A new way of designing and preparing silicon nitride ceramic composite with high fracture toughness and nacre structure has been proposed. To mimic the laminated structure of nacre, Si_3N_4 matrix ceramic layer can be...A new way of designing and preparing silicon nitride ceramic composite with high fracture toughness and nacre structure has been proposed. To mimic the laminated structure of nacre, Si_3N_4 matrix ceramic layer can be obtained through compacting rolling method. To mimic the secondary toughening of nacre structure, SiC whisker is added into Si_3N_4 and acts as the secondary toughening phase. Boron nitride (BN)is selected to mimic the organic layer in nacre so as to form the weak interfaces between Si_3N_4 layers. Alumina is added into BN to adjust the bonding strength of the interface.The Si_3N_4 sheets are stacked into the die after coating with BN. After the removal of the organic matter in them, the green body is hot pressed at 1820℃for 1.5 hours under N_2 atmosphere. The fracture toughness of the so-made Si_3N_4 composite at room temperature is 20.36MPa m￣(1/2), the three-point bending strength at room temperature is 651.47MPa. The crack spreads and deflects along the interface between BN and Si_3N_4 layer and extends through the BN layer into Si_3N_4 layer. The improvement of the fracture toughness may be due to the staircase-shape-like crack which provides the long crack path, the fracture and deformation of Si_3N_4 layer, and the pullout of SiC whiskers from the Si_3N_4 layer.展开更多
文摘A new way of designing and preparing silicon nitride ceramic composite with high fracture toughness and nacre structure has been proposed. To mimic the laminated structure of nacre, Si_3N_4 matrix ceramic layer can be obtained through compacting rolling method. To mimic the secondary toughening of nacre structure, SiC whisker is added into Si_3N_4 and acts as the secondary toughening phase. Boron nitride (BN)is selected to mimic the organic layer in nacre so as to form the weak interfaces between Si_3N_4 layers. Alumina is added into BN to adjust the bonding strength of the interface.The Si_3N_4 sheets are stacked into the die after coating with BN. After the removal of the organic matter in them, the green body is hot pressed at 1820℃for 1.5 hours under N_2 atmosphere. The fracture toughness of the so-made Si_3N_4 composite at room temperature is 20.36MPa m￣(1/2), the three-point bending strength at room temperature is 651.47MPa. The crack spreads and deflects along the interface between BN and Si_3N_4 layer and extends through the BN layer into Si_3N_4 layer. The improvement of the fracture toughness may be due to the staircase-shape-like crack which provides the long crack path, the fracture and deformation of Si_3N_4 layer, and the pullout of SiC whiskers from the Si_3N_4 layer.
