth, feed rate and spindle speed increase,TWASR decreases with increasing tool diameter. As the step depth increasing, the hydrostatic stress is raised causing severe cracks in the deformed surface. Hence it was concluded that the proposed hybrid method was suitable for optimizing the factors and response.展开更多
This work proposes a new lift mechanism capable of explaining the hydrodynamic lift observed in real mechanical face seals with parallel surfaces.While it is well established that roughness is a key factor inducing su...This work proposes a new lift mechanism capable of explaining the hydrodynamic lift observed in real mechanical face seals with parallel surfaces.While it is well established that roughness is a key factor inducing such lift,its effect is commonly explained in the form of micro-wedges and asperity-level cavitation.The novelty of this work is to consider roughness induced random variability in the flow restriction,which induces effective wedges.First,a dedicated stochastic two-scale model is developed and used to demonstrate the proposed new mechanism in a case study.We demonstrate that the described new mechanism acts at scales comparable to the macroscopic size of the seal,much larger than the commonly considered micro-wedges.Afterwards,the limitations for this new proposed mechanism are discussed.展开更多
The aim of this study was investigate the effects of heat treatment on the contact angle of Chinese fir, and the indicators affecting the change of contact an-gle change. It was determined that the duration of treatme...The aim of this study was investigate the effects of heat treatment on the contact angle of Chinese fir, and the indicators affecting the change of contact an-gle change. It was determined that the duration of treatment had significant effect on the change curves of contact angle of Chinese fir wood due to the change curves of contact angle became more centralized and orderly after the specimens heat treated at 180 ℃. Compared with the untreated wood, the contact angle in-creased from 51＆#176; to 124＆#176; after 4 h treatment, and hydroxyl absorbance of hy-drophilic functional groups decreased from 2.08 to 1.63, while carbonyl absorbance from 0.92 to 0.62. The surface roughness has not significant influence on the con-tact angle. Heat treatment of the Chinese fir caused surface morphological change, which produced hol owed-out phenomenon. The increased surface contact angle caused by heat treatment can be used for outdoor and sauna facilities.展开更多
This study aims to optimize the input parameters such as mass fraction and particle size of SiC along with depth of cut,feed and cutting speed in the milling of Al5059/SiC/MoS2.The hybrid metal matrix composites are g...This study aims to optimize the input parameters such as mass fraction and particle size of SiC along with depth of cut,feed and cutting speed in the milling of Al5059/SiC/MoS2.The hybrid metal matrix composites are generally fabricated by reinforcing of different sizes(10,20,40 μm)of SiC with aluminium at a different levels(5%,10%& 15%)whereas the MoS2 addition is fixed as 2%.The effect of each control factor on response variables are analyzed through Taguchi S/N ratio method.Also,the most significant method for prediction of response parameters is satisfied by ANN model than the regression model.Analysis of variance(ANOVA)results envisage that mass fraction of SiC,feed rate is the most domineering factor on response variable.展开更多
Raindrop impact erosion has been observed since early days of aviation,and can be catastrophic for exposed materials during supersonic flight.A single impact waterjet apparatus is established for mimicking drop impact...Raindrop impact erosion has been observed since early days of aviation,and can be catastrophic for exposed materials during supersonic flight.A single impact waterjet apparatus is established for mimicking drop impacts at the velocities between 350 m/s and 620 m/s.Carbon Fiber Reinforced Polymer(CFRP)laminates with three different surface morphologies and specimen thicknesses are tested here.A central region with no visible damage has been noticed,surrounded by a"failure ring"with common damage patterns including resin removal,matrix cracking,fiber breakage and mass fiber loss.Asymmetric features are presented in the"failure ring"whose whole scope extends larger along the longitudinal direction than the transverse direction of the top layer.The mechanism of the resin removal is related to fiber-matrix debonding,and its onset and propagation can be facilitated by initial surface asperities with the shear action of the lateral jetting.In cases of multiple impact,good surface quality can slow down the evolution of resin removal and fiber exposure on the CFRP surface,reducing the erosion speed and delaying the occurrence of structural damages in the subsequent impacts.Rayleigh wave dominates the occurrence of matrix cracking on the CFRP surface,and subsequently,results in material loss and peeling of the top-layer because of lateral flow.With the increase of the specimen thickness,both the interlaminar and intralaminar failures decrease as the impact damage mechanism changes from plate bending stress to the reflection of stress waves.展开更多
