Developing precision forming of magnesium alloy micro-grooved heat pipes is of great significance for improving the lightweight level of aerospace thermal management systems.In this paper,the electrically-assisted ext...Developing precision forming of magnesium alloy micro-grooved heat pipes is of great significance for improving the lightweight level of aerospace thermal management systems.In this paper,the electrically-assisted extrusion of magnesium alloy heat pipes is explored,and the effects of extrusion and electrical parameters on the forming accuracy,microstructures,and mechanical properties are studied.Finite element simulation found that electrifying the extrusion ram and preheating the extrusion cylinder could effectively ensure the billet temperature,and an extrusion window(30-60 s)could be obtained.Reducing the extrusion velocity and increasing the current could both reduce the extrusion load.Within the range of the studied parameters,the micro-grooved heat pipes are relatively fully formed.It is found that increasing the extrusion velocity and electrical parameters would increase the grain size of the magnesium alloy.While the electrical parameter increases from 0 to 300 A,the grain size increases from~5.9 to~12.6μm,and the tensile strength and yield strength of the extruded profiles are also 20.7%and 16.8%lower than those without current.The tensile fracture surface shows that under the parameters of high extrusion velocity and high current,the fracture morphology changes from dimples and cleavage planes to large-area river patterns,and the fracture mode changes from the mixed ductile-brittle fracture to the brittle fracture.Under the extrusion parameters of 0.5 mm/s and 100 A,the extrusion load is reduced by 1.0-1.6 T,the cross-sectional filling rate is as high as 97.5%,and the size deviation of the micro-ribs(0.8 mm)is only±5μm.Simultaneously,under these parameters,the grain size does not significantly coarsen,and the strength and plasticity of the heat pipe increase slightly.This work provides theoretical and technical support for the development of precision forming technology of lightweight aerospace heat pipes.展开更多
High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as not...High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as notable solid-state welding and processing techniques,have been proved effectiveness in enhancing microstructures and mechanical properties of HEAs.This review article summarizes the current status of FSW/P of HEAs.The welding materials and conditions used for FSW/P in HEAs are reviewed and discussed.The effects of FSW/P on the evolutions of grain structure,texture,dislocation,and secondary phase for different HEAs are highlighted.Furthermore,the influences of FSW/P on the mechanical properties of various HEAs are analyzed.Finally,potential applications,challenges,and future directions of FSW/P in HEAs are forecasted.Overall,FSW/P enable to refine grains of HEAs through dynamic recrystallization and to activate diverse deformation mechanisms of HEAs through tailoring phase structures,thereby significantly improving the strength,hardness,and ductility of both single-and dual-phase HEAs.Future progress in this field will rely on comprehensive optimization of processing parameters and alloy composition,integration of multi-scale modeling with advanced characterization for in-depth exploration of microstructural mechanisms,systematic evaluation of functional properties,and effective bridging of the gap between laboratory research and industrial application.The review aims to provide an overview of recent advancements in the FSW/P of HEAs and encourage further research in this area.展开更多
The dependence of shrinkage porosities on microstructure characteristics of Mg−12Al alloy was investigated.The distribution,morphology,size,and number density of shrinkage porosities were analyzed under different cool...The dependence of shrinkage porosities on microstructure characteristics of Mg−12Al alloy was investigated.The distribution,morphology,size,and number density of shrinkage porosities were analyzed under different cooling rates.The relationship between shrinkage porosities and microstructure characteristics was discussed in terms of temperature conditions,feeding channel characteristics,and feeding capacity.Further,the feeding behavior of the residual liquid phase in the solid skeleton was quantified by introducing permeability.Results show a strong correlation between the solid microstructure skeleton and shrinkage porosity characteristics.An increase in permeability corresponds to a declining number density of shrinkage porosities.This study aims to provide a more complete understanding how to reduce shrinkage porosities by controlling microstructure characteristics.展开更多
Super-fine electrohydrodynamic inkjet(SIJ)printing of perovskite nanocrystal(PNC)colloid ink exhibits significant potential in the fabrication of high-resolution color conversion microstructures arrays for fullcolor m...Super-fine electrohydrodynamic inkjet(SIJ)printing of perovskite nanocrystal(PNC)colloid ink exhibits significant potential in the fabrication of high-resolution color conversion microstructures arrays for fullcolor micro-LED displays.However,the impact of solvent on both the printing process and the morphology of SIJ-printed PNC color conversion microstructures remains underexplored.In this study,we prepared samples of CsPbBr3PNC colloid inks in various solvents and investigated the solvent's impact on SIJ printed PNC microstructures.Our findings reveal that the boiling point of the solvent is crucial to the SIJ printing process of PNC colloid inks.Only does the boiling point of the solvent fall in the optimal range,the regular positioned,micron-scaled,conical PNC microstructures can be successfully printed.Below this optimal range,the ink is unable to be ejected from the nozzle;while above this range,irregular positioned microstructures with nanoscale height and coffee-ring-like morphology are produced.Based on these observations,high-resolution color conversion PNC microstructures were effectively prepared using SIJ printing of PNC colloid ink dispersed in dimethylbenzene solvent.展开更多
A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysi...A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.展开更多
