The application status of friction stir welding technology is introduced,and the application research of advanced FSW technology in the manufacture of high-speed electric multiple unit aluminum alloy body is analyzed,...The application status of friction stir welding technology is introduced,and the application research of advanced FSW technology in the manufacture of high-speed electric multiple unit aluminum alloy body is analyzed,including the application of traditional friction stir welding technology to a combination of a lap joint and butt joint,and butt joint of large thick plate by both sides process,also introduces bobbin-tool friction stir welding to a butt joint and three-dimensional space curved friction stir welding to T-joint. At the same time the future development trend of new FSW technology derived from traditional FSW technology in rail vehicle manufacturing industry is put forward. As the fast developing of critical technology used on railway vehicles,quick applying advanced welding technology will affect products quality,manufacturing cost and production cycle time directly,and it certainly will be one of the approaches to develop markets by all the railway vehicles manufacturing enterprises.展开更多
The wheel-rail adhesion control for regenerative braking systems of high speed electric multiple unit trains is crucial to maintaining the stability,improving the adhesion utilization,and achieving deep energy recover...The wheel-rail adhesion control for regenerative braking systems of high speed electric multiple unit trains is crucial to maintaining the stability,improving the adhesion utilization,and achieving deep energy recovery.There remain technical challenges mainly because of the nonlinear,uncertain,and varying features of wheel-rail contact conditions.This research analyzes the torque transmitting behavior during regenerative braking,and proposes a novel methodology to detect the wheel-rail adhesion stability.Then,applications to the wheel slip prevention during braking are investigated,and the optimal slip ratio control scheme is proposed,which is based on a novel optimal reference generation of the slip ratio and a robust sliding mode control.The proposed methodology achieves the optimal braking performancewithoutthewheel-railcontactinformation.Numerical simulation results for uncertain slippery rails verify the effectiveness of the proposed methodology.展开更多
This paper shows how to improve the hydrodynamics performance of a ship by solving a shape optimization design problem at different speeds using the simulation-based design(SBD) technique. The SBD technique is impleme...This paper shows how to improve the hydrodynamics performance of a ship by solving a shape optimization design problem at different speeds using the simulation-based design(SBD) technique. The SBD technique is implemented by integrating the advanced CFD codes, the global optimization algorithms and the geometry modification methods, which offers a new way for the hullform optimization design and the configuration innovation. The multiple speed integrated optimization for the hullform design is a challenge. In this paper, an example of the technique application for a fishing ship hullform optimization at different speeds is demonstrated. In this optimization process, the free-form deformation method is applied to automatically modify the geometry of the ship, and the multi-objective particle swarm optimization(MOPSO) algorithm is adopted for exploring the design space. Two objective functions, the total resistances at two different speeds(12 kn and 14 kn) are assessed by the RANS solvers. The optimization results show that the decrease of the total resistance is significant after the optimization at the two speeds, with a reduction of 5.0% and 11.2%, respectively. Finally, dedicated experimental validations for the design model and the optimized model are carried out for the computation and the optimization processes. At the two speeds, the reduction of the total resistance in the model scale is about 6.0% and 11.8% after the optimization. It is a valuable result in view of the small modifications allowed and the good initial performances of the original model. The given practical example demonstrates the feasibility and the superiority of the proposed SBD technique for the multiple speed integrated optimization.展开更多
基金supported by Changchun Science and Technology Innovation"Double Tenth Project"(Grant No.17SS024)Technical Development Project of CRRC Changchun Railway Vehicles Co.,Ltd(Grant No.16GCZX006)
文摘The application status of friction stir welding technology is introduced,and the application research of advanced FSW technology in the manufacture of high-speed electric multiple unit aluminum alloy body is analyzed,including the application of traditional friction stir welding technology to a combination of a lap joint and butt joint,and butt joint of large thick plate by both sides process,also introduces bobbin-tool friction stir welding to a butt joint and three-dimensional space curved friction stir welding to T-joint. At the same time the future development trend of new FSW technology derived from traditional FSW technology in rail vehicle manufacturing industry is put forward. As the fast developing of critical technology used on railway vehicles,quick applying advanced welding technology will affect products quality,manufacturing cost and production cycle time directly,and it certainly will be one of the approaches to develop markets by all the railway vehicles manufacturing enterprises.
基金supported by the National Natural Science Foundation of China(Grant 51305437)Guangdong Innovative Research Team Program of China(Grant201001D0104648280)
文摘The wheel-rail adhesion control for regenerative braking systems of high speed electric multiple unit trains is crucial to maintaining the stability,improving the adhesion utilization,and achieving deep energy recovery.There remain technical challenges mainly because of the nonlinear,uncertain,and varying features of wheel-rail contact conditions.This research analyzes the torque transmitting behavior during regenerative braking,and proposes a novel methodology to detect the wheel-rail adhesion stability.Then,applications to the wheel slip prevention during braking are investigated,and the optimal slip ratio control scheme is proposed,which is based on a novel optimal reference generation of the slip ratio and a robust sliding mode control.The proposed methodology achieves the optimal braking performancewithoutthewheel-railcontactinformation.Numerical simulation results for uncertain slippery rails verify the effectiveness of the proposed methodology.
基金Project supported by the National Natural Science Foundation of China(Grant No.51479181)the Ministry of Industry and Information Technology [2012] No.534
文摘This paper shows how to improve the hydrodynamics performance of a ship by solving a shape optimization design problem at different speeds using the simulation-based design(SBD) technique. The SBD technique is implemented by integrating the advanced CFD codes, the global optimization algorithms and the geometry modification methods, which offers a new way for the hullform optimization design and the configuration innovation. The multiple speed integrated optimization for the hullform design is a challenge. In this paper, an example of the technique application for a fishing ship hullform optimization at different speeds is demonstrated. In this optimization process, the free-form deformation method is applied to automatically modify the geometry of the ship, and the multi-objective particle swarm optimization(MOPSO) algorithm is adopted for exploring the design space. Two objective functions, the total resistances at two different speeds(12 kn and 14 kn) are assessed by the RANS solvers. The optimization results show that the decrease of the total resistance is significant after the optimization at the two speeds, with a reduction of 5.0% and 11.2%, respectively. Finally, dedicated experimental validations for the design model and the optimized model are carried out for the computation and the optimization processes. At the two speeds, the reduction of the total resistance in the model scale is about 6.0% and 11.8% after the optimization. It is a valuable result in view of the small modifications allowed and the good initial performances of the original model. The given practical example demonstrates the feasibility and the superiority of the proposed SBD technique for the multiple speed integrated optimization.
