Slurry reactors are popular in many industrial processes,involved with numerous chemical and biological mixtures,solid particles with different concentrations and properties,and a wide range of operating conditions.Th...Slurry reactors are popular in many industrial processes,involved with numerous chemical and biological mixtures,solid particles with different concentrations and properties,and a wide range of operating conditions.These factors can significantly affect the hydrodynamic in the slurry reactors,having remarkable effects on the design,scale-up,and operation of the slurry reactors.This article reviews the influences of fluid physical properties,solid particles,and operating conditions on the hydrodynamics in slurry reactors.Firstly,the influence of fluid properties,including the density and viscosity of the individual liquid and gas phases and the interfacial tension,has been reviewed.Secondly,the solid particle properties(i.e.,concentration,density,size,wettability,and shape)on the hydrodynamics have been discussed in detail,and some vital but often ignored features,especially the influences of particle wettability and shape,as well as the variation of surface tension because of solid concentration alteration,are highlighted in this work.Thirdly,the variations of physical properties of fluids,hydrodynamics,and bubble behavior resulted from the temperature and pressure variations are also summarized,and the indirect influences of pressure on viscosity and surface tension are addressed systematically.Finally,conclusions and perspectives of these notable influences on the design and scale-up of industrial slurry reactors are presented.展开更多
The external loop airlift reactor(ELALR)is widely used for gasliquid reactions.It’s advantage of good heat and mass transfer rates compared to conventional bubble column reactors.In the case of fermentation applicati...The external loop airlift reactor(ELALR)is widely used for gasliquid reactions.It’s advantage of good heat and mass transfer rates compared to conventional bubble column reactors.In the case of fermentation application where a medium is highly viscous and coalescing in nature,internal in riser helps in the improvement of the interfacial area as well as in the reduction of liquidphase back mixing.The computational fluid dynamic(CFD)as a tool is used to design and scaleup of sectionalized external loop airlift reactor.The present work deals with computational fluid dynamics(CFD)techniques and experimental measurement of a gas holdup,liquid circulation velocity,liquid axial velocity,Sauter mean bubble diameter over a broad range of superficial gas velocity 0.0024≤UG≤0.0168 m s 1.The correlation has been made for bubble size distribution with specific power consumption for different plate configurations.The effects of an internal on different mass transfer models have been completed to assess their suitability.The predicted local mass transfer coefficient has been found higher in the sectionalized external loop airlift reactor than the conventional ELALR.展开更多
Toluene degradation performances were studied in a 10 L Two-Phase Partitioning Bioreactor(TPPB).The liquid phase consisted of a mixture of water and PDMS 50(Poly Di Methyl Siloxane,i.e.silicone oil,viscosity of 46 m P...Toluene degradation performances were studied in a 10 L Two-Phase Partitioning Bioreactor(TPPB).The liquid phase consisted of a mixture of water and PDMS 50(Poly Di Methyl Siloxane,i.e.silicone oil,viscosity of 46 m Pa·s) in the volume ratio of 75%/25%.Two series of experiments were carried out:in the first,the reactor was sequentially supplied with toluene whereas in the second,toluene was continuously supplied.Activated sludge from the wastewater treatment plant of Beaurade(Rennes,France) was used at an initial concentration of 0.5 dry mass g·(mixture L)^(-1).The elimination capacity(EC) was investigated as well as the change in biomass concentration over time.Toluene biodegradation was very ef ficient(removal ef ficiency,RE=100%) for toluene flows ranging from 0.2 to 1.2 ml·h^(-1),corresponding to elimination capacities of up to 104 g·m^(-3)·h^(-1).For a toluene flow of 1.2 ml·h^(-1),the biomass concentration measured at the end of the experiment was 4.7 dry mass g·(mixture L)^(-1).The oxygen concentration in the liquid phase was clearly not a limiting factor in these operating conditions.Based on these results,an extrapolation leading to the design of a large-scale pilot TPPB can now be considered to study toluene degradation performances in industrial conditions.展开更多
The impeller configuration with a six parabolic blade disk turbine below two down-pumping hydrofoil propellers, identified as PDT + 2CBY, was used in this study. The effect of the impeller diameter D, ranging from0.30...The impeller configuration with a six parabolic blade disk turbine below two down-pumping hydrofoil propellers, identified as PDT + 2CBY, was used in this study. The effect of the impeller diameter D, ranging from0.30 T to 0.40T(T as the tank diameter), on gas dispersion in a stirred tank of 0.48 m diameter was investigated by experimental and CFD simulation methods. Power consumption and total gas holdup were measured for the same impeller configuration PDT + 2CBY with four different D/T. Results show that with D/T increases from 0.30 to 0.40, the relative power demand(RPD) in a gas–liquid system decreases slightly. At low superficial gas velocity VSof 0.0078 m·s-1, the gas holdup increases evidently with the increase of D/T. However, at high superficial gas velocity, the system with D/T = 0.33 gets a good balance between the gas recirculation and liquid shearing rate, which resulted in the highest gas holdup among four different D/T. CFD simulation based on the two-fluid model along with the Population Balance Model(PBM) was used to investigate the effect of impeller diameter on the gas dispersion. The power consumption and total gas holdup predicted by CFD simulation were in reasonable agreement with the experimental data.展开更多