This study investigated enhancing the wear resistance of Ti6Al4V alloys for medical applications by incorporating Ti C nanoreinforcements using advanced spark plasma sintering(SPS). The addition of up to 2.5wt% Ti C s...This study investigated enhancing the wear resistance of Ti6Al4V alloys for medical applications by incorporating Ti C nanoreinforcements using advanced spark plasma sintering(SPS). The addition of up to 2.5wt% Ti C significantly improved the mechanical properties, including a notable 18.2% increase in hardness(HV 332). Fretting wear tests against 316L stainless steel(SS316L) balls demonstrated a 20wt%–22wt% reduction in wear volume in the Ti6Al4V/Ti C composites compared with the monolithic alloy. Microstructural analysis revealed that Ti C reinforcement controlled the grain orientation and reduced the β-phase content, which contributed to enhanced mechanical properties. The monolithic alloy exhibited a Widmanstätten lamellar microstructure, while increasing the Ti C content modified the wear mechanisms from ploughing and adhesion(0–0.5wt%) to pitting and abrasion(1wt%–2.5wt%). At higher reinforcement levels, the formation of a robust oxide layer through tribo-oxide treatment effectively reduced the wear volume by minimizing the abrasive effects and plastic deformation. This study highlights the potential of SPS-mediated Ti C reinforcement as a transformative approach for improving the performance of Ti6Al4V alloys, paving the way for advanced medical applications.展开更多
It is one of the big bottleneck problems for graphene to be uniformly distributed in ceramic matrix composites. A two-step approach was applied to prepare Graphene Nanoplatelets/Yt tria-Stabilized Zirconia(GNPs/YSZ) c...It is one of the big bottleneck problems for graphene to be uniformly distributed in ceramic matrix composites. A two-step approach was applied to prepare Graphene Nanoplatelets/Yt tria-Stabilized Zirconia(GNPs/YSZ) composites. Initially, GNPs were combined with YSZ through nanoparticle regranulation technology to obtain uniformly dispersed powders. Subsequently, the prepared powders were sintered by Spark Plasma Sintering(SPS). Systematic investigation was carried out to examine how GNPs regulate the phase, microstructures, and nanomechanical properties of GNPs/YSZ composite ceramics with different sintering temperatures.Results show that the GNPs can inhibit the coalescence of adjacent grains in YSZ ceramics. Herein,we propose that the intensity ratio of 2D peak to G peak of GNPs in Raman spectrum serves as a key indicator to assess the nanomechanical properties of GNPs/YSZ composites. When the intensity ratio of 2D peak to G peak is 0.5–0.6, the GNPs/YSZ composites obtained in the sintering temperature range of 1 200–1 250.C exhibit excellent nanomechanical properties such as hardness,elastic modulus, wear and creep resistance.展开更多
We have described in detail the effects of nano-SiO_(2),nano-CaCO_(3),carbon nanotubes,and nano-Al_(2)O_(3) on geopolymer concrete from the perspectives of macro mechanics and microstructure.The existing research resu...We have described in detail the effects of nano-SiO_(2),nano-CaCO_(3),carbon nanotubes,and nano-Al_(2)O_(3) on geopolymer concrete from the perspectives of macro mechanics and microstructure.The existing research results show that the mechanism of nano-materials on geopolymer concrete mainly includes the filling effect,nucleation effect,and bridging effect,the appropriate amount of nano-materials can be used as fillers to reduce the porosity of geopolymer concrete,and can also react with Ca(OH)2 to produce C-S-H gel,thereby improving the mechanical properties of geopolymer concrete.The optimum content of nano-SiO_(2) is between 1.0%and 2.0%.The optimum content of nano-CaCO_(3) is between 2.0%and 3.0%.The optimum content of carbon nanotubes is between 0.1%and 0.2%.The optimum content of nano-Al_(2)O_(3) is between 1.0%and 2.0%.The main problems existing in the research and application of nanomaterial-modified geopolymer concrete are summarized,which lays a foundation for the further application of nanomaterial in geopolymer concrete.展开更多
Ni-W-P-CeO2-SiO2 nano-composite coatings were prepared on common carbon steel surface by pulse electrodeposition of nickel, tungsten, phosphorus, rare earth （nano-CeO2） and silicon carbide （nano-SiO2） particles. T...Ni-W-P-CeO2-SiO2 nano-composite coatings were prepared on common carbon steel surface by pulse electrodeposition of nickel, tungsten, phosphorus, rare earth （nano-CeO2） and silicon carbide （nano-SiO2） particles. The effects of nano-CeO2 concentrations in electrolyte on microstructures and properties of nano-composite coatings were studied. The samples were characterized with chemical compositions, elements distributions, microhardness and microstructures. The results indicated that when nano-CeO2 concentration was controlled at 10 g/L, the nano-composite coatings possessed higher microhardness and compact microstmctures with clear outline of spherical matrix metal crystallites, fine crystallite sizes and uniform distribution of elements W, P, Ce and Si within the Ni-W-P matrix metal. Increasing the nano-CeO2 particles concentrations from 4 to 10 g/L led to refinement in grain structure and improvement of microstructures, while when increased to 14 g/L, the crystallite sizes began to increase again and there were a lot of small boss with nodulation shape appearing on the nano-composite coatings surface.展开更多
The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal ho...The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal hot extrusion parameters are determined as ingot initial temperature of 380°C and extrusion speed of 3 mm/s.The hot-extruded aluminum alloy after T6 heat treatment presents superior mechanical properties with yield strength of 519.6 MPa,ultimate tensile strength of 582.1 MPa,and elongation of 11.0%.Compared with the properties of gravity-cast and liquid-forged alloys,the yield strength of hot-extruded alloy increases by 30.8%and 4.9%,and the ultimate tensile strength improves by 43.5%and 10.2%,respectively.The significant improvement in tensile strength of the hot-extruded alloys is attributed to the elimination of casting defects and the refinement of matrix grain and eutectic phases.In addition,the hot-extruded alloy demonstrates superior plasticity compared with the liquid-forged alloy.This is because severe plastic deformation occurs during hot extrusion,which effectively breaks and disperses the eutectic phases,facilitating the dissolution and precipitation of the second phases and inhibiting the microcrack initiation.展开更多
The effect of different intermediate annealing heat treatments on the surface microstructures and anodic oxide film structures of rolled Al-5.6Mg sheets was studied.The results show that when the continuous annealing ...The effect of different intermediate annealing heat treatments on the surface microstructures and anodic oxide film structures of rolled Al-5.6Mg sheets was studied.The results show that when the continuous annealing is used to control microstructures of the sheets instead of the static state annealing in the intermediate annealing process,the surface grain size of the sheets can be reduced by about 65.7%,and the size of the Mg precipitation phase(Mg_(2)Al_(3))can be reduced by about 67%.Under the combined influence of grain size,precipitation phase,and texture,the highest glossiness can be obtained,which is attributed to continuous intermediate annealing and stabilization annealing at low temperature.The uniform grain and precipitation structures is beneficial to reducing the inhomogeneous dissolution of the oxide film and to obtain the anodic oxide film with uniform thickness and high glossiness.展开更多
