The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters we...The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters were maintained constant throughout the experiments.Results indicate that the heat treatment at 1150℃for 10 h is the optimal homogenization condition.Following this optimal treatment,dendrite structures and element segregation are eliminated.Furthermore,both SiC and Y_(5)Si_(3)precipitates in the as-cast alloy decrease significantly.Conversely,the homogenization at 1188℃induces overheating defects within the alloy.Although SiC and Y_(5)Si_(3)phases also decrease,some large M6C phases can still be observed,adversely affecting subsequent forging processes.展开更多
The combustion behavior of Ti-Al-Mo-Zr-Sn-W alloy(TC25G)was studied in a high-temperature and high-speed air flow environment using the laser ignition method combined with ultra-high temperature infrared thermometer,s...The combustion behavior of Ti-Al-Mo-Zr-Sn-W alloy(TC25G)was studied in a high-temperature and high-speed air flow environment using the laser ignition method combined with ultra-high temperature infrared thermometer,scanning electron microscope,X-ray diffractometer,and transmission electron microscope.The burn-resistant performance of TC25G and TC11 alloys was compared.Meanwhile,the microstructural characteristics,crystal structure,and formation mechanism of the combustion products of TC25G alloy were analyzed in detail.The results show that the high-temperature and high-speed air flow promotes combustion within the air flow temperature range of 200–400℃and the air flow velocity range of 0–100 m/s.The combustion path advances along the direction of the air flow.The combustion of TC25G alloy mainly relies on the diffusion of the oxygen and the expansion of the combustion area caused by the movement of the melt.Based on the microstructure and composition of combustion product,it can be divided into the combustion zone,the melting zone,and the heat affected zone.During combustion,the formation of microstructures is closely correlated with the behavior of alloying elements and their selective combination with O.The major oxidation products of Ti are TiO and TiO_(2).The oxides formed by Mo and W hinder the movement of the melt during the combustion.Al and Zr tend to undergo internal oxidation.Al_(2)O_(3)precipitates on the surface of ZrO_(2),forming a protective oxide layer that inhibits the inward diffusion of O.Moreover,the element enrichment at the interface between the melting zone and the heat affected zone increases the melting point on the solid side,hindering the migration of the solid-liquid interface.展开更多
To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator a...To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator at temperatures of 380-440℃and strain rates of 0.05-1 s^(−1).The Johnson-Cook model,Hensel-Spittel model,strain-compensated Arrhenius model,and critical fracture strain model were established.Results show that through the evaluation of the models using the correlation coefficient(R)and the average absolute relative error,the strain-compensated Arrhenius model can represent the flow behavior of the alloy more accurately.Shear bands are more pronounced in the as-homogenized specimens,whereas dynamic recrystallization is predominantly observed in as-rolled specimens.Fracture morphology analysis reveals that a mixed fracture mechanism is prevalent in the as-homogenized specimen,whereas a ductile fracture mechanism is predominant in the as-rolled specimen.The processing maps indicate that the unstable region is reduced in the as-rolled specimens compared with that in the as-homogenized specimens.The optimal hot working windows for the as-homogenized and as-rolled specimens are determined as 410-440℃/0.14-1 s^(−1)and 380-400℃/0.05-0.29 s^(−1),respectively.展开更多
The core-shell structure in bulk TiNb binary alloy was designed and studied by phase-field simulations,where various core-shell structures were obtained by precise control of the initial and boundary conditions of the...The core-shell structure in bulk TiNb binary alloy was designed and studied by phase-field simulations,where various core-shell structures were obtained by precise control of the initial and boundary conditions of the TiNb binary alloy system during spinodal decomposition,and then the formation mechanism of core-shell structure was revealed.In addition,the influences of initial temperature gradient,average temperature,and initial concentration distribution of the system on the core-shell structure were investigated.Results show that the initial concentration gradient is the key factor for forming the core-shell structure.Besides,larger initial temperature gradient and higher average temperature can promote the formation of core-shell structure,which can be stabilized by adjusting the initial concentration distribution of the Nb-rich region in TiNb binary alloy.As a theoretical basis,this research provides a novel and simple strategy for the preparation of TiNb-based alloys and other materials with peculiar core-shell structures and desirable mechanical and physical properties.展开更多
Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively invest...Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.展开更多
A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of T...A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of Ti-25Nb (at%) alloy during the dual-track selective laser melting (SLM) process. Simulation results reveal that during the dual-track SLM process, increasing laser power results in greater thermal accumulation, leading to a molten pool of larger volume and coarser grains. Reducing scanning speed enhances remelting and promotes cellular growth at the top of molten pool, whereas faster scanning speed leads to rougher melt tracks and finer grains. Notably, hatch spacing significantly influences the molten pool dimensions and microstructures, and smaller hatch spacing promotes remelting. Furthermore, the orientations of grains in the second track during zigzag scanning differ markedly from those in the first track. More importantly, compared with those after the first track, both the temperature gradient and cooling rate at the boundaries of remelting molten pool are reduced after the second track scanning, resulting in slower interface velocity and significant change in solidification microstructure. This research provides a theoretical foundation for controlling non-equilibrium microstructure and offering novel insights into the optimization of SLM process parameters of titanium alloys.展开更多
The phase transformation and mechanical behavior of Ti-43Al-9V-0.2Y alloy under varied heat treatments were systematically investigated.The cooling phase sequence is identified as β→β+α→α→γ+α(α_(2))→β+γ+...The phase transformation and mechanical behavior of Ti-43Al-9V-0.2Y alloy under varied heat treatments were systematically investigated.The cooling phase sequence is identified as β→β+α→α→γ+α(α_(2))→β+γ+α(α_(2))→β(β_(0))+γ.Above 1240℃,slow cooling forms lamellar structures via α→γ+α(α_(2))→β+γ+α(α_(2)),while fast cooling follows α→γ+α→β(β_(0))+γ;below 1240℃,α→γ+α(α_(2))dominates.At 800℃ and 1.0×10^(−4)s^(−1),γphase in duplex microstructures restricts dislocation slip due to low stacking fault energy,promoting dynamic recrystallization.Mixed microstructure(γ/β_(0) lamellar and duplex microstructure)achieves a remarkable strength-ductility product of 4907 MPa%through synergistic effects:the duplex enhances plasticity,while the lamellar improves strength.In both microstructures,limited dislocation slip/climb in β_(0) phases creates dislocation density gradients at γ/β_(0) interfaces,inducing micro-void nucleation and microcracks in β_(0).γ phase impedes defect propagation,and micro-voids further suppress crack growth.The crack propagation in α_(2)/γ lamellar microstructure depends on stress direction:parallel stress hinders crack initiation and growth,while perpendicular stress promotes crack nucleation and expansion.展开更多