The carbon fiber reinforced composite is a new type of composite material with an excellent property in strength and elastic modulus,and has found extensive applications in aerospace,energy,automotive industry and so ...The carbon fiber reinforced composite is a new type of composite material with an excellent property in strength and elastic modulus,and has found extensive applications in aerospace,energy,automotive industry and so on.However,this composite has a strict requirement on processing techniques,for example,brittle damage or delamination often exists in conventional processing techniques.Abrasive water jet machining technology is a new type of green machining technique with distinct advantages such as high-energy and thermal distortion free.The use of abrasive water jet technique to process carbon fiber composite materials has become a popular trend since it can significantly improve the processing accuracy and surface quality of carbon fiber composite materials.However,there are too many parameters that affect the quality of an abrasive water jet machining.At present,few studies are carried out on the parameter optimization of such a machining process,which leads to the unstable quality of surface processing.In this paper,orthogonal design of experiment and regression analysis were employed to establish the empirical model between cutting surface roughness and machining process parameters.Then a verified model was used to optimize the machining process parameters for abrasive water jet cutting carbon fiber reinforced composites.展开更多
This paper reports the performance enhancement benefits in diamond turning of the silicon wafer by incorporation of the surface defect machining(SDM)method.The hybrid micromachining methods usually require additional ...This paper reports the performance enhancement benefits in diamond turning of the silicon wafer by incorporation of the surface defect machining(SDM)method.The hybrid micromachining methods usually require additional hardware to leverage the added advantage of hybrid technologies such as laser heating,cryogenic cooling,electric pulse or ultrasonic elliptical vibration.The SDM method tested in this paper does not require any such additional baggage and is easy to implement in a sequential micro-machining mode.This paper made use of Raman spectroscopy data,average surface roughness data and imaging data of the cutting chips of silicon for drawing a comparison between conventional single-point diamond turning(SPDT)and SDM while incorporating surface defects in the(i)circumferential and(ii)radial directions.Complementary 3D finite element analysis(FEA)was performed to analyse the cutting forces and the evolution of residual stress on the machined wafer.It was found that the surface defects generated in the circumferential direction with an interspacing of 1 mm revealed the lowest average surface roughness(Ra)of 3.2 nm as opposed to 8 nm Ra obtained through conventional SPDT using the same cutting parameters.The observation of the Raman spectroscopy performed on the cutting chips showed remnants of phase transformation during the micromachining process in all cases.FEA was used to extract quantifiable information about the residual stress as well as the sub-surface integrity and it was discovered that the grooves made in the circumferential direction gave the best machining performance.The information being reported here is expected to provide an avalanche of opportunities in the SPDT area for low-cost machining solution for a range of other nominal hard,brittle materials such as SiC,ZnSe and GaAs as well as hard steels.展开更多
Damages as a result of cavitation are ever existing problems in high-head sp</span></span><span style="white-space:normal;"><span style="font-family:"">illways. This ar...Damages as a result of cavitation are ever existing problems in high-head sp</span></span><span style="white-space:normal;"><span style="font-family:"">illways. This article presents a brief introduction to the problems associated with high-head spillways and describes a procedure that takes into account the flow near the chute surface where the phenomenon occurs, instead of the mean flow. Application of risk analysis methodology presented can be used to estimate whether there is a possibility of cavitation or there is necessity to determine where the first aereator should be located. The advantage of the procedure herein presented takes into consideration an important new variable, such as the surface roughness. In addition, emphasis should be placed first on the need to investigate other high-head dams which climate change may have exposed them to this kind of damages. Second, there is a need to make measurement in prototype. Finally, to underscore the importance of these problems, a comment is made concerning the Oroville Dam contingency in the state of California, (United States).展开更多
Accurate contact calculations of real rough surfaces are fundamental but complicated. The model-based methods are convenient and straightforward. But these methods ignore some factors and may lead to less accurate res...Accurate contact calculations of real rough surfaces are fundamental but complicated. The model-based methods are convenient and straightforward. But these methods ignore some factors and may lead to less accurate results. This is especially true when considering multi-scale topographic features of engineering rough surfaces. Based on artificially generated rough surfaces, the deterministic contact analysis of two 3D rough surfaces is conducted by the finite element method(FEM). The calculations show that when the separation between surfaces reduces, results of classic model-based methods are quite different from those of this study, especially when the roughness distribution and textures are considered. As friction pairs are working under increasing harsh conditions, the accurate contact calculation in this paper will be of great significance.展开更多
基金Project(2024A1515240020)supported by the Guangdong Basic and Applied Basic Research Foundation,China。
文摘The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque.