Metal–organic frameworks(MOFs) are of great interest as potential electrochemically active materials.However, few studies have been conducted into understanding whether control of the shape and components of MOFs can...Metal–organic frameworks(MOFs) are of great interest as potential electrochemically active materials.However, few studies have been conducted into understanding whether control of the shape and components of MOFs can optimize their electrochemical performances due to the rational realization of their shapes. Component control of MOFs remains a significant challenge. Herein, we demonstrate a solvothermal method to realize nanostructure engineering of 2D nanoflake MOFs. The hollow structures withNi/Co-and Ni-MOF(denoted as Ni/Co-MOF nanoflakes and Ni-MOF nanoflakes) were assembled for their electrochemical performance optimizations in supercapacitors and in the oxygen reduction reaction(ORR). As a result, the Ni/CoMOF nanoflakes exhibited remarkably enhanced performance with a specific capacitance of 530.4 F g^(-1)at 0.5 A g^(-1)in1 M LiO H aqueous solution, much higher than that of NiMOF(306.8 F g^(-1)) and ZIF-67(168.3 F g^(-1)), a good rate capability, and a robust cycling performance with no capacity fading after 2000 cycles. Ni/Co-MOF nanoflakes also showed improved electrocatalytic performance for the ORR compared to Ni-MOF and ZIF-67. The present work highlights the significant role of tuning 2D nanoflake ensembles of Ni/Co-MOF in accelerating electron and charge transportation for optimizing energy storage and conversion devices.展开更多
A bulk nanostructured Al-10.0Zn-2.8Mg-1.8Cu alloy was synthesized by cryomilling first and then by spark plasma sintering （SPS）, and the effect of heat treatment on the microstructures and mechanical properties of t...A bulk nanostructured Al-10.0Zn-2.8Mg-1.8Cu alloy was synthesized by cryomilling first and then by spark plasma sintering （SPS）, and the effect of heat treatment on the microstructures and mechanical properties of this alloy were studied. Most MgZn2 particles with a coarse size lie on the grain boundaries of the SPS-processed sample. After solid solution and artificial aging, fine spherical-like MgZn2 particles precipitate uniformly in the grain interiors. No obvious grain growth is found after the heat treatment. A nanoindentation study indicates that no clear change is found in the Yong＇s modulus of the nanostructured alloy after the heat treatment. However, the hardness of the nanostructured alloy increases by about 33% after the heat treatment, which is attributed to the effect of precipitation-hardening.展开更多
Ni-W-P-CeO2-SiO2 nano-composite coatings were prepared on the carbon steel surface by pulse co-deposition of nickel, tungsten, phosphorus, nano-CeO2 and nano-SiO2 particles. The influence of nano-SiO2 particles concen...Ni-W-P-CeO2-SiO2 nano-composite coatings were prepared on the carbon steel surface by pulse co-deposition of nickel, tungsten, phosphorus, nano-CeO2 and nano-SiO2 particles. The influence of nano-SiO2 particles concentrations in electrolyte on microstructures and properties of the nano-composite coatings were researched, and the characteristics were assessed by chemical compositions, element distribution, deposition rate, microhardness and microstructures. The results indicate that when nano-SiO2 particles concentrations in electrolyte are controlled at 20 g·L-1, the deposition rate with 27.07 μm·h-1 and the microhardness with 666 Hv of the nano-composite coatings are highest, element line scanning and area scanning analyses show that the average contents of elements W, P, Si and Ce in the nano-composite coatings are close, displaying that the distribution of every element within the nano-composite coatings is even. An increase in nano-SiO2 particles concentrations in electrolyte (when lower than 20 g·L-1) leads to refinement in grain structure of nano-composite coatings, but when it improved to 30 g·L-1, the crystallite sizes increase again and in the meantime there are a lot of small boss with nodulation shape appearing on the surface of nano-composite coatings.展开更多
The microstructures and crack propagating characteristic of Si 3N 4 (μ)/SiC (n, w) composite ceramic were studied with AEM. The Si 3N 4 (μ)/SiC (n, w) composite ceramic consists of β Si 3N 4, β SiC, a smal...The microstructures and crack propagating characteristic of Si 3N 4 (μ)/SiC (n, w) composite ceramic were studied with AEM. The Si 3N 4 (μ)/SiC (n, w) composite ceramic consists of β Si 3N 4, β SiC, a small amount of α Si 3N 4 and α SiC, and amorphous phase. Most of Si 3N 4 grains were equiaxed crystal and also there were some bulky columnar ones. Most of SiC particles and SiC whiskers distributed at the Si 3N 4 grain boundaries and a few of smaller SiC particles in the Si 3N 4 grains. Most of amorphous structure was in the junction of several Si 3N 4 grains and thin amorphous layer was observed only at a few of Si 3N 4 boundaries. Failured cracks propagated mainly along the boundaries of the Si 3N 4 grains and partially passed through Si 3N 4 grains. The path of crack propagating might change, branching and twisting of the cracks might occur when the expanding crack meet the SiC particle and/or SiC whisker. Effect of the microstructure on strength and toughness of the composite ceramic was briefly discussed.展开更多
Refractory high/medium-entropy alloys(RH/MEAs)are known for their outstanding performance at el-evated temperatures;however,they usually exhibit poor room-temperature plasticity,which can be at-tributed to the non-uni...Refractory high/medium-entropy alloys(RH/MEAs)are known for their outstanding performance at el-evated temperatures;however,they usually exhibit poor room-temperature plasticity,which can be at-tributed to the non-uniform deformation that occurs at room temperature.Once cracks nucleate,they will rapidly propagate into vertical splitting cracks.Here,we introduce multiple phases including FCC and HCP phases into the NbMoTa RMEA via appropriate addition of carbon.The results show that multiple-phase synergy effectively suppresses non-uniform deformation,thereby delaying the onset of vertical splitting cracks.An optimal combination of compressive strength-plasticity is achieved by the(NbMoTa)_(92.5)C_(7.5) alloy.The significant improvement in room-temperature mechanical properties can be attributed to its hierarchical microstructure:in the mesoscale,the BCC matrix is divided by eutectic structures;while at the microscale,the BCC matrix is further refined by abundant lath-like FCC precipitates.The FCC precip-itates contain high-density stacking faults,acting as a dislocation source under compressive loading.The HCP phase in the eutectic microstructures,in turn,acts as a strong barrier to dislocation movement and simultaneously increases the dislocation storage capacity.These findings open a new route to tailor the microstructure and mechanical properties of RH/MEAs.展开更多