In current research,Li_(2)O-Al_(2)O_(3)-SiO_(2)glass-ceramics were prepared by conventional meltquenching and subsequent heat treatment method.The effect of Al_(2)O_(3)content on microstructures,thermal properties,cry...In current research,Li_(2)O-Al_(2)O_(3)-SiO_(2)glass-ceramics were prepared by conventional meltquenching and subsequent heat treatment method.The effect of Al_(2)O_(3)content on microstructures,thermal properties,crystallization behaviours and mechanical properties were investigated.FTIR,Raman spectroscopy and nuclear magnetic resonance spectroscopy microstructure analysis showed that the silico-oxygen network was damaged,while the increase of[AlO_(4)]content repaired the glass network,and finally made the glass network have better connectivity,with the decrease of SiO_(2).The thermal analysis confirmed the increasing glass transition and crystallization temperatures from growing Al_(2)O_(3)content.In addition,different crystal phases can be precipitated in the glass matrix,such as LiAlSi_(4)O_(10),Li_(2)Si_(2)O_(5) in glass with low Al_(2)O_(3)content,the combination of Li_xAl_xSi_(1-x)O_(2),LiAlSi_(3)O_(8),Li_(2)SiO_(3)in glass with intermediate Al_(2)O_(3)content,and the combination of LiAlSi_(2)O_(6),SiO_(2)in glass with high Al_(2)O_(3)content.The hardness of as-prepared glass gradually increases with the increase of the Al_(2)O_(3)content.The Vickers hardness of the glass-ceramics is highly dependent on the Al_(2)O_(3)content in the glass and the heat treatment temperatures,reaching a maximum of 10.11 GPa.Scanning electron microscope images show that the crystals change from spherical to massive and finally to sheet.The change of glass structure,crystal phase and morphology is the main reason for the different mechanical properties.展开更多
Fiber-optic sensing technology has the advantages of passivity, anti-electromagnetic interference, longdistancemeasurement, high sensitivity and high accuracy, small size, and adaptability to harsh environments such a...Fiber-optic sensing technology has the advantages of passivity, anti-electromagnetic interference, longdistancemeasurement, high sensitivity and high accuracy, small size, and adaptability to harsh environments such ashigh-vacuum, high-pressure, and strong magnetic fields compared with the traditional electrical sensing technology.However, with the increasing application requirements, how to further improve the sensitivity of fiber-optic sensors,extend the detection limit and improve the maintenance-free capability has become one of the core issues of thecurrent research. This paper reviews the principle, preparation, and application of fiber-optic microstructured sensingbased on abrupt field type. It specifically outlines the development and applications of micro-nano optical fibers,photonic crystal optical fibers, optical fiber gratings and structured optical fibers, and lists the main preparationmethods of two types of micro-nano optical fibers from the basic theory of optical fiber microstructured sensordevices.展开更多
Underwater welding plays a crucial role in repairing surface defects in submerged structures and improving their surface properties,particularly their resistance to corrosive-wear.Underwater surfacing layers were depo...Underwater welding plays a crucial role in repairing surface defects in submerged structures and improving their surface properties,particularly their resistance to corrosive-wear.Underwater surfacing layers were deposited using welding currents of 120,135 and 150 A.The microstructural characteristics of underwater-deposited surfacing layers were analyzed.Due to the limited heat input at 120 A welding current,the underwater-deposited surfacing layer primarily consists of polygonal ferrite(PF)and pearlite.In contrast,the surfacing layer deposited in air exhibited a microstructure composed of acicular ferrite(AF),ferrite with a second-phase arrangement(FSP),PF,and pearlite.Additionally,the high heat transfer rate underwater induces the formation of columnar grains.As the welding current increased,the presence of AF,FSP,PF,and pearlite reappeared in the microstructure,and a fine-grain zone formed on the surface due to rapid water cooling.The columnar grain structure within the surfacing layer became increasingly distinct with rising welding current.Moreover,the increased welding current led to an elevated volume fraction of AF packets,subsequently raising the proportion of low-angle grain boundaries and dislocation density.Smaller grain size,equiaxed grain morphology,and higher dislocation density are identified as key factors influencing the properties,leading to a 36%increase in microhardness and an improvement in the corrosive-wear resistance of the surfacing layer.展开更多
The effect of warm rolling temperature(500-900℃)on the microstructure and mechanical properties was investigated for a Ni-W-Co-Ta alloy to achieve excellent strength-plasticity synergy.The results showed that the all...The effect of warm rolling temperature(500-900℃)on the microstructure and mechanical properties was investigated for a Ni-W-Co-Ta alloy to achieve excellent strength-plasticity synergy.The results showed that the alloy exhibited high-density dislocations and deformation bands when rolled below 750℃.The nano-Ni4W phase precipitated when rolled at 700-900℃,with the higher deformation temperature,the amount and size of precipitates increased.At 900℃,dissolution of the precipitated Ni4W and dynamic recrystallization of the matrix occurred.Consequently,the strength and hardness firstly decreased,then increased,and decreased again as the deformation temperature increased.An excellent strength-plasticity synergy was achieved through the combined effects of precipitation strengthening and deformation twins strengthening of Ni4W:with a tensile strength of 2010 MPa,a yield strength of 1839 MPa,a microhardness of HV 587,and an elongation of 13.2%when the alloy was warm-rolled at 750℃.展开更多
Heterogeneous nucleation,characterized by its low nucleation barrier and controllable nucleation sites,has been widely employed to manipulate the microstructures and properties of metallic materials.In recent years,th...Heterogeneous nucleation,characterized by its low nucleation barrier and controllable nucleation sites,has been widely employed to manipulate the microstructures and properties of metallic materials.In recent years,the dispersion of inclusions,carbides,and microstructure refinement in steel have emerged as one of the key research directions in the development of high-quality steel.The current research status regarding the regulation of inclusions,carbides,and microstructures in steel through heterogeneous nucleation are reviewed.The key points and challenges in refining the second phase and microstructure in steel using inclusion particles are highlighted,aiming to provide inspiration and references for future scholars.Deoxidized inclusions,when refined and dispersed,exhibit favorable lattice matching with second phases(e.g.,nitrides,sulfides,carbides)in steel.This characteristic serves as the fundamental mechanism for achieving refinement of the second phase.Concurrently,the solid-solution alloying effect from deoxidizing metals contributes to second-phase refinement,an aspect that requires prioritized investigation.In addition to the single heterogeneous nucleation refinement effect,the two-stage heterogeneous nucleation refinement of the second phase and microstructure offers a new approach for follow-up research.Notably,second-phase particles added as heterogeneous nucleation sites via external addition often require surface modification to ensure their stable retention in steel at high temperatures,which remains a major challenge restricting the widespread application of this method.Currently,the explanation of heterogeneous nucleation phenomena primarily relies on empirical calculations of lattice mismatch between the substrate and the nucleating phase,which cannot fully elucidate the quantitative relationship on the interface between the substrate and the nucleation phase.On this basis,quantifying the electronic structure and nucleation barrier at the interface between the substrate and the nucleation phase is a critical direction worthy of increased attention in the future.展开更多