文摘The Earth’s surface roughness constitutes an important parameter in terrain analysis for studying different environmental and engineering problems. Authors gave different definitions and measures for the earth’s surface roughness that usually depend on exploitation of digital elevation data for its reliable determination. This research aimed at exploring the different approaches for defining and extraction of the Earth’s surface roughness from Airborne LiDAR Measurements. It also aimed at evaluating the effects of the window size of the standard deviation filter on the created roughness maps in downtown landscapes using three known approaches namely;standard deviation filtering of the Digital Elevation Model (DEM), standard deviation filtering of the slope gradient model and standard deviation filtering of the profile curvature model. In this context, different roughness maps have been created from Airborne LiDAR measurements of the City of Toronto, Canada using the three filtering approaches with varying window sizes. Visual analysis has shown color tones of small roughness values with smooth textures dominate the roughness maps from small window sizes of the standard deviation filter, however, increasing the window sizes has produced wider variations of the color tones and rougher texture roughness maps. The standard deviations and ranges of the roughness maps from LiDAR DEM have increased due to increasing the filter window size while the skewness and kurtosis have decreased due to increasing the window size, indicating that the roughness maps from larger window sizes are statistically more symmetrical and more consistent. Thus, kurtosis has decreased by 53% and 82% due to increasing the window size to 7 × 7 and 15 × 15 respectively. The standard deviations of the roughness maps from the slope gradient model have increased due to increasing the window size till 15 × 15 while they have decreased with more increases. However, skewness has decreased due to increasing the window size till 15 × 15 and the kurtosis has decreased with higher rate till window size of 11 × 11. In the roughness maps from the profile curvature model, the ranges and skewness have decreased by 93.6% and 82.6% respectively due to increasing the window size to 15 × 15 while, kurtosis has decreased by 58.6%, 76.3% and 93.76% due to increases in the filter window size to 5 × 5, 7 × 7 and 15 × 15 respectively.
基金financially supported by the National Natural Science Foundation of China (No. 51475257)the Fundamental Research Program of Shenzhen (No. JCYJ20170307152319957)the Tribology Science Fund of State Key Laboratory of Tribology, China (No. SKLT2016B02)
文摘In this study, a series of Hastelloy tapes were electro-polished, and the dividing method was used to carry out a detailed investigation on the influence of polishing current(I) on root mean square(R_q) at various image scales(L). The electro-polishing is found to be effective mainly at L smaller than 10μm, where the R_q–I relationship could be fitted by an exponential decay function with a residual roughness value. An approximate model of electro-polishing process was established to interpret the exponential decay function. This study provides a quantified insight into the electro-polishing process, which could help to obtain more understanding of its mechanism.
基金This project is supported by National Natural Science Foun-dation of China (No. 59835180) Scientific Research Foundation of HIT (No.HIT.2000.63).
文摘A surface roughness model utilizing regression analysis method is developedfor predicting roughness of ultra-precision machined surface with a single crystal diamond tool. Theeffects of the main variables, such as cutting speed, feed, and depth of cut on surface roughnessare also analyzed in diamond turning aluminum alloy. In order to predict the optimum cuttingconditions during process planning. A lot of experimental results show that the model can predictthe surface roughness effectively under a certain cutting conditions.
基金Supported by National Natural Science Foundation of China(Grant No.51406148)National Science Technology Support Program of China(Grant No.2012BAA08B06)Postdoctoral Scientific Foundation of China(Grant No.2014M552444)
文摘Blade fouling has been proved to be a great threat to compressor performance in operating stage. The current researches on fouling-induced performance degradations of centrifugal compressors are based mainly on simplified roughness models without taking into account the realistic factors such as spatial non-uniformity and randomness of the fouling-induced surface roughness. Moreover, little attention has been paid to the robust design optimization of centrifugal compressor impellers with considerations of blade fouling. In this paper, a multi-objective robust design optimization method is developed for centrifugal impellers under surface roughness uncertainties due to blade fouling. A three-dimensional surface roughness map is proposed to describe the nonuniformity and randomness of realistic fouling accumulations on blades. To lower computational cost in robust design optimization, the support vector regression（SVR） metamodel is combined with the Monte Carlo simulation（MCS） method to conduct the uncertainty analysis of fouled impeller performance. The analyzed results show that the critical fouled region associated with impeller performance degradations lies at the leading edge of blade tip. The SVR metamodel has been proved to be an efficient and accurate means in the detection of impeller performance variations caused by roughness uncertainties. After design optimization, the robust optimal design is found to be more efficient and less sensitive to fouling uncertainties while maintaining good impeller performance in the clean condition. This research proposes a systematic design optimization method for centrifugal compressors with considerations of blade fouling, providing a practical guidance to the design of advanced centrifugal compressors.