The influence of solid particles size,density and loading on the critical gas-inducing impeller speed was investigated in a gas–liquid–solid stirring tank equipped with a hollow Rushton impeller.Three types of solid...The influence of solid particles size,density and loading on the critical gas-inducing impeller speed was investigated in a gas–liquid–solid stirring tank equipped with a hollow Rushton impeller.Three types of solid particles,hollow glass beads with diameters of 300 μm,200 μm,100 μm,and 60 μm,silica gel and desalting resin,were used.It was found that the adding solid particles would change the critical impeller speed.For hollow glass beads and silica gel,whose relative densities were less than or equal to 1.5,the critical impeller speeds increased with the solid loading before reaching the maximum values,and then decreased to a value even lower than that without added solids.The size of the solids also had apparent influence on the critical impeller speed,and larger solid particles correspond to a smaller critical impeller speed.The experimental data also showed that the gasinducing was beneficial to the suspension of the solid particles.展开更多
A comprehensive 2D computational fluid dynamics （CFD） model was developed to simulate the flow behavior and catalytic dehydrogenation reaction of syngas in a heterogenous fixed-bed reactor （FBR）. The model combine...A comprehensive 2D computational fluid dynamics （CFD） model was developed to simulate the flow behavior and catalytic dehydrogenation reaction of syngas in a heterogenous fixed-bed reactor （FBR）. The model combined the porous medium CFD model with a reaction kinetics model. To acquire an accu- rate reaction kinetics model, a comprehensive reaction mechanism was studied for the heterogeneous catalytic dehydrogenation reaction ofsyngas over a supported metal catalyst. Based on the reaction mech- anism and a statistical test, a reliable kinetics model was proposed. The CFD model combined with the above kinetics model was validated with one set of experimental data. The CFD model was also used to predict key reaction variable distributions such as the temperature and the component concentrations in the reactor.展开更多
A fluid dynamic model for a gas-solid circulating fluidized bed （CFB） designed using two coupled riser reactors is developed and implemented numerically with code programmed in Matlab. The fluid dynamic model contai...A fluid dynamic model for a gas-solid circulating fluidized bed （CFB） designed using two coupled riser reactors is developed and implemented numerically with code programmed in Matlab. The fluid dynamic model contains heat and species mass balances to calculate temperatures and compositions for a carbonation/calcination loop process. Because of the high computational costs required to resolve the three-dimensional phenomena, a model representing a trade-offbetween computational time requirements and accuracy is developed. For dynamic processes with a solid flux between the two reactor units that depends on the fluid dynamics of both risers, a dynamic one-dimensional two-fluid model is sufficient. A two-fluid model using the constant particle viscosity closure for the stress term is used for the solid phase, and an algebraic turbulence model is applied to the gas phase. The numerical model implementa- tion is based on the finite volume method with a staggered grid scheme. The exchange of solids between the reactor units constituting the circulating fluidized bed （solid flux） is implemented through additional mass source/sink terms in the continuity equations of the two phases, For model validation, a relevant experimental analysis provided in the literature is reproduced by the numerical simulations, The numerical analysis indicates that sufficient heat integration between the two reactor units is important for the performance of the circulating fluidized bed system, The two-fluid model performs fairly well for this chemical process operated in a CFB designed as two coupled riser reactors. Further analysis and optimization of the solution algorithms and the reactor coupling strategy is warranted.展开更多