A critical scientific gap exists in quantifying the intrinsic mechanisms of shale mechanical property degradation induced by the combined effects of perforation(impact)and acidization—two core techniques for shale re...A critical scientific gap exists in quantifying the intrinsic mechanisms of shale mechanical property degradation induced by the combined effects of perforation(impact)and acidization—two core techniques for shale reservoir permeability enhancement.To address this gap,this study proposed an innovative coupled experimental framework integrating dynamic-static cyclic loading(to simulate perforation impact)and acid erosion.Static uniaxial compression tests were performed on treated damaged shale samples,with microstructural characterization via X-ray diffraction(XRD)and scanning electron microscopy(SEM).Key findings include:(1)The damage factor(characterized by longitudinal wave velocity)showed a significant positive correlation with acid concentration;(2)Combined damage(impact+acidization)caused far more severe mechanical deterioration than single damage modes—for instance,samples under combined damage with 20%hydrochloric acid exhibited a strength reduction to 158.97 MPa,with sharp decreases in peak strength and elastic modulus;(3)Damage reduced total energy and elastic strain energy of samples while increasing dissipated energy proportion,leading to more developed internal fractures and severe failure in combined damage samples;(4)Acidization promoted sample fragmentation into smaller debris,resulting in significantly higher fractal dimensions of acidized shale than other damage types under the same acid concentration;(5)XRD and SEM analyses confirmed that high-concentration acid erosion reduced shale carbonate content,and the synergy of mechanical pre-damage and chemical dissolution in combined damage accelerated acid-rock reactions,significantly increasing micro-interfacial pores and degrading shale structural integrity.This study’s innovation lies in establishing a coupled experimental framework that reproduces the actual“perforation-acidization”sequence,quantitatively revealing the synergistic degradation mechanism of shale mechanical properties under combined damage—providing a novel theoretical basis for optimizing shale reservoir stimulation parameters.展开更多
Adding magnesite flotation concentrate powder in the production of fused magnesia has become an important method for reducing costs and improving the yield.However,the extensive use of concentrate powder also reduces ...Adding magnesite flotation concentrate powder in the production of fused magnesia has become an important method for reducing costs and improving the yield.However,the extensive use of concentrate powder also reduces the quality of fused magnesia raw materials,which is a major cause of the reduced slag corrosion resistance and service life of magnesia-carbon refractories.The effects of concentrate powder additions(0,30%,60%,and 90%,by mass)on the chemical composition,phase composition,microstructure,bulk density,and apparent porosity of the produced 97-grade fused magnesia were investigated.The results show that as the concentrate powder addition increases,the bulk density first increases and then decreases,while the apparent porosity first decreases and then increases.The crystal size of the fused magnesia increases,and the pores at the grain boundaries become larger.The CaO/SiO_(2)molar ratio(C/S ratio)in the fused magnesia increases from 1.17 to 4.17.The bonding phases between the fused magnesia grains change from low-melting-point phases such as CMS(CaMgSiO_(4))and C_(3)MS_(2)(3CaO·MgO·2SiO_(2))to high-melting-point phases like C_(2)S(2CaO·SiO_(2)),C_(3)S(3CaO·SiO_(2)),and CaO,which is beneficial for improving the high-temperature performance of the fused magnesia.However,during production,the volume effects resulting from the polymorphic transformation of dicalcium silicate(C_(2)S)and the low-temperature decomposition of tricalcium silicate(C_(3)S)create significant voids around the fused magnesia grains.These voids can provide pathways for slag corrosion in subsequent magnesia-carbon products,which is likely the primary reason for the decline in the slag corrosion resistance and service life of carbon-containing refractories made from this type of fused magnesia.展开更多
Cryogenic rolling impacts on microstructure and mechanical properties of spray-formed 7055(SF-7055)Al alloy were investigated.Results show that with the increase of the reduction from 20%to 80%,the grain of cryogenic ...Cryogenic rolling impacts on microstructure and mechanical properties of spray-formed 7055(SF-7055)Al alloy were investigated.Results show that with the increase of the reduction from 20%to 80%,the grain of cryogenic rolled SF-7055 Al alloy is elongated to form a fiber texture.Numerous proliferating dislocations in the microstructure accumulate into dislocation walls and cells,and eventually form subgrains.These subgrain boundaries divide the original grain,thereby reducing the grain size.Under severe deformation conditions,they even enable the formation of nanograins.Meanwhile,the Cu-rich precipitates in the matrix are also broken and refined under the action of large rolling stress.In the process of cryogenic rolling,the tensile strength and hardness of SF-7055 Al alloy gradually increase,while the plasticity decreases.Moreover,the fracture morphology of cryogenic rolled SF-7055 Al alloy gradually transforms to the ductile and quasi-cleavage hybrid fracture characteristics with increased reduction.展开更多
The microstructure of high Nb-TiAl alloys was optimized by the addition of a small amount of Ta elements to further improve their properties.A series of Ti46Al1.5Cr8Nb-xTa(x=0.2,0.4,0.6,0.8,1.0,at.%)alloys were prepar...The microstructure of high Nb-TiAl alloys was optimized by the addition of a small amount of Ta elements to further improve their properties.A series of Ti46Al1.5Cr8Nb-xTa(x=0.2,0.4,0.6,0.8,1.0,at.%)alloys were prepared by vacuum arc melting.The microstructure,mechanical properties,and related influencing mechanisms were systematically investigated.The results indicate that the solidification microstructure of the Ti46Al1.5Cr8Nb-xTa alloys comprises theγ-TiAl phase,α_(2)-Ti_(3)Al phase,and B2 phase.As the Ta content increases from 0.2 at.%to 1.0 at.%,the content ofα_(2)phase and B2 phase increases,while theγphase content decreases.Among them,the B2 phase shows the most pronounced change,being significantly refined,with its content increasing from 12.49%to 21.91%.In addition,the average size of the lamellar colony decreases from 160.65 to 94.44μm.The addition of the Ta element shifts the solidification path toward lower aluminum concentrations,leading to changes in phase content.The tantalum-induced increase in the B2 phase and enhanced supercooling at the solidification front provide the basis for lamellar colony refinement.Compressive testing at room temperature reveals that the Ti46 Al1.5 Cr8 Nb0.4 Ta alloy exhibits optimal compressive properties,achieving a compressive strength of 2,434 MPa and a compressive strain of 33.1%.The improvement of its properties is attributed to a combination of lamellar colony refinement,solid solution strengthening resulting from the incorporation of Ta element,and a reduction in the c/a of theγphase.展开更多