基金Project(E21527)supported by Open Research Fund Program of Hunan Provincial Key Laboratory of Shale Gas Resource Utilization,Hunan University of Science and Technology,ChinaProjects(51174088,51174228)supported by the National Natural Science Foundation of China+1 种基金Project(2013CB035401)supported by the National Basic Research Program of ChinaProject(2015zzts077)supported by the Fundamental Research Funds for the Central Universities,China
文摘Brazilian disc tests were undertaken on a number of red sandstone samples with different water absorption ratios.The tensile strength of the red sandstone decreases as the water absorption ratio increases.The fracture surfaces of failed red sandstone discs were scanned by Talysurf CLI 2000.With the aid of Talymap Gold software,based on ISO25178,a set of statistical parameters was obtained for the fracture surfaces.The maximum peak height(S_p),maximum pit height(S_v) and maximum height(S_z) of the fracture surfaces exhibited the same decreasing trend with increasing water absorption.Sa and Sku values for the fracture surfaces showed a downward trend as the water absorption ratio increased.The fractal dimensions of fracture surfaces were calculated and found to decrease as the water absorption ratio increased.Through analysis of PSD curves,the smallest dominant wavelength was observed to reflect the roughness of the fracture surfaces.Additionally,the results suggest that the roughness of fracture surfaces becomes small as the water absorption ratio increases.
文摘In precision machining processes such as grinding,for example,analysis of machined surface is important one of most parameters to evaluate process performance.Equally important is to perform tribological analysis to understand chip formation and abrasive wheel wear,thus enabling manufacturing of components free of thermal damages.In grinding,due to high hardness of abrasive grains that remove material from workpiece in chip form and very low values of radial depth of cut,combination of low roughness values and tight dimensional tolerances is attained.Accordingly,the parameters involved in this process are determinant in surface quality that is primarily evaluated in terms of surface roughness and workpiece functionality.In this work,surface roughness(Rt parameter)and scanning electron microscope(SEM)images of ground surfaces of the AISI 420 martensitic stainless steel samples were evaluated.Tests were carried out in surface grinding with a white aluminum oxide wheel and an environmentally-friendly semisynthetic water-soluble coolant.Two values of radial depth of cut(10μm and 25μm)were tested.The results showed that the highest roughness values,deeper grooves on the machined surfaces as well as poorer surface quality were obtained after grinding under the severest cutting conditions.
文摘An elastic and plastic mechanical model is proposed to characterize the normal contact of rough surfaces. The contact process is considered as three separated contact regimes, i.e., the fully elastic, mixed elastic一plastic and fully plastic ones. The Hertzian elastic contact solutions and the classical fully plastic contact model of Abbott and Fires tone are used to model the contact behaviors of fully elastically deformed asperities and fully plastically deformed ones, respectively. For the mixed elastic-plastic regime, an improved Hermit interpolation method is applied to enforce the continuity and smoothness at the critical contact interference, and to decrease the interpolation waving effect by transforming the physical quantities of contact load into logarithmic coordinates. The contac t model of rough surfaces is formula ted by using the Greenwood and Williamson^ statistics analysis. Comparisons with the CEB, ZMC and KE models are then performed to examine the effects of plasticity index and mean separation. Agreeing well with the ZMC model, our results show that the total contact load of rough surfaces decreases with the increase in mean separation, and the difference between the prediction results of elastic models and the plastic ones also decreases, indicating that the contact behaviors mainly dominated by plastically deformed asperities have been changed to be controlled by elastically deformed ones. Larger plasticity index represents more plastically deformed asperities, inducing normal contact behaviors mainly dominated by plastic solutions.