High entropy alloys(HEAs)have recently received extensive attention due to their appealing mechani-cal performance given their simple phase formation.This study utilized laser powder bed fusion(LPBF)to fabricate high-...High entropy alloys(HEAs)have recently received extensive attention due to their appealing mechani-cal performance given their simple phase formation.This study utilized laser powder bed fusion(LPBF)to fabricate high-performance HEA components.By processing respective powder blends,LPBF enabled the fabrication of stronger composites with a uniformly distributed reinforcing phase.Here,the impact of varying content of nano-scale TiC(1-3 wt%)particles for strengthening the CoCrFeMnNi HEA was ex-plored.The microstructural features and mechanical properties of the HEA composites were investigated in detail.The introduction of nano-scale TiC into the HEA matrix encouraged the development of cross-scale hierarchical microstructure and eliminated the formation of oxide inclusions.Incorporating more nano-TiC led to a higher dislocation density and more refined microstructure in the HEA composites,whereas it posed little influence on the anisotropy of the HEA matrix which typically featured a<001>texture along the building direction.With an optimized content of nano-TiC(1-2 wt%),the strength-ductility trade-offcan be overcome by exploiting multiple strengthening mechanisms encompassing grain boundary strengthening,solid solution strengthening,Orowan strengthening,and dislocation strengthen-ing.The HEA composites showed a favored strength-ductility combination with a yield strength of 748-882 MPa,ultimate tensile strength of 931-1081 MPa,and fracture elongation of 23%-29%.This study demonstrates that the introduction of nano-scale TiC is an effective way to simultaneously improve the strength and ductility of additively manufactured HEA materials.展开更多
Ni-W-P base composites containing CeO2 and SiO2 nano-particles were prepared on common carbon steel surface by pulse co-deposition of Ni,W,P,CeO2 and SiO2 nano-particles.The influence of SiO2 concentrations in bath on...Ni-W-P base composites containing CeO2 and SiO2 nano-particles were prepared on common carbon steel surface by pulse co-deposition of Ni,W,P,CeO2 and SiO2 nano-particles.The influence of SiO2 concentrations in bath on microstructures and properties of Ni-W-P/CeO2-SiO2 composites was studied,and the characteristics were assessed by chemical compositions,element distribution,surface morphologies,deposition rate and microhardness.The results indicate that when SiO2 concentration in bath is controlled at 20 g/L,the composites possess the fastest deposition rate,the highest microhardness,compact microstructures,smaller crystallite sizes and uniform distribution of W,P,Ce and Si within Ni-W-P matrix metal.Increasing SiO2 concentration in bath from 10 to 20 g/L leads to the refinement in grain size and the inhomogeneity of microstructures.While when SiO2 concentration is increased to 30 g/L,the crystallite sizes increase again and some bosses with nodulation shape appear on the surface of composites.展开更多
Ferroelastic rare earth tantalates(RETaO_(4))are widely researched as the next-generation thermal barrier coatings(TBCs),and RETaO_(4)powders are hugely significant for synthesizing their coatings.The current research...Ferroelastic rare earth tantalates(RETaO_(4))are widely researched as the next-generation thermal barrier coatings(TBCs),and RETaO_(4)powders are hugely significant for synthesizing their coatings.The current research used chemical co-precipitation within an automated experimental device to synthesize RETaO_(4)(RE=Nd,Sm,Gd,Ho,Er)powders.The device automatically monitored and controlled the solutions'pH,improving the chemical co-precipitation efficiency.The crystal structure and microstructure of the RETaO_(4)powders can be controlled by changing the annealing temperature,and the materials undergo an m'-m phase transition.The m'-RETaO_(4)powders exhibit nano-size grains,while m-RETaO_(4)powders evince micron-size grains,altered by the annealing temperatures.A simultaneous thermal analysis es-timates the reversive ferroelastic tetragonal-monoclinic phase transition temperatures.Overall,this research focuses on the synthesis,crystal structures,microstructures,and phase transition of the fabricated RETaO_(4)powders.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.U24B2056,52505361)China Postdoctoral Science Foundation(Grant No.2025M774308)。
文摘Developing precision forming of magnesium alloy micro-grooved heat pipes is of great significance for improving the lightweight level of aerospace thermal management systems.In this paper,the electrically-assisted extrusion of magnesium alloy heat pipes is explored,and the effects of extrusion and electrical parameters on the forming accuracy,microstructures,and mechanical properties are studied.Finite element simulation found that electrifying the extrusion ram and preheating the extrusion cylinder could effectively ensure the billet temperature,and an extrusion window(30-60 s)could be obtained.Reducing the extrusion velocity and increasing the current could both reduce the extrusion load.Within the range of the studied parameters,the micro-grooved heat pipes are relatively fully formed.It is found that increasing the extrusion velocity and electrical parameters would increase the grain size of the magnesium alloy.While the electrical parameter increases from 0 to 300 A,the grain size increases from~5.9 to~12.6μm,and the tensile strength and yield strength of the extruded profiles are also 20.7%and 16.8%lower than those without current.The tensile fracture surface shows that under the parameters of high extrusion velocity and high current,the fracture morphology changes from dimples and cleavage planes to large-area river patterns,and the fracture mode changes from the mixed ductile-brittle fracture to the brittle fracture.Under the extrusion parameters of 0.5 mm/s and 100 A,the extrusion load is reduced by 1.0-1.6 T,the cross-sectional filling rate is as high as 97.5%,and the size deviation of the micro-ribs(0.8 mm)is only±5μm.Simultaneously,under these parameters,the grain size does not significantly coarsen,and the strength and plasticity of the heat pipe increase slightly.This work provides theoretical and technical support for the development of precision forming technology of lightweight aerospace heat pipes.