Quantitative analysis of aluminum-silicon(Al-Si)alloy microstructure is crucial for evaluating and controlling alloy performance.Conventional analysis methods rely on manual segmentation,which is inefficient and subje...Quantitative analysis of aluminum-silicon(Al-Si)alloy microstructure is crucial for evaluating and controlling alloy performance.Conventional analysis methods rely on manual segmentation,which is inefficient and subjective,while fully supervised deep learning approaches require extensive and expensive pixel-level annotated data.Furthermore,existing semi-supervised methods still face challenges in handling the adhesion of adjacent primary silicon particles and effectively utilizing consistency in unlabeled data.To address these issues,this paper proposes a novel semi-supervised framework for Al-Si alloy microstructure image segmentation.First,we introduce a Rotational Uncertainty Correction Strategy(RUCS).This strategy employs multi-angle rotational perturbations andMonte Carlo sampling to assess prediction consistency,generating a pixel-wise confidence weight map.By integrating this map into the loss function,the model dynamically focuses on high-confidence regions,thereby improving generalization ability while reducing manual annotation pressure.Second,we design a Boundary EnhancementModule(BEM)to strengthen boundary feature extraction through erosion difference and multi-scale dilated convolutions.This module guides the model to focus on the boundary regions of adjacent particles,effectively resolving particle adhesion and improving segmentation accuracy.Systematic experiments were conducted on the Aluminum-Silicon Alloy Microstructure Dataset(ASAD).Results indicate that the proposed method performs exceptionally well with scarce labeled data.Specifically,using only 5%labeled data,our method improves the Jaccard index and Adjusted Rand Index(ARI)by 2.84 and 1.57 percentage points,respectively,and reduces the Variation of Information(VI)by 8.65 compared to stateof-the-art semi-supervised models,approaching the performance levels of 10%labeled data.These results demonstrate that the proposed method significantly enhances the accuracy and robustness of quantitative microstructure analysis while reducing annotation costs.展开更多
The rapid advancements in computer vision(CV)technology have transformed the traditional approaches to material microstructure analysis.This review outlines the history of CV and explores the applications of deep-lear...The rapid advancements in computer vision(CV)technology have transformed the traditional approaches to material microstructure analysis.This review outlines the history of CV and explores the applications of deep-learning(DL)-driven CV in four key areas of materials science:microstructure-based performance prediction,microstructure information generation,microstructure defect detection,and crystal structure-based property prediction.The CV has significantly reduced the cost of traditional experimental methods used in material performance prediction.Moreover,recent progress made in generating microstructure images and detecting microstructural defects using CV has led to increased efficiency and reliability in material performance assessments.The DL-driven CV models can accelerate the design of new materials with optimized performance by integrating predictions based on both crystal and microstructural data,thereby allowing for the discovery and innovation of next-generation materials.Finally,the review provides insights into the rapid interdisciplinary developments in the field of materials science and future prospects.展开更多
The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(...The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(3))was employed to modify laser-clad Fe45 alloy coatings,and the effects of Y_(2)O_(3) addition on their microstructure,microhardness,and tribological properties were investigated.As the Y_(2)O_(3) content increases from 0%to 0.3wt.%,the dominant microstructure transforms from columnar crystals to fine cellular and equiaxed crystals.The modified coating with 0.3wt.%Y_(2)O_(3) achieves a surface hardness of 568 HV_(0.3)and a wear volume of 1,735.41 um~3,representing a 14.06%increase in hardness and a 51.16%reduction in wear volume compared to the undoped coating.Further increasing the Y_(2)O_(3) content from 0.3wt.%to 0.9wt.%gradually leads to the emergence of a coarser feather-like microstructure,characterized by a dendritic framework with inter-dendritic equiaxed crystals.Concurrently,both the hardness and wear resistance of the coating decrease.Nevertheless,all Y_(2)O_(3)-modified coatings surpass the undoped Fe45 coating in both hardness and wear resistance.Appropriate Y_(2)O_(3) doping effectively refines the Fe45 alloy coating's microstru cture and induces lattice distortion,thereby enhancing its hardness and wear resistance.展开更多
Al-Si-Cu-Mg alloy demonstrates a significant age-hardening effect,with its mechanical properties tunable by optimizing the aging parameters.To enhance this effect,the as-cast Al-8.5Si-2Cu-0.9Mg alloy was subjected to ...Al-Si-Cu-Mg alloy demonstrates a significant age-hardening effect,with its mechanical properties tunable by optimizing the aging parameters.To enhance this effect,the as-cast Al-8.5Si-2Cu-0.9Mg alloy was subjected to either single-stage aging at temperatures of 150℃,175℃,200℃,and 225℃for 0.5 h to 20 h;or double-stage aging:involving a first-stage aging treatment at 120℃for 1 h,3 h,5 h,or 7 h,followed by a second-stage aging treatment at 175℃ for 0.5 h to 20 h.The microstructure and mechanical properties were evaluated for samples aged at 175℃/7 h,175℃/10 h,120℃/5 h+175℃/5 h,and 120℃/5 h+175℃/8 h.XRD analysis reveals that the as-cast Al-8.5Si-2Cu-0.9Mg alloy consists of theα-Al,Si,θ-Al_(2)Cu,and Q-Al_(5)Cu_(2)Mg_8Si_6phases.The aging kinetics exhibit a double-peak behavior in both single-stage and double-stage aging processes.Under single-stage aging at 175℃/x h and double-stage aging(120℃/5 h+175℃/x h),the precipitates'size at the first peak is smaller than that at the second peak.Compared with single-stage aging(175℃/7 h),double-stage aging(120℃/5 h+175℃/5 h)produces a finer precipitate in the alloy.Theoretical calculations indicate that the number density and nucleation rate of both the Al_(5)Cu_(2)Mg_8Si_6 and Al_(2)Cu phases are higher during the double-stage aging(120℃/5 h+175℃/5 h)than those during the single-stage aging(175℃/7 h).Additionally,tensile tests at both room temperature and 250℃demonstrate that double-stage aging(120℃/5 h+175℃/5 h)significantly improves the mechanical properties of the alloy compared to single-stage aging(175℃/7 h),suggesting that double-stage aging is more effective for enhancing mechanical properties for this alloy.展开更多
基金National Natural Science Foundation of China(51801227,52071331)。
文摘The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters were maintained constant throughout the experiments.Results indicate that the heat treatment at 1150℃for 10 h is the optimal homogenization condition.Following this optimal treatment,dendrite structures and element segregation are eliminated.Furthermore,both SiC and Y_(5)Si_(3)precipitates in the as-cast alloy decrease significantly.Conversely,the homogenization at 1188℃induces overheating defects within the alloy.Although SiC and Y_(5)Si_(3)phases also decrease,some large M6C phases can still be observed,adversely affecting subsequent forging processes.