文摘We investigated the parametric optimization on incremental sheet forming of stainless steel using Grey Relational Analysis(GRA) coupled with Principal Component Analysis(PCA). AISI 316L stainless steel sheets were used to develop double wall angle pyramid with aid of tungsten carbide tool. GRA coupled with PCA was used to plan the experiment conditions. Control factors such as Tool Diameter(TD), Step Depth(SD), Bottom Wall Angle(BWA), Feed Rate(FR) and Spindle Speed(SS) on Top Wall Angle(TWA) and Top Wall Angle Surface Roughness(TWASR) have been studied. Wall angle increases with increasing tool diameter due to large contact area between tool and workpiece. As the step depth, feed rate and spindle speed increase,TWASR decreases with increasing tool diameter. As the step depth increasing, the hydrostatic stress is raised causing severe cracks in the deformed surface. Hence it was concluded that the proposed hybrid method was suitable for optimizing the factors and response.
文摘This work proposes a new lift mechanism capable of explaining the hydrodynamic lift observed in real mechanical face seals with parallel surfaces.While it is well established that roughness is a key factor inducing such lift,its effect is commonly explained in the form of micro-wedges and asperity-level cavitation.The novelty of this work is to consider roughness induced random variability in the flow restriction,which induces effective wedges.First,a dedicated stochastic two-scale model is developed and used to demonstrate the proposed new mechanism in a case study.We demonstrate that the described new mechanism acts at scales comparable to the macroscopic size of the seal,much larger than the commonly considered micro-wedges.Afterwards,the limitations for this new proposed mechanism are discussed.
基金Supported by Science and Technology Programs of Liangqing District of Nanning City(201304A)Science and Technology Program of Guangxi University(XJZ120270)~~
文摘The aim of this study was investigate the effects of heat treatment on the contact angle of Chinese fir, and the indicators affecting the change of contact an-gle change. It was determined that the duration of treatment had significant effect on the change curves of contact angle of Chinese fir wood due to the change curves of contact angle became more centralized and orderly after the specimens heat treated at 180 ℃. Compared with the untreated wood, the contact angle in-creased from 51＆#176; to 124＆#176; after 4 h treatment, and hydroxyl absorbance of hy-drophilic functional groups decreased from 2.08 to 1.63, while carbonyl absorbance from 0.92 to 0.62. The surface roughness has not significant influence on the con-tact angle. Heat treatment of the Chinese fir caused surface morphological change, which produced hol owed-out phenomenon. The increased surface contact angle caused by heat treatment can be used for outdoor and sauna facilities.
文摘This study aims to optimize the input parameters such as mass fraction and particle size of SiC along with depth of cut,feed and cutting speed in the milling of Al5059/SiC/MoS2.The hybrid metal matrix composites are generally fabricated by reinforcing of different sizes(10,20,40 μm)of SiC with aluminium at a different levels(5%,10%& 15%)whereas the MoS2 addition is fixed as 2%.The effect of each control factor on response variables are analyzed through Taguchi S/N ratio method.Also,the most significant method for prediction of response parameters is satisfied by ANN model than the regression model.Analysis of variance(ANOVA)results envisage that mass fraction of SiC,feed rate is the most domineering factor on response variable.
基金supported by the National Natural Science Foundation of China(Nos.11832015,12072289 and 12172304).
文摘Raindrop impact erosion has been observed since early days of aviation,and can be catastrophic for exposed materials during supersonic flight.A single impact waterjet apparatus is established for mimicking drop impacts at the velocities between 350 m/s and 620 m/s.Carbon Fiber Reinforced Polymer(CFRP)laminates with three different surface morphologies and specimen thicknesses are tested here.A central region with no visible damage has been noticed,surrounded by a"failure ring"with common damage patterns including resin removal,matrix cracking,fiber breakage and mass fiber loss.Asymmetric features are presented in the"failure ring"whose whole scope extends larger along the longitudinal direction than the transverse direction of the top layer.The mechanism of the resin removal is related to fiber-matrix debonding,and its onset and propagation can be facilitated by initial surface asperities with the shear action of the lateral jetting.In cases of multiple impact,good surface quality can slow down the evolution of resin removal and fiber exposure on the CFRP surface,reducing the erosion speed and delaying the occurrence of structural damages in the subsequent impacts.Rayleigh wave dominates the occurrence of matrix cracking on the CFRP surface,and subsequently,results in material loss and peeling of the top-layer because of lateral flow.With the increase of the specimen thickness,both the interlaminar and intralaminar failures decrease as the impact damage mechanism changes from plate bending stress to the reflection of stress waves.