基金supported by National Natural Science Foundation of China(Grant No.52171032)Hebei Natural Science Foundation(Grant No.E2023501002)Fundamental Research Funds for the Central Universities(Grant No.2024GFYD003)。
文摘High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as notable solid-state welding and processing techniques,have been proved effectiveness in enhancing microstructures and mechanical properties of HEAs.This review article summarizes the current status of FSW/P of HEAs.The welding materials and conditions used for FSW/P in HEAs are reviewed and discussed.The effects of FSW/P on the evolutions of grain structure,texture,dislocation,and secondary phase for different HEAs are highlighted.Furthermore,the influences of FSW/P on the mechanical properties of various HEAs are analyzed.Finally,potential applications,challenges,and future directions of FSW/P in HEAs are forecasted.Overall,FSW/P enable to refine grains of HEAs through dynamic recrystallization and to activate diverse deformation mechanisms of HEAs through tailoring phase structures,thereby significantly improving the strength,hardness,and ductility of both single-and dual-phase HEAs.Future progress in this field will rely on comprehensive optimization of processing parameters and alloy composition,integration of multi-scale modeling with advanced characterization for in-depth exploration of microstructural mechanisms,systematic evaluation of functional properties,and effective bridging of the gap between laboratory research and industrial application.The review aims to provide an overview of recent advancements in the FSW/P of HEAs and encourage further research in this area.
基金financially supported by the National Key Research and Development Program of China(No.2021YFB3701000)the National Natural Science Foundation of China(Nos.52471118,52101125,U2037601,and U21A2048)Young Elite Scientists Sponsorship Program by CAST,China(No.2022QNRC001)。
文摘The dependence of shrinkage porosities on microstructure characteristics of Mg−12Al alloy was investigated.The distribution,morphology,size,and number density of shrinkage porosities were analyzed under different cooling rates.The relationship between shrinkage porosities and microstructure characteristics was discussed in terms of temperature conditions,feeding channel characteristics,and feeding capacity.Further,the feeding behavior of the residual liquid phase in the solid skeleton was quantified by introducing permeability.Results show a strong correlation between the solid microstructure skeleton and shrinkage porosity characteristics.An increase in permeability corresponds to a declining number density of shrinkage porosities.This study aims to provide a more complete understanding how to reduce shrinkage porosities by controlling microstructure characteristics.
基金supported by the National Natural Science Foundation of China(No.62374142)Fundamental Research Funds for the Central Universities(Nos.20720220085 and 20720240064)+2 种基金External Cooperation Program of Fujian(No.2022I0004)Major Science and Technology Project of Xiamen in China(No.3502Z20191015)Xiamen Natural Science Foundation Youth Project(No.3502Z202471002)。
文摘Super-fine electrohydrodynamic inkjet(SIJ)printing of perovskite nanocrystal(PNC)colloid ink exhibits significant potential in the fabrication of high-resolution color conversion microstructures arrays for fullcolor micro-LED displays.However,the impact of solvent on both the printing process and the morphology of SIJ-printed PNC color conversion microstructures remains underexplored.In this study,we prepared samples of CsPbBr3PNC colloid inks in various solvents and investigated the solvent's impact on SIJ printed PNC microstructures.Our findings reveal that the boiling point of the solvent is crucial to the SIJ printing process of PNC colloid inks.Only does the boiling point of the solvent fall in the optimal range,the regular positioned,micron-scaled,conical PNC microstructures can be successfully printed.Below this optimal range,the ink is unable to be ejected from the nozzle;while above this range,irregular positioned microstructures with nanoscale height and coffee-ring-like morphology are produced.Based on these observations,high-resolution color conversion PNC microstructures were effectively prepared using SIJ printing of PNC colloid ink dispersed in dimethylbenzene solvent.
基金supported by the National Natural Science Foundation of China(No.52274318).
文摘A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.