基金China“Ye Qisun”Science Foundation Project of National Natural Science Foundation(U2141222)Innovation Fund(8F231527Z)。
文摘The combustion behavior of Ti-Al-Mo-Zr-Sn-W alloy(TC25G)was studied in a high-temperature and high-speed air flow environment using the laser ignition method combined with ultra-high temperature infrared thermometer,scanning electron microscope,X-ray diffractometer,and transmission electron microscope.The burn-resistant performance of TC25G and TC11 alloys was compared.Meanwhile,the microstructural characteristics,crystal structure,and formation mechanism of the combustion products of TC25G alloy were analyzed in detail.The results show that the high-temperature and high-speed air flow promotes combustion within the air flow temperature range of 200–400℃and the air flow velocity range of 0–100 m/s.The combustion path advances along the direction of the air flow.The combustion of TC25G alloy mainly relies on the diffusion of the oxygen and the expansion of the combustion area caused by the movement of the melt.Based on the microstructure and composition of combustion product,it can be divided into the combustion zone,the melting zone,and the heat affected zone.During combustion,the formation of microstructures is closely correlated with the behavior of alloying elements and their selective combination with O.The major oxidation products of Ti are TiO and TiO_(2).The oxides formed by Mo and W hinder the movement of the melt during the combustion.Al and Zr tend to undergo internal oxidation.Al_(2)O_(3)precipitates on the surface of ZrO_(2),forming a protective oxide layer that inhibits the inward diffusion of O.Moreover,the element enrichment at the interface between the melting zone and the heat affected zone increases the melting point on the solid side,hindering the migration of the solid-liquid interface.
文摘To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator at temperatures of 380-440℃and strain rates of 0.05-1 s^(−1).The Johnson-Cook model,Hensel-Spittel model,strain-compensated Arrhenius model,and critical fracture strain model were established.Results show that through the evaluation of the models using the correlation coefficient(R)and the average absolute relative error,the strain-compensated Arrhenius model can represent the flow behavior of the alloy more accurately.Shear bands are more pronounced in the as-homogenized specimens,whereas dynamic recrystallization is predominantly observed in as-rolled specimens.Fracture morphology analysis reveals that a mixed fracture mechanism is prevalent in the as-homogenized specimen,whereas a ductile fracture mechanism is predominant in the as-rolled specimen.The processing maps indicate that the unstable region is reduced in the as-rolled specimens compared with that in the as-homogenized specimens.The optimal hot working windows for the as-homogenized and as-rolled specimens are determined as 410-440℃/0.14-1 s^(−1)and 380-400℃/0.05-0.29 s^(−1),respectively.
基金National Natural Science Foundation of China(12372152)Guangdong Basic and Applied Basic Research Foundation(2023A1515011819,2024A1515012469)Shandong Provincial Natural Science Foundation(ZR2023MA058)。
文摘The core-shell structure in bulk TiNb binary alloy was designed and studied by phase-field simulations,where various core-shell structures were obtained by precise control of the initial and boundary conditions of the TiNb binary alloy system during spinodal decomposition,and then the formation mechanism of core-shell structure was revealed.In addition,the influences of initial temperature gradient,average temperature,and initial concentration distribution of the system on the core-shell structure were investigated.Results show that the initial concentration gradient is the key factor for forming the core-shell structure.Besides,larger initial temperature gradient and higher average temperature can promote the formation of core-shell structure,which can be stabilized by adjusting the initial concentration distribution of the Nb-rich region in TiNb binary alloy.As a theoretical basis,this research provides a novel and simple strategy for the preparation of TiNb-based alloys and other materials with peculiar core-shell structures and desirable mechanical and physical properties.
文摘Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.
基金Guangdong Basic and Applied Basic Research Foundation (2024A1515011873)Shenzhen Basic Research Project (JCYJ20241202123504007)Shenzhen Science and Technology Innovation Commission (KJZD20240903101400001, KJZD20240903102006009)。
文摘A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of Ti-25Nb (at%) alloy during the dual-track selective laser melting (SLM) process. Simulation results reveal that during the dual-track SLM process, increasing laser power results in greater thermal accumulation, leading to a molten pool of larger volume and coarser grains. Reducing scanning speed enhances remelting and promotes cellular growth at the top of molten pool, whereas faster scanning speed leads to rougher melt tracks and finer grains. Notably, hatch spacing significantly influences the molten pool dimensions and microstructures, and smaller hatch spacing promotes remelting. Furthermore, the orientations of grains in the second track during zigzag scanning differ markedly from those in the first track. More importantly, compared with those after the first track, both the temperature gradient and cooling rate at the boundaries of remelting molten pool are reduced after the second track scanning, resulting in slower interface velocity and significant change in solidification microstructure. This research provides a theoretical foundation for controlling non-equilibrium microstructure and offering novel insights into the optimization of SLM process parameters of titanium alloys.
基金supported by the National Natural Science Foundation of China(Nos.52201035 and FRF-TP-24-010A).
文摘The phase transformation and mechanical behavior of Ti-43Al-9V-0.2Y alloy under varied heat treatments were systematically investigated.The cooling phase sequence is identified as β→β+α→α→γ+α(α_(2))→β+γ+α(α_(2))→β(β_(0))+γ.Above 1240℃,slow cooling forms lamellar structures via α→γ+α(α_(2))→β+γ+α(α_(2)),while fast cooling follows α→γ+α→β(β_(0))+γ;below 1240℃,α→γ+α(α_(2))dominates.At 800℃ and 1.0×10^(−4)s^(−1),γphase in duplex microstructures restricts dislocation slip due to low stacking fault energy,promoting dynamic recrystallization.Mixed microstructure(γ/β_(0) lamellar and duplex microstructure)achieves a remarkable strength-ductility product of 4907 MPa%through synergistic effects:the duplex enhances plasticity,while the lamellar improves strength.In both microstructures,limited dislocation slip/climb in β_(0) phases creates dislocation density gradients at γ/β_(0) interfaces,inducing micro-void nucleation and microcracks in β_(0).γ phase impedes defect propagation,and micro-voids further suppress crack growth.The crack propagation in α_(2)/γ lamellar microstructure depends on stress direction:parallel stress hinders crack initiation and growth,while perpendicular stress promotes crack nucleation and expansion.