基金National High-Tech R&D Program of China(863 Program)(2015AA043401)。
文摘The carbon fiber reinforced composite is a new type of composite material with an excellent property in strength and elastic modulus,and has found extensive applications in aerospace,energy,automotive industry and so on.However,this composite has a strict requirement on processing techniques,for example,brittle damage or delamination often exists in conventional processing techniques.Abrasive water jet machining technology is a new type of green machining technique with distinct advantages such as high-energy and thermal distortion free.The use of abrasive water jet technique to process carbon fiber composite materials has become a popular trend since it can significantly improve the processing accuracy and surface quality of carbon fiber composite materials.However,there are too many parameters that affect the quality of an abrasive water jet machining.At present,few studies are carried out on the parameter optimization of such a machining process,which leads to the unstable quality of surface processing.In this paper,orthogonal design of experiment and regression analysis were employed to establish the empirical model between cutting surface roughness and machining process parameters.Then a verified model was used to optimize the machining process parameters for abrasive water jet cutting carbon fiber reinforced composites.
基金financial support provided by CSIR,India through the project grant MLP0056the financial support provided by the UKRI via Grants Nos.EP/L016567/1,EP/S013652/1,EP/S036180/1,EP/T001100/1 and EP/T024607/1+2 种基金Royal Academy of Engineering via Grants Nos.IAPP18-19\295,TSP1332 and EXPP2021\1\277,EURAMET EMPIR A185(2018)H2020 EU Cost Actions(CA15102,CA18125,CA18224 and CA16235)Newton Fellowship award from the Royal Society(NIF\R1\191571)。
文摘This paper reports the performance enhancement benefits in diamond turning of the silicon wafer by incorporation of the surface defect machining(SDM)method.The hybrid micromachining methods usually require additional hardware to leverage the added advantage of hybrid technologies such as laser heating,cryogenic cooling,electric pulse or ultrasonic elliptical vibration.The SDM method tested in this paper does not require any such additional baggage and is easy to implement in a sequential micro-machining mode.This paper made use of Raman spectroscopy data,average surface roughness data and imaging data of the cutting chips of silicon for drawing a comparison between conventional single-point diamond turning(SPDT)and SDM while incorporating surface defects in the(i)circumferential and(ii)radial directions.Complementary 3D finite element analysis(FEA)was performed to analyse the cutting forces and the evolution of residual stress on the machined wafer.It was found that the surface defects generated in the circumferential direction with an interspacing of 1 mm revealed the lowest average surface roughness(Ra)of 3.2 nm as opposed to 8 nm Ra obtained through conventional SPDT using the same cutting parameters.The observation of the Raman spectroscopy performed on the cutting chips showed remnants of phase transformation during the micromachining process in all cases.FEA was used to extract quantifiable information about the residual stress as well as the sub-surface integrity and it was discovered that the grooves made in the circumferential direction gave the best machining performance.The information being reported here is expected to provide an avalanche of opportunities in the SPDT area for low-cost machining solution for a range of other nominal hard,brittle materials such as SiC,ZnSe and GaAs as well as hard steels.
文摘Damages as a result of cavitation are ever existing problems in high-head sp</span></span><span style="white-space:normal;"><span style="font-family:"">illways. This article presents a brief introduction to the problems associated with high-head spillways and describes a procedure that takes into account the flow near the chute surface where the phenomenon occurs, instead of the mean flow. Application of risk analysis methodology presented can be used to estimate whether there is a possibility of cavitation or there is necessity to determine where the first aereator should be located. The advantage of the procedure herein presented takes into consideration an important new variable, such as the surface roughness. In addition, emphasis should be placed first on the need to investigate other high-head dams which climate change may have exposed them to this kind of damages. Second, there is a need to make measurement in prototype. Finally, to underscore the importance of these problems, a comment is made concerning the Oroville Dam contingency in the state of California, (United States).
基金supported by the National Natural Science Foundation of China (Grant No. 51875344&51705492)。
文摘Accurate contact calculations of real rough surfaces are fundamental but complicated. The model-based methods are convenient and straightforward. But these methods ignore some factors and may lead to less accurate results. This is especially true when considering multi-scale topographic features of engineering rough surfaces. Based on artificially generated rough surfaces, the deterministic contact analysis of two 3D rough surfaces is conducted by the finite element method(FEM). The calculations show that when the separation between surfaces reduces, results of classic model-based methods are quite different from those of this study, especially when the roughness distribution and textures are considered. As friction pairs are working under increasing harsh conditions, the accurate contact calculation in this paper will be of great significance.