文摘This study investigated enhancing the wear resistance of Ti6Al4V alloys for medical applications by incorporating Ti C nanoreinforcements using advanced spark plasma sintering(SPS). The addition of up to 2.5wt% Ti C significantly improved the mechanical properties, including a notable 18.2% increase in hardness(HV 332). Fretting wear tests against 316L stainless steel(SS316L) balls demonstrated a 20wt%–22wt% reduction in wear volume in the Ti6Al4V/Ti C composites compared with the monolithic alloy. Microstructural analysis revealed that Ti C reinforcement controlled the grain orientation and reduced the β-phase content, which contributed to enhanced mechanical properties. The monolithic alloy exhibited a Widmanstätten lamellar microstructure, while increasing the Ti C content modified the wear mechanisms from ploughing and adhesion(0–0.5wt%) to pitting and abrasion(1wt%–2.5wt%). At higher reinforcement levels, the formation of a robust oxide layer through tribo-oxide treatment effectively reduced the wear volume by minimizing the abrasive effects and plastic deformation. This study highlights the potential of SPS-mediated Ti C reinforcement as a transformative approach for improving the performance of Ti6Al4V alloys, paving the way for advanced medical applications.
基金supported from the National Natural Science Foundation of China(No.52371062)the Open Foundation from National Key Laboratory of Materials Behavior and Evaluation Technology in Space Environments,China,the National Key Research and Development Program of China(No.2020YFB2007900)the National Major Science and Technology Projects of China(No.2017-VI-0020-0093).
文摘It is one of the big bottleneck problems for graphene to be uniformly distributed in ceramic matrix composites. A two-step approach was applied to prepare Graphene Nanoplatelets/Yt tria-Stabilized Zirconia(GNPs/YSZ) composites. Initially, GNPs were combined with YSZ through nanoparticle regranulation technology to obtain uniformly dispersed powders. Subsequently, the prepared powders were sintered by Spark Plasma Sintering(SPS). Systematic investigation was carried out to examine how GNPs regulate the phase, microstructures, and nanomechanical properties of GNPs/YSZ composite ceramics with different sintering temperatures.Results show that the GNPs can inhibit the coalescence of adjacent grains in YSZ ceramics. Herein,we propose that the intensity ratio of 2D peak to G peak of GNPs in Raman spectrum serves as a key indicator to assess the nanomechanical properties of GNPs/YSZ composites. When the intensity ratio of 2D peak to G peak is 0.5–0.6, the GNPs/YSZ composites obtained in the sintering temperature range of 1 200–1 250.C exhibit excellent nanomechanical properties such as hardness,elastic modulus, wear and creep resistance.
基金Funded by the National Natural Science Foundation of China(Nos.U23A20672,52171270,51879168)the PI Project of Southern Marine Science and Engineering Guangdong Laboratory(Guangzhou)(GML20240001,GML2024009)。
文摘We have described in detail the effects of nano-SiO_(2),nano-CaCO_(3),carbon nanotubes,and nano-Al_(2)O_(3) on geopolymer concrete from the perspectives of macro mechanics and microstructure.The existing research results show that the mechanism of nano-materials on geopolymer concrete mainly includes the filling effect,nucleation effect,and bridging effect,the appropriate amount of nano-materials can be used as fillers to reduce the porosity of geopolymer concrete,and can also react with Ca(OH)2 to produce C-S-H gel,thereby improving the mechanical properties of geopolymer concrete.The optimum content of nano-SiO_(2) is between 1.0%and 2.0%.The optimum content of nano-CaCO_(3) is between 2.0%and 3.0%.The optimum content of carbon nanotubes is between 0.1%and 0.2%.The optimum content of nano-Al_(2)O_(3) is between 1.0%and 2.0%.The main problems existing in the research and application of nanomaterial-modified geopolymer concrete are summarized,which lays a foundation for the further application of nanomaterial in geopolymer concrete.
基金Applied Basic Research Plans Program of Yunnan Province(2007E187M)Scientific Research Fund (2006-02)Analysis and Measurement Research Fund (2007-22) of Kunming University of Science and Technology
文摘Ni-W-P-CeO2-SiO2 nano-composite coatings were prepared on common carbon steel surface by pulse electrodeposition of nickel, tungsten, phosphorus, rare earth （nano-CeO2） and silicon carbide （nano-SiO2） particles. The effects of nano-CeO2 concentrations in electrolyte on microstructures and properties of nano-composite coatings were studied. The samples were characterized with chemical compositions, elements distributions, microhardness and microstructures. The results indicated that when nano-CeO2 concentration was controlled at 10 g/L, the nano-composite coatings possessed higher microhardness and compact microstmctures with clear outline of spherical matrix metal crystallites, fine crystallite sizes and uniform distribution of elements W, P, Ce and Si within the Ni-W-P matrix metal. Increasing the nano-CeO2 particles concentrations from 4 to 10 g/L led to refinement in grain structure and improvement of microstructures, while when increased to 14 g/L, the crystallite sizes began to increase again and there were a lot of small boss with nodulation shape appearing on the nano-composite coatings surface.
基金Natural Science Foundation of Shandong Province of China(ZR2023QE193)。
文摘The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal hot extrusion parameters are determined as ingot initial temperature of 380°C and extrusion speed of 3 mm/s.The hot-extruded aluminum alloy after T6 heat treatment presents superior mechanical properties with yield strength of 519.6 MPa,ultimate tensile strength of 582.1 MPa,and elongation of 11.0%.Compared with the properties of gravity-cast and liquid-forged alloys,the yield strength of hot-extruded alloy increases by 30.8%and 4.9%,and the ultimate tensile strength improves by 43.5%and 10.2%,respectively.The significant improvement in tensile strength of the hot-extruded alloys is attributed to the elimination of casting defects and the refinement of matrix grain and eutectic phases.In addition,the hot-extruded alloy demonstrates superior plasticity compared with the liquid-forged alloy.This is because severe plastic deformation occurs during hot extrusion,which effectively breaks and disperses the eutectic phases,facilitating the dissolution and precipitation of the second phases and inhibiting the microcrack initiation.