基金Funded by the National Key Research Program(No.2024-1129-954-112)National Natural Science Foundation of China(No.52372033)Guangxi Science and Technology Major Program(No.AA24263054)。
文摘In current research,Li_(2)O-Al_(2)O_(3)-SiO_(2)glass-ceramics were prepared by conventional meltquenching and subsequent heat treatment method.The effect of Al_(2)O_(3)content on microstructures,thermal properties,crystallization behaviours and mechanical properties were investigated.FTIR,Raman spectroscopy and nuclear magnetic resonance spectroscopy microstructure analysis showed that the silico-oxygen network was damaged,while the increase of[AlO_(4)]content repaired the glass network,and finally made the glass network have better connectivity,with the decrease of SiO_(2).The thermal analysis confirmed the increasing glass transition and crystallization temperatures from growing Al_(2)O_(3)content.In addition,different crystal phases can be precipitated in the glass matrix,such as LiAlSi_(4)O_(10),Li_(2)Si_(2)O_(5) in glass with low Al_(2)O_(3)content,the combination of Li_xAl_xSi_(1-x)O_(2),LiAlSi_(3)O_(8),Li_(2)SiO_(3)in glass with intermediate Al_(2)O_(3)content,and the combination of LiAlSi_(2)O_(6),SiO_(2)in glass with high Al_(2)O_(3)content.The hardness of as-prepared glass gradually increases with the increase of the Al_(2)O_(3)content.The Vickers hardness of the glass-ceramics is highly dependent on the Al_(2)O_(3)content in the glass and the heat treatment temperatures,reaching a maximum of 10.11 GPa.Scanning electron microscope images show that the crystals change from spherical to massive and finally to sheet.The change of glass structure,crystal phase and morphology is the main reason for the different mechanical properties.
基金support by National Natural Science Foundation of China (Nos. 51606158, 12104402)
文摘Fiber-optic sensing technology has the advantages of passivity, anti-electromagnetic interference, longdistancemeasurement, high sensitivity and high accuracy, small size, and adaptability to harsh environments such ashigh-vacuum, high-pressure, and strong magnetic fields compared with the traditional electrical sensing technology.However, with the increasing application requirements, how to further improve the sensitivity of fiber-optic sensors,extend the detection limit and improve the maintenance-free capability has become one of the core issues of thecurrent research. This paper reviews the principle, preparation, and application of fiber-optic microstructured sensingbased on abrupt field type. It specifically outlines the development and applications of micro-nano optical fibers,photonic crystal optical fibers, optical fiber gratings and structured optical fibers, and lists the main preparationmethods of two types of micro-nano optical fibers from the basic theory of optical fiber microstructured sensordevices.
基金funded by the Open Research Fund of National Engineering Research Center of Water Resources Efficient Utilization and Engineering Safety(No.GJGCZX-JJ-202408).
文摘Underwater welding plays a crucial role in repairing surface defects in submerged structures and improving their surface properties,particularly their resistance to corrosive-wear.Underwater surfacing layers were deposited using welding currents of 120,135 and 150 A.The microstructural characteristics of underwater-deposited surfacing layers were analyzed.Due to the limited heat input at 120 A welding current,the underwater-deposited surfacing layer primarily consists of polygonal ferrite(PF)and pearlite.In contrast,the surfacing layer deposited in air exhibited a microstructure composed of acicular ferrite(AF),ferrite with a second-phase arrangement(FSP),PF,and pearlite.Additionally,the high heat transfer rate underwater induces the formation of columnar grains.As the welding current increased,the presence of AF,FSP,PF,and pearlite reappeared in the microstructure,and a fine-grain zone formed on the surface due to rapid water cooling.The columnar grain structure within the surfacing layer became increasingly distinct with rising welding current.Moreover,the increased welding current led to an elevated volume fraction of AF packets,subsequently raising the proportion of low-angle grain boundaries and dislocation density.Smaller grain size,equiaxed grain morphology,and higher dislocation density are identified as key factors influencing the properties,leading to a 36%increase in microhardness and an improvement in the corrosive-wear resistance of the surfacing layer.
基金supported by the National Key Research and Development Program of China(No.2022YFB3705200)the National Natural Science Foundation of China(Nos.U1804146,51905153,52111530068)the Major Science and Technology Project of Henan Province,China(No.221100230200)。
文摘The effect of warm rolling temperature(500-900℃)on the microstructure and mechanical properties was investigated for a Ni-W-Co-Ta alloy to achieve excellent strength-plasticity synergy.The results showed that the alloy exhibited high-density dislocations and deformation bands when rolled below 750℃.The nano-Ni4W phase precipitated when rolled at 700-900℃,with the higher deformation temperature,the amount and size of precipitates increased.At 900℃,dissolution of the precipitated Ni4W and dynamic recrystallization of the matrix occurred.Consequently,the strength and hardness firstly decreased,then increased,and decreased again as the deformation temperature increased.An excellent strength-plasticity synergy was achieved through the combined effects of precipitation strengthening and deformation twins strengthening of Ni4W:with a tensile strength of 2010 MPa,a yield strength of 1839 MPa,a microhardness of HV 587,and an elongation of 13.2%when the alloy was warm-rolled at 750℃.
基金supported by the National Natural Science Foundation of China(No.52304358)Young Elite Scientists Sponsorship Program by CAST(No.YESS20230462).
文摘Heterogeneous nucleation,characterized by its low nucleation barrier and controllable nucleation sites,has been widely employed to manipulate the microstructures and properties of metallic materials.In recent years,the dispersion of inclusions,carbides,and microstructure refinement in steel have emerged as one of the key research directions in the development of high-quality steel.The current research status regarding the regulation of inclusions,carbides,and microstructures in steel through heterogeneous nucleation are reviewed.The key points and challenges in refining the second phase and microstructure in steel using inclusion particles are highlighted,aiming to provide inspiration and references for future scholars.Deoxidized inclusions,when refined and dispersed,exhibit favorable lattice matching with second phases(e.g.,nitrides,sulfides,carbides)in steel.This characteristic serves as the fundamental mechanism for achieving refinement of the second phase.Concurrently,the solid-solution alloying effect from deoxidizing metals contributes to second-phase refinement,an aspect that requires prioritized investigation.In addition to the single heterogeneous nucleation refinement effect,the two-stage heterogeneous nucleation refinement of the second phase and microstructure offers a new approach for follow-up research.Notably,second-phase particles added as heterogeneous nucleation sites via external addition often require surface modification to ensure their stable retention in steel at high temperatures,which remains a major challenge restricting the widespread application of this method.Currently,the explanation of heterogeneous nucleation phenomena primarily relies on empirical calculations of lattice mismatch between the substrate and the nucleating phase,which cannot fully elucidate the quantitative relationship on the interface between the substrate and the nucleation phase.On this basis,quantifying the electronic structure and nucleation barrier at the interface between the substrate and the nucleation phase is a critical direction worthy of increased attention in the future.