The study presented hereby investigates experimentally and with CFD simulations the gas distribution effect on the hydrodynamic of a Geldart Group A turbulent fluidized bed. Experiments were carried out on a cold flow...The study presented hereby investigates experimentally and with CFD simulations the gas distribution effect on the hydrodynamic of a Geldart Group A turbulent fluidized bed. Experiments were carried out on a cold flow fluidized bed column with an even and uneven gas distribution. Local solid volume fraction profiles were measured using optical probes at different bed heights and along two radial directions. Optical probe measurements allow catching a clear hydrodynamic difference between both even and uneven gas distributions. These results were then used to assess CFD simulations with the code Barracuda^(TM) (MP-PIC approach). It is noteworthy that the choice of drag correlation and boundary conditions strongly influences the agreement between the experimental and CFD results. Once the correct parameters are chosen, CFD simulations captured the effect of gas distribution changes.展开更多
基金supported by the National Natural Science Foundation of China(2187831821808234)+5 种基金the Dalian National Laboratory for Clean Energy Cooperation Fund,CAS(DNL201902)“Transformational Technologies for Clean Energy and Demonstration”,Strategic Priority Research Program of the Chinese Academy of Sciences(CAS)(XDA21060400)Qingdao Institute of Bioenergy and Bioprocess Technology(QIBEBT)and Dalian National Laboratory for Clean Energy(DNL)of CAS(QIBEBT ZZBS201803QIBEBT I201907)Director Innovation Fund of Synthetic Biology Technology Innovation Center of Shandong Province(sdsynbio-2020-ZH02)Project of CNPC-DICP Joint Research Center。
文摘Slurry reactors are popular in many industrial processes,involved with numerous chemical and biological mixtures,solid particles with different concentrations and properties,and a wide range of operating conditions.These factors can significantly affect the hydrodynamic in the slurry reactors,having remarkable effects on the design,scale-up,and operation of the slurry reactors.This article reviews the influences of fluid physical properties,solid particles,and operating conditions on the hydrodynamics in slurry reactors.Firstly,the influence of fluid properties,including the density and viscosity of the individual liquid and gas phases and the interfacial tension,has been reviewed.Secondly,the solid particle properties(i.e.,concentration,density,size,wettability,and shape)on the hydrodynamics have been discussed in detail,and some vital but often ignored features,especially the influences of particle wettability and shape,as well as the variation of surface tension because of solid concentration alteration,are highlighted in this work.Thirdly,the variations of physical properties of fluids,hydrodynamics,and bubble behavior resulted from the temperature and pressure variations are also summarized,and the indirect influences of pressure on viscosity and surface tension are addressed systematically.Finally,conclusions and perspectives of these notable influences on the design and scale-up of industrial slurry reactors are presented.
文摘The external loop airlift reactor(ELALR)is widely used for gasliquid reactions.It’s advantage of good heat and mass transfer rates compared to conventional bubble column reactors.In the case of fermentation application where a medium is highly viscous and coalescing in nature,internal in riser helps in the improvement of the interfacial area as well as in the reduction of liquidphase back mixing.The computational fluid dynamic(CFD)as a tool is used to design and scaleup of sectionalized external loop airlift reactor.The present work deals with computational fluid dynamics(CFD)techniques and experimental measurement of a gas holdup,liquid circulation velocity,liquid axial velocity,Sauter mean bubble diameter over a broad range of superficial gas velocity 0.0024≤UG≤0.0168 m s 1.The correlation has been made for bubble size distribution with specific power consumption for different plate configurations.The effects of an internal on different mass transfer models have been completed to assess their suitability.The predicted local mass transfer coefficient has been found higher in the sectionalized external loop airlift reactor than the conventional ELALR.
基金the French Environment and Energy Management Agency(ADEME) for their support through a PhD fellowship for M.Guillerm
文摘Toluene degradation performances were studied in a 10 L Two-Phase Partitioning Bioreactor(TPPB).The liquid phase consisted of a mixture of water and PDMS 50(Poly Di Methyl Siloxane,i.e.silicone oil,viscosity of 46 m Pa·s) in the volume ratio of 75%/25%.Two series of experiments were carried out:in the first,the reactor was sequentially supplied with toluene whereas in the second,toluene was continuously supplied.Activated sludge from the wastewater treatment plant of Beaurade(Rennes,France) was used at an initial concentration of 0.5 dry mass g·(mixture L)^(-1).The elimination capacity(EC) was investigated as well as the change in biomass concentration over time.Toluene biodegradation was very ef ficient(removal ef ficiency,RE=100%) for toluene flows ranging from 0.2 to 1.2 ml·h^(-1),corresponding to elimination capacities of up to 104 g·m^(-3)·h^(-1).For a toluene flow of 1.2 ml·h^(-1),the biomass concentration measured at the end of the experiment was 4.7 dry mass g·(mixture L)^(-1).The oxygen concentration in the liquid phase was clearly not a limiting factor in these operating conditions.Based on these results,an extrapolation leading to the design of a large-scale pilot TPPB can now be considered to study toluene degradation performances in industrial conditions.