文摘The effect of different intermediate annealing heat treatments on the surface microstructures and anodic oxide film structures of rolled Al-5.6Mg sheets was studied.The results show that when the continuous annealing is used to control microstructures of the sheets instead of the static state annealing in the intermediate annealing process,the surface grain size of the sheets can be reduced by about 65.7%,and the size of the Mg precipitation phase(Mg_(2)Al_(3))can be reduced by about 67%.Under the combined influence of grain size,precipitation phase,and texture,the highest glossiness can be obtained,which is attributed to continuous intermediate annealing and stabilization annealing at low temperature.The uniform grain and precipitation structures is beneficial to reducing the inhomogeneous dissolution of the oxide film and to obtain the anodic oxide film with uniform thickness and high glossiness.
基金supported by the National Natural Science Foundation of China (Nos. 21571157, U1604123, and 51473149)Outstanding Young Talent Research Fund of Zhengzhou University (1521320001)+1 种基金the Open Project Foundation of Key Laboratory of Advanced Energy Materials Chemistry (Ministry of Education) (2017–29),Nankai UniversityOpen Project Foundation of Key Laboratory of Inorganic Synthesis and Preparation of Jilin University
文摘Metal–organic frameworks(MOFs) are of great interest as potential electrochemically active materials.However, few studies have been conducted into understanding whether control of the shape and components of MOFs can optimize their electrochemical performances due to the rational realization of their shapes. Component control of MOFs remains a significant challenge. Herein, we demonstrate a solvothermal method to realize nanostructure engineering of 2D nanoflake MOFs. The hollow structures withNi/Co-and Ni-MOF(denoted as Ni/Co-MOF nanoflakes and Ni-MOF nanoflakes) were assembled for their electrochemical performance optimizations in supercapacitors and in the oxygen reduction reaction(ORR). As a result, the Ni/CoMOF nanoflakes exhibited remarkably enhanced performance with a specific capacitance of 530.4 F g^(-1)at 0.5 A g^(-1)in1 M LiO H aqueous solution, much higher than that of NiMOF(306.8 F g^(-1)) and ZIF-67(168.3 F g^(-1)), a good rate capability, and a robust cycling performance with no capacity fading after 2000 cycles. Ni/Co-MOF nanoflakes also showed improved electrocatalytic performance for the ORR compared to Ni-MOF and ZIF-67. The present work highlights the significant role of tuning 2D nanoflake ensembles of Ni/Co-MOF in accelerating electron and charge transportation for optimizing energy storage and conversion devices.
基金supported by the National High-Tech Research and Development Program of China (No.2002AA302502)
文摘A bulk nanostructured Al-10.0Zn-2.8Mg-1.8Cu alloy was synthesized by cryomilling first and then by spark plasma sintering （SPS）, and the effect of heat treatment on the microstructures and mechanical properties of this alloy were studied. Most MgZn2 particles with a coarse size lie on the grain boundaries of the SPS-processed sample. After solid solution and artificial aging, fine spherical-like MgZn2 particles precipitate uniformly in the grain interiors. No obvious grain growth is found after the heat treatment. A nanoindentation study indicates that no clear change is found in the Yong＇s modulus of the nanostructured alloy after the heat treatment. However, the hardness of the nanostructured alloy increases by about 33% after the heat treatment, which is attributed to the effect of precipitation-hardening.
基金Projects supported by Applied Basic Research Plans Programof Yunnan Province (2007E 187M)Scientific Research Fund(2006-02)Analysis and Measurement Research Fund (2007-22) of Kunming University of Science and Technology
文摘Ni-W-P-CeO2-SiO2 nano-composite coatings were prepared on the carbon steel surface by pulse co-deposition of nickel, tungsten, phosphorus, nano-CeO2 and nano-SiO2 particles. The influence of nano-SiO2 particles concentrations in electrolyte on microstructures and properties of the nano-composite coatings were researched, and the characteristics were assessed by chemical compositions, element distribution, deposition rate, microhardness and microstructures. The results indicate that when nano-SiO2 particles concentrations in electrolyte are controlled at 20 g·L-1, the deposition rate with 27.07 μm·h-1 and the microhardness with 666 Hv of the nano-composite coatings are highest, element line scanning and area scanning analyses show that the average contents of elements W, P, Si and Ce in the nano-composite coatings are close, displaying that the distribution of every element within the nano-composite coatings is even. An increase in nano-SiO2 particles concentrations in electrolyte (when lower than 20 g·L-1) leads to refinement in grain structure of nano-composite coatings, but when it improved to 30 g·L-1, the crystallite sizes increase again and in the meantime there are a lot of small boss with nodulation shape appearing on the surface of nano-composite coatings.
文摘The microstructures and crack propagating characteristic of Si 3N 4 (μ)/SiC (n, w) composite ceramic were studied with AEM. The Si 3N 4 (μ)/SiC (n, w) composite ceramic consists of β Si 3N 4, β SiC, a small amount of α Si 3N 4 and α SiC, and amorphous phase. Most of Si 3N 4 grains were equiaxed crystal and also there were some bulky columnar ones. Most of SiC particles and SiC whiskers distributed at the Si 3N 4 grain boundaries and a few of smaller SiC particles in the Si 3N 4 grains. Most of amorphous structure was in the junction of several Si 3N 4 grains and thin amorphous layer was observed only at a few of Si 3N 4 boundaries. Failured cracks propagated mainly along the boundaries of the Si 3N 4 grains and partially passed through Si 3N 4 grains. The path of crack propagating might change, branching and twisting of the cracks might occur when the expanding crack meet the SiC particle and/or SiC whisker. Effect of the microstructure on strength and toughness of the composite ceramic was briefly discussed.