基金funded by the National Natural Science Foundation of China(No.52474120)the National Key Research and Development Program of China—2023 Key Special Project(No.2023YFC2907400)+1 种基金the Fundamental Research Funds for the Central Universities(No.2023CXQD045)the Hunan Provincial Natural Science Foundation for Distinguished Young Scholars(No.2023JJ10072).
文摘A critical scientific gap exists in quantifying the intrinsic mechanisms of shale mechanical property degradation induced by the combined effects of perforation(impact)and acidization—two core techniques for shale reservoir permeability enhancement.To address this gap,this study proposed an innovative coupled experimental framework integrating dynamic-static cyclic loading(to simulate perforation impact)and acid erosion.Static uniaxial compression tests were performed on treated damaged shale samples,with microstructural characterization via X-ray diffraction(XRD)and scanning electron microscopy(SEM).Key findings include:(1)The damage factor(characterized by longitudinal wave velocity)showed a significant positive correlation with acid concentration;(2)Combined damage(impact+acidization)caused far more severe mechanical deterioration than single damage modes—for instance,samples under combined damage with 20%hydrochloric acid exhibited a strength reduction to 158.97 MPa,with sharp decreases in peak strength and elastic modulus;(3)Damage reduced total energy and elastic strain energy of samples while increasing dissipated energy proportion,leading to more developed internal fractures and severe failure in combined damage samples;(4)Acidization promoted sample fragmentation into smaller debris,resulting in significantly higher fractal dimensions of acidized shale than other damage types under the same acid concentration;(5)XRD and SEM analyses confirmed that high-concentration acid erosion reduced shale carbonate content,and the synergy of mechanical pre-damage and chemical dissolution in combined damage accelerated acid-rock reactions,significantly increasing micro-interfacial pores and degrading shale structural integrity.This study’s innovation lies in establishing a coupled experimental framework that reproduces the actual“perforation-acidization”sequence,quantitatively revealing the synergistic degradation mechanism of shale mechanical properties under combined damage—providing a novel theoretical basis for optimizing shale reservoir stimulation parameters.
基金support from the National Natural Science Foundation of China(U20A20239 and U1908227).
文摘Adding magnesite flotation concentrate powder in the production of fused magnesia has become an important method for reducing costs and improving the yield.However,the extensive use of concentrate powder also reduces the quality of fused magnesia raw materials,which is a major cause of the reduced slag corrosion resistance and service life of magnesia-carbon refractories.The effects of concentrate powder additions(0,30%,60%,and 90%,by mass)on the chemical composition,phase composition,microstructure,bulk density,and apparent porosity of the produced 97-grade fused magnesia were investigated.The results show that as the concentrate powder addition increases,the bulk density first increases and then decreases,while the apparent porosity first decreases and then increases.The crystal size of the fused magnesia increases,and the pores at the grain boundaries become larger.The CaO/SiO_(2)molar ratio(C/S ratio)in the fused magnesia increases from 1.17 to 4.17.The bonding phases between the fused magnesia grains change from low-melting-point phases such as CMS(CaMgSiO_(4))and C_(3)MS_(2)(3CaO·MgO·2SiO_(2))to high-melting-point phases like C_(2)S(2CaO·SiO_(2)),C_(3)S(3CaO·SiO_(2)),and CaO,which is beneficial for improving the high-temperature performance of the fused magnesia.However,during production,the volume effects resulting from the polymorphic transformation of dicalcium silicate(C_(2)S)and the low-temperature decomposition of tricalcium silicate(C_(3)S)create significant voids around the fused magnesia grains.These voids can provide pathways for slag corrosion in subsequent magnesia-carbon products,which is likely the primary reason for the decline in the slag corrosion resistance and service life of carbon-containing refractories made from this type of fused magnesia.
基金financially and technically supported by the National Key Laboratory Foundation of Science and Technology on Materials under Shock and Impact,Beijing Institute of Technology,China(No.WDZC2024-1)。
文摘Cryogenic rolling impacts on microstructure and mechanical properties of spray-formed 7055(SF-7055)Al alloy were investigated.Results show that with the increase of the reduction from 20%to 80%,the grain of cryogenic rolled SF-7055 Al alloy is elongated to form a fiber texture.Numerous proliferating dislocations in the microstructure accumulate into dislocation walls and cells,and eventually form subgrains.These subgrain boundaries divide the original grain,thereby reducing the grain size.Under severe deformation conditions,they even enable the formation of nanograins.Meanwhile,the Cu-rich precipitates in the matrix are also broken and refined under the action of large rolling stress.In the process of cryogenic rolling,the tensile strength and hardness of SF-7055 Al alloy gradually increase,while the plasticity decreases.Moreover,the fracture morphology of cryogenic rolled SF-7055 Al alloy gradually transforms to the ductile and quasi-cleavage hybrid fracture characteristics with increased reduction.
基金the financial support by the Major Science and Technology Achievement Transformation Project in Heilongjiang Province(No.ZC2023SH0075)the National Natural Science Foundation of China(Nos.52425401,U2441255,52474377,and 52371015)+1 种基金the Young Elite Scientists Sponsorship·Program by CAST(No.2021QNRC001)the Henan Provincial Key Research and Development&Promotion Special Program(No.251111231400)。
文摘The microstructure of high Nb-TiAl alloys was optimized by the addition of a small amount of Ta elements to further improve their properties.A series of Ti46Al1.5Cr8Nb-xTa(x=0.2,0.4,0.6,0.8,1.0,at.%)alloys were prepared by vacuum arc melting.The microstructure,mechanical properties,and related influencing mechanisms were systematically investigated.The results indicate that the solidification microstructure of the Ti46Al1.5Cr8Nb-xTa alloys comprises theγ-TiAl phase,α_(2)-Ti_(3)Al phase,and B2 phase.As the Ta content increases from 0.2 at.%to 1.0 at.%,the content ofα_(2)phase and B2 phase increases,while theγphase content decreases.Among them,the B2 phase shows the most pronounced change,being significantly refined,with its content increasing from 12.49%to 21.91%.In addition,the average size of the lamellar colony decreases from 160.65 to 94.44μm.The addition of the Ta element shifts the solidification path toward lower aluminum concentrations,leading to changes in phase content.The tantalum-induced increase in the B2 phase and enhanced supercooling at the solidification front provide the basis for lamellar colony refinement.Compressive testing at room temperature reveals that the Ti46 Al1.5 Cr8 Nb0.4 Ta alloy exhibits optimal compressive properties,achieving a compressive strength of 2,434 MPa and a compressive strain of 33.1%.The improvement of its properties is attributed to a combination of lamellar colony refinement,solid solution strengthening resulting from the incorporation of Ta element,and a reduction in the c/a of theγphase.