基金Supported by the National Natural Science Foundation of China(21121064,21206002,21376016)
文摘The impeller configuration with a six parabolic blade disk turbine below two down-pumping hydrofoil propellers, identified as PDT + 2CBY, was used in this study. The effect of the impeller diameter D, ranging from0.30 T to 0.40T(T as the tank diameter), on gas dispersion in a stirred tank of 0.48 m diameter was investigated by experimental and CFD simulation methods. Power consumption and total gas holdup were measured for the same impeller configuration PDT + 2CBY with four different D/T. Results show that with D/T increases from 0.30 to 0.40, the relative power demand(RPD) in a gas–liquid system decreases slightly. At low superficial gas velocity VSof 0.0078 m·s-1, the gas holdup increases evidently with the increase of D/T. However, at high superficial gas velocity, the system with D/T = 0.33 gets a good balance between the gas recirculation and liquid shearing rate, which resulted in the highest gas holdup among four different D/T. CFD simulation based on the two-fluid model along with the Population Balance Model(PBM) was used to investigate the effect of impeller diameter on the gas dispersion. The power consumption and total gas holdup predicted by CFD simulation were in reasonable agreement with the experimental data.
基金Supported by the National Natural Science Foundation of China(51308215)
文摘The influence of solid particles size,density and loading on the critical gas-inducing impeller speed was investigated in a gas–liquid–solid stirring tank equipped with a hollow Rushton impeller.Three types of solid particles,hollow glass beads with diameters of 300 μm,200 μm,100 μm,and 60 μm,silica gel and desalting resin,were used.It was found that the adding solid particles would change the critical impeller speed.For hollow glass beads and silica gel,whose relative densities were less than or equal to 1.5,the critical impeller speeds increased with the solid loading before reaching the maximum values,and then decreased to a value even lower than that without added solids.The size of the solids also had apparent influence on the critical impeller speed,and larger solid particles correspond to a smaller critical impeller speed.The experimental data also showed that the gasinducing was beneficial to the suspension of the solid particles.
基金the National Natural Science Foundation of China(No.21076171)the National Ministry of Science and Technology of China(No.2012CB21500402)the State-Key Laboratory of Chemical Engineering of Tsinghua University(No.SKL-ChE-10A03)for their support
文摘A comprehensive 2D computational fluid dynamics （CFD） model was developed to simulate the flow behavior and catalytic dehydrogenation reaction of syngas in a heterogenous fixed-bed reactor （FBR）. The model combined the porous medium CFD model with a reaction kinetics model. To acquire an accu- rate reaction kinetics model, a comprehensive reaction mechanism was studied for the heterogeneous catalytic dehydrogenation reaction ofsyngas over a supported metal catalyst. Based on the reaction mech- anism and a statistical test, a reliable kinetics model was proposed. The CFD model combined with the above kinetics model was validated with one set of experimental data. The CFD model was also used to predict key reaction variable distributions such as the temperature and the component concentrations in the reactor.
基金support from the BIGCCS Centre,performed under the Norwegian Research Program Centers for Environment-Friendly Energy Research(FME)
文摘A fluid dynamic model for a gas-solid circulating fluidized bed （CFB） designed using two coupled riser reactors is developed and implemented numerically with code programmed in Matlab. The fluid dynamic model contains heat and species mass balances to calculate temperatures and compositions for a carbonation/calcination loop process. Because of the high computational costs required to resolve the three-dimensional phenomena, a model representing a trade-offbetween computational time requirements and accuracy is developed. For dynamic processes with a solid flux between the two reactor units that depends on the fluid dynamics of both risers, a dynamic one-dimensional two-fluid model is sufficient. A two-fluid model using the constant particle viscosity closure for the stress term is used for the solid phase, and an algebraic turbulence model is applied to the gas phase. The numerical model implementa- tion is based on the finite volume method with a staggered grid scheme. The exchange of solids between the reactor units constituting the circulating fluidized bed （solid flux） is implemented through additional mass source/sink terms in the continuity equations of the two phases, For model validation, a relevant experimental analysis provided in the literature is reproduced by the numerical simulations, The numerical analysis indicates that sufficient heat integration between the two reactor units is important for the performance of the circulating fluidized bed system, The two-fluid model performs fairly well for this chemical process operated in a CFB designed as two coupled riser reactors. Further analysis and optimization of the solution algorithms and the reactor coupling strategy is warranted.
基金the Project“Programma di scambi internazionali con Universitàe Istituti di Ricerca Stranieri per la Mobilitàdi breve durata di Docenti,Studiosi e Ricercatori”promoted and funded by Universitàdegli Studi di Napoli Federico II.
文摘The study presented hereby investigates experimentally and with CFD simulations the gas distribution effect on the hydrodynamic of a Geldart Group A turbulent fluidized bed. Experiments were carried out on a cold flow fluidized bed column with an even and uneven gas distribution. Local solid volume fraction profiles were measured using optical probes at different bed heights and along two radial directions. Optical probe measurements allow catching a clear hydrodynamic difference between both even and uneven gas distributions. These results were then used to assess CFD simulations with the code Barracuda^(TM) (MP-PIC approach). It is noteworthy that the choice of drag correlation and boundary conditions strongly influences the agreement between the experimental and CFD results. Once the correct parameters are chosen, CFD simulations captured the effect of gas distribution changes.