基金financial support from the Na-tional Natural Science Foundation of China(No.52231006)National Key Research and Development Program of China(No.2017YFB0702003)the National Natural Science Foundation of China(No.51871217).
文摘Refractory high/medium-entropy alloys(RH/MEAs)are known for their outstanding performance at el-evated temperatures;however,they usually exhibit poor room-temperature plasticity,which can be at-tributed to the non-uniform deformation that occurs at room temperature.Once cracks nucleate,they will rapidly propagate into vertical splitting cracks.Here,we introduce multiple phases including FCC and HCP phases into the NbMoTa RMEA via appropriate addition of carbon.The results show that multiple-phase synergy effectively suppresses non-uniform deformation,thereby delaying the onset of vertical splitting cracks.An optimal combination of compressive strength-plasticity is achieved by the(NbMoTa)_(92.5)C_(7.5) alloy.The significant improvement in room-temperature mechanical properties can be attributed to its hierarchical microstructure:in the mesoscale,the BCC matrix is divided by eutectic structures;while at the microscale,the BCC matrix is further refined by abundant lath-like FCC precipitates.The FCC precip-itates contain high-density stacking faults,acting as a dislocation source under compressive loading.The HCP phase in the eutectic microstructures,in turn,acts as a strong barrier to dislocation movement and simultaneously increases the dislocation storage capacity.These findings open a new route to tailor the microstructure and mechanical properties of RH/MEAs.
基金This work was financially supported by the National Natural Science Foundation of China(Nos.11972202,51905279).
文摘High entropy alloys(HEAs)have recently received extensive attention due to their appealing mechani-cal performance given their simple phase formation.This study utilized laser powder bed fusion(LPBF)to fabricate high-performance HEA components.By processing respective powder blends,LPBF enabled the fabrication of stronger composites with a uniformly distributed reinforcing phase.Here,the impact of varying content of nano-scale TiC(1-3 wt%)particles for strengthening the CoCrFeMnNi HEA was ex-plored.The microstructural features and mechanical properties of the HEA composites were investigated in detail.The introduction of nano-scale TiC into the HEA matrix encouraged the development of cross-scale hierarchical microstructure and eliminated the formation of oxide inclusions.Incorporating more nano-TiC led to a higher dislocation density and more refined microstructure in the HEA composites,whereas it posed little influence on the anisotropy of the HEA matrix which typically featured a<001>texture along the building direction.With an optimized content of nano-TiC(1-2 wt%),the strength-ductility trade-offcan be overcome by exploiting multiple strengthening mechanisms encompassing grain boundary strengthening,solid solution strengthening,Orowan strengthening,and dislocation strengthen-ing.The HEA composites showed a favored strength-ductility combination with a yield strength of 748-882 MPa,ultimate tensile strength of 931-1081 MPa,and fracture elongation of 23%-29%.This study demonstrates that the introduction of nano-scale TiC is an effective way to simultaneously improve the strength and ductility of additively manufactured HEA materials.
基金Project(20806035) supported by the National Natural Science Foundation of ChinaProject(2009CI026) supported by Back-up Personnel Foundation of Academic and Technology Leaders of Yunnan Province,China+4 种基金Project(KKZ6200927001) supported by Opening Fund of Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences Project(2007E187M) supported by Applied Basic Research Plans of Yunnan Province,ChinaProject(08C0025) supported by Scientific Research Fund of Yunnan Provincial Education Department, China Project(KKZ3200927029) supported by Training Foundation for Talents of Kunming University of Science and Technology,ChinaProject(2008-003) supported by Analysis and Measurement Research Fund of Kunming University of Science and Technology,China
文摘Ni-W-P base composites containing CeO2 and SiO2 nano-particles were prepared on common carbon steel surface by pulse co-deposition of Ni,W,P,CeO2 and SiO2 nano-particles.The influence of SiO2 concentrations in bath on microstructures and properties of Ni-W-P/CeO2-SiO2 composites was studied,and the characteristics were assessed by chemical compositions,element distribution,surface morphologies,deposition rate and microhardness.The results indicate that when SiO2 concentration in bath is controlled at 20 g/L,the composites possess the fastest deposition rate,the highest microhardness,compact microstructures,smaller crystallite sizes and uniform distribution of W,P,Ce and Si within Ni-W-P matrix metal.Increasing SiO2 concentration in bath from 10 to 20 g/L leads to the refinement in grain size and the inhomogeneity of microstructures.While when SiO2 concentration is increased to 30 g/L,the crystallite sizes increase again and some bosses with nodulation shape appear on the surface of composites.
基金the Rare and Precious Metals Material Genetic Engineering Project of Yunnan Province(202102AB080019-1)National Key Research and Development Program of China(2022YFB3708600)the National Natural Science Foundation of China(91960103).
文摘Ferroelastic rare earth tantalates(RETaO_(4))are widely researched as the next-generation thermal barrier coatings(TBCs),and RETaO_(4)powders are hugely significant for synthesizing their coatings.The current research used chemical co-precipitation within an automated experimental device to synthesize RETaO_(4)(RE=Nd,Sm,Gd,Ho,Er)powders.The device automatically monitored and controlled the solutions'pH,improving the chemical co-precipitation efficiency.The crystal structure and microstructure of the RETaO_(4)powders can be controlled by changing the annealing temperature,and the materials undergo an m'-m phase transition.The m'-RETaO_(4)powders exhibit nano-size grains,while m-RETaO_(4)powders evince micron-size grains,altered by the annealing temperatures.A simultaneous thermal analysis es-timates the reversive ferroelastic tetragonal-monoclinic phase transition temperatures.Overall,this research focuses on the synthesis,crystal structures,microstructures,and phase transition of the fabricated RETaO_(4)powders.