基金funded by the National Natural Science Foundation of China (52061020).
文摘Quantitative analysis of aluminum-silicon(Al-Si)alloy microstructure is crucial for evaluating and controlling alloy performance.Conventional analysis methods rely on manual segmentation,which is inefficient and subjective,while fully supervised deep learning approaches require extensive and expensive pixel-level annotated data.Furthermore,existing semi-supervised methods still face challenges in handling the adhesion of adjacent primary silicon particles and effectively utilizing consistency in unlabeled data.To address these issues,this paper proposes a novel semi-supervised framework for Al-Si alloy microstructure image segmentation.First,we introduce a Rotational Uncertainty Correction Strategy(RUCS).This strategy employs multi-angle rotational perturbations andMonte Carlo sampling to assess prediction consistency,generating a pixel-wise confidence weight map.By integrating this map into the loss function,the model dynamically focuses on high-confidence regions,thereby improving generalization ability while reducing manual annotation pressure.Second,we design a Boundary EnhancementModule(BEM)to strengthen boundary feature extraction through erosion difference and multi-scale dilated convolutions.This module guides the model to focus on the boundary regions of adjacent particles,effectively resolving particle adhesion and improving segmentation accuracy.Systematic experiments were conducted on the Aluminum-Silicon Alloy Microstructure Dataset(ASAD).Results indicate that the proposed method performs exceptionally well with scarce labeled data.Specifically,using only 5%labeled data,our method improves the Jaccard index and Adjusted Rand Index(ARI)by 2.84 and 1.57 percentage points,respectively,and reduces the Variation of Information(VI)by 8.65 compared to stateof-the-art semi-supervised models,approaching the performance levels of 10%labeled data.These results demonstrate that the proposed method significantly enhances the accuracy and robustness of quantitative microstructure analysis while reducing annotation costs.
基金financially supported by the National Science Fund for Distinguished Young Scholars,China(No.52025041)the National Natural Science Foundation of China(Nos.52450003,U2341267,and 52174294)+1 种基金the National Postdoctoral Program for Innovative Talents,China(No.BX20240437)the Fundamental Research Funds for the Central Universities,China(Nos.FRF-IDRY-23-037 and FRF-TP-20-02C2)。
文摘The rapid advancements in computer vision(CV)technology have transformed the traditional approaches to material microstructure analysis.This review outlines the history of CV and explores the applications of deep-learning(DL)-driven CV in four key areas of materials science:microstructure-based performance prediction,microstructure information generation,microstructure defect detection,and crystal structure-based property prediction.The CV has significantly reduced the cost of traditional experimental methods used in material performance prediction.Moreover,recent progress made in generating microstructure images and detecting microstructural defects using CV has led to increased efficiency and reliability in material performance assessments.The DL-driven CV models can accelerate the design of new materials with optimized performance by integrating predictions based on both crystal and microstructural data,thereby allowing for the discovery and innovation of next-generation materials.Finally,the review provides insights into the rapid interdisciplinary developments in the field of materials science and future prospects.
基金supported by the Jiangxi Provincial Natural Science Foundation of China(Grant number 20224BAB204049)the Fund Project of Jiangxi Provincial Department of Education(Grant number GJJ2200602)the National Natural Science Foundation of China(Grant number 52205194)。
文摘The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(3))was employed to modify laser-clad Fe45 alloy coatings,and the effects of Y_(2)O_(3) addition on their microstructure,microhardness,and tribological properties were investigated.As the Y_(2)O_(3) content increases from 0%to 0.3wt.%,the dominant microstructure transforms from columnar crystals to fine cellular and equiaxed crystals.The modified coating with 0.3wt.%Y_(2)O_(3) achieves a surface hardness of 568 HV_(0.3)and a wear volume of 1,735.41 um~3,representing a 14.06%increase in hardness and a 51.16%reduction in wear volume compared to the undoped coating.Further increasing the Y_(2)O_(3) content from 0.3wt.%to 0.9wt.%gradually leads to the emergence of a coarser feather-like microstructure,characterized by a dendritic framework with inter-dendritic equiaxed crystals.Concurrently,both the hardness and wear resistance of the coating decrease.Nevertheless,all Y_(2)O_(3)-modified coatings surpass the undoped Fe45 coating in both hardness and wear resistance.Appropriate Y_(2)O_(3) doping effectively refines the Fe45 alloy coating's microstru cture and induces lattice distortion,thereby enhancing its hardness and wear resistance.
基金supported by the Key R&D Projects in Heilongjiang Province(GA23A901)。
文摘Al-Si-Cu-Mg alloy demonstrates a significant age-hardening effect,with its mechanical properties tunable by optimizing the aging parameters.To enhance this effect,the as-cast Al-8.5Si-2Cu-0.9Mg alloy was subjected to either single-stage aging at temperatures of 150℃,175℃,200℃,and 225℃for 0.5 h to 20 h;or double-stage aging:involving a first-stage aging treatment at 120℃for 1 h,3 h,5 h,or 7 h,followed by a second-stage aging treatment at 175℃ for 0.5 h to 20 h.The microstructure and mechanical properties were evaluated for samples aged at 175℃/7 h,175℃/10 h,120℃/5 h+175℃/5 h,and 120℃/5 h+175℃/8 h.XRD analysis reveals that the as-cast Al-8.5Si-2Cu-0.9Mg alloy consists of theα-Al,Si,θ-Al_(2)Cu,and Q-Al_(5)Cu_(2)Mg_8Si_6phases.The aging kinetics exhibit a double-peak behavior in both single-stage and double-stage aging processes.Under single-stage aging at 175℃/x h and double-stage aging(120℃/5 h+175℃/x h),the precipitates'size at the first peak is smaller than that at the second peak.Compared with single-stage aging(175℃/7 h),double-stage aging(120℃/5 h+175℃/5 h)produces a finer precipitate in the alloy.Theoretical calculations indicate that the number density and nucleation rate of both the Al_(5)Cu_(2)Mg_8Si_6 and Al_(2)Cu phases are higher during the double-stage aging(120℃/5 h+175℃/5 h)than those during the single-stage aging(175℃/7 h).Additionally,tensile tests at both room temperature and 250℃demonstrate that double-stage aging(120℃/5 h+175℃/5 h)significantly improves the mechanical properties of the alloy compared to single-stage aging(175℃/7 h),suggesting that double-stage aging is more effective for enhancing mechanical properties for this alloy.
