A comparative analysis was performed on poly(lactic acid)(PLA),poly(caprolactone)(PCL),basalt fiber(BF)composites produced using two distinct approaches:direct blending and masterbatching.The limitations of PLA-BF com...A comparative analysis was performed on poly(lactic acid)(PLA),poly(caprolactone)(PCL),basalt fiber(BF)composites produced using two distinct approaches:direct blending and masterbatching.The limitations of PLA-BF composites with regard to distribution and adhesion are well-documented,as are chemical treatment methods(addition of compatibilisers,surface treatments,silanization).This work aimed to study an industrially relevant potential solution of utilising a PCL-BF masterbatch,prepared as a 50/50 wt.%blend using planetary roller extrusion(PEX)to both improve the distribution and homogeneity of the fibers as well as provide a secondary adhesion site to facilitate improved mechanical properties of the final PLA-PCL-BF composite.The resultant materials were injection moulded to prepare ISO standard test specimens and tested on the basis of their physical properties via tensile testing,impact strength testing,flexural analysis,Fourier transforminfrared spectroscopy and water absorption capability.The results displayed that the incorporation of PCL and BF led to an increase in ductility of the composite materials,allowing for improvements in the inherent brittleness of virgin PLA.Major increases in the impact strength were achieved with the utilisation of a 25% PCL/BF masterbatch,allowing for a greater than 50%increase.As an overall observation,the use of a masterbatching process,opposed to direct blending of the constituent materials allows for a greater consistency of composite to be achieved at the expense of increased gains.展开更多
To investigate the effects of extrusion temperature on the microstructure and mechanical properties of WE43 magnesium alloy,extrusion experiments were conducted under 330,380,430,and 450℃,and the extrusion ratio was ...To investigate the effects of extrusion temperature on the microstructure and mechanical properties of WE43 magnesium alloy,extrusion experiments were conducted under 330,380,430,and 450℃,and the extrusion ratio was 16.The experimental results indicate that,at a low temperature of 330℃,the alloy precipitates a large amount of second phases rich in Zr elements.Moreover,the texture strength and kernel average misorientation value are the highest,with values of 27.77 and 0.71,respectively.The increase in extrusion temperature leads to a gradual decrease in texture strength and kernel average misorientation value.The strength of the alloy is the highest at an extrusion temperature of 330℃.Its tensile yield stress is 254.7 MPa and ultimate tensile strength is 302.7 MPa,respectively.As the extrusion temperature increases,the strength of the alloy gradually decreases.At an extrusion temperature of 450℃,the tensile yield stress is 181.3 MPa and ultimate tensile strength is 265.7 MPa,respectively.The elongation first increases and then decreases,with an elongation of 20.9%at an extrusion temperature of 330℃.At an extrusion temperature of 430℃,the elongation reaches its maximum value,which is 23.6%.At an extrusion temperature of 450℃,the elongation reaches its lowest value,which is 16.4%.展开更多
Ultra-high-strength aluminumalloy profile is an ideal choice for aerospace structuralmaterials due to its excellent specific strength and corrosion resistance.However,issues such as uneven metal flow,stress concentrat...Ultra-high-strength aluminumalloy profile is an ideal choice for aerospace structuralmaterials due to its excellent specific strength and corrosion resistance.However,issues such as uneven metal flow,stress concentration,and forming defects are prone to occur during their extrusion.This study focuses on an Al-Zn-Mg-Cu ultra-high-strength aluminum alloy profile with a double-U,multi-cavity thin-walled structure.Firstly,hot compression experiments were conducted at temperatures of 350○C,400○C,and 450○C,with strain rates of 0.01 and 1.0 s^(−1),to investigate the plastic deformation behavior of the material.Subsequently,a 3D coupled thermo-mechanical extrusion simulation model was established using Deform-3D to systematically analyze the influence of die structure and process parameters on metal flow velocity,effective stress/strain,and temperature distribution.The simulation revealed significant velocity differences,stress concentration,and uneven temperature distribution.Key parameters,including mesh density,extrusion ratio,die fillet,and bearing length,were optimized through full-factorial experiments.This optimization,combined with a stepped flow-guiding die design,effectively improved the metal flow pattern during extrusion.Trial production based on both the initial and optimized parameters were carried out.A comparative analysis demonstrates that the optimized scheme results in a final profile whose cross-section matches the target design closely,with complete filling of complex features and no obvious forming defects.This research provides a valuable reference for the extrusion process optimization and die design of complex-section profiles made from ultra-high-strength aluminum alloys.展开更多
Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures durin...Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures during component service life.Fatigue is a damage accumulation process where loads degrade the material,depending on the characteristics and number of repetitions of the load.Studies on themechanical fatigue of 3D-printedOnyx are limited.In this paper,the strength of 3D-printed Onyx components under dynamic conditions(repetitive loads)is estimated.Fatigue life prediction is influenced bymanufacturing processes,material properties,and applied loads,which can cause scatter in the results due to the interplay of these factors.By utilizing synthetic parameters derived from mechanical properties,the accuracy of fatigue life predictions has been improved significantly,from 23.13%to 98.33%.Additive manufacturing is flexible,but this flexibility generates scatter in the mechanical properties of produced components.This work also proposes the use of synthetic data with a neural network to improve the fatigue life prediction of printedOnyx subjected to tension–tension loads.Experimental uniaxial loads were used to characterize themechanical behaviorofprinted specimens.The experimental datawereused to evaluate thenumerical predictionsobtainedthrough finite element analysis using commercial software and an artificial neural network.The results showed that the use of synthetic data helped improve fatigue life prediction.展开更多
The microstructure and mechanical properties of ZK60 extruded alloy by rapid solidification(RS)and as-cast ingot processes were investigated using optical microscope,scanning electron microscope,X-ray diffraction,elec...The microstructure and mechanical properties of ZK60 extruded alloy by rapid solidification(RS)and as-cast ingot processes were investigated using optical microscope,scanning electron microscope,X-ray diffraction,electron back-scatter diffraction,and mechanical tests.The results show that the RS ZK60 extruded alloy exhibits relatively high tensile yield strength(TYS),compressive yield strength(CYS)and elongation of 300.8 MPa,303.6 MPa and 18.6%,respectively.The RS ZK60 extruded alloy with an ultra-fine grain size of 1.28μm not only has a weak texture with a maximum polar density of 3.3 but also addresses the tension-compression asymmetry with a CYS/TYS ratio of approximately 1.0.The calculation of the strengthening mechanism indicates that the improvement in the mechanical properties of the RS ZK60 extruded alloy is primarily attributed to grain refinement.展开更多
Additive Manufacturing,also known as 3D printing,has transformed conventional manufacturing by building objects layer by layer,with material extrusion or fused deposition modeling standing out as particularly popular....Additive Manufacturing,also known as 3D printing,has transformed conventional manufacturing by building objects layer by layer,with material extrusion or fused deposition modeling standing out as particularly popular.However,due to its manufacturing process and thermal nature,internal voids and pores are formed within the thermoplastic materials being fabricated,potentially leading to a decrease in mechanical properties.This paper discussed the effect of printing parameters on the porosity and the mechanical properties of the 3D printed polylactic acid(PLA)through micro-computed tomography(microCT),computational image analysis,and Charpy impact testing.The results for both tests were correlated to investigate the relationship between porosity and Charpy impact strength.PLA samples of 1 cm^(3)×1 cm^(3)×1 cm^(3) were 3D printed at printing temperatures of 180℃,200℃,220℃,and 240℃,and at printing speeds of 50,80,and 110 mm/s,while porosity was measured frommicroCT-reconstructed data.Additionally,impact strength was assessed using a notched Charpy impact tester following ASTMD6610-18.In general,results show that higher printing temperatures and lower printing speeds reduced pore size by improving material flow and fusion,while also increasing impact strength due to better thermal bonding and interlayer adhesion.A maximum 36.8% reduction in mean pore size and a 114% improvement in impact strength were observed at 110 mm/s and 220℃.Conversely,increasing printing speed led to lowerCharpy impact strength.Optimal impact behavior andminimal voids were observed at a printing temperature of 220℃ and a printing speed of 50 mm/s.展开更多
Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusi...Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.展开更多
Through the innovative integration of semi-solid rheo-casting with extrusion shear process,the short-process fabrication of low-alloyed wrought Mg-2Zn-1Mn alloy is achieved in this study.Uniaxial tensile testing of lo...Through the innovative integration of semi-solid rheo-casting with extrusion shear process,the short-process fabrication of low-alloyed wrought Mg-2Zn-1Mn alloy is achieved in this study.Uniaxial tensile testing of low-temperature extrusion shear specimens(200℃)demonstrates the exceptional strength-ductility synergy,yield strength of 277 MPa,yield strength ratio of 0.95,and elongation of 24%.Microstructural observations reveal the mechanisms underlying its high strength-plasticity synergy at room temperature.This study investigates the effects of different temperature gradients on the microstructure by analyzing experiments conducted at three temperatures:300℃,250℃,and 200◦C.Ultimately,the formation mechanism of the bimodal microstructure obtained at 200℃ is elucidated.The distinctive crystallographic texture oriented at 34°relative to the loading axis direction effectively mitigates stress concentration by inducing the synergistic activation of multiple slip systems.Furthermore,the transition trends of different slip systems and texture evolution during tensile deformation are validated through Visco-Plastic Self-Consistent(VPSC)simulations and corroborated by microstructural analysis.With geometrically necessary dislocation(GND)density(4.28×10^(15)m^(-2))and pyramidal slip activation(~45%).This study has successfully broken through the bottleneck of strength-ductility trade-off in magnesium alloys,providing theoretical support for the development of high-reliability magnesium alloys.展开更多
Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys...Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys were analyzed by XRD,SEM,and TEM.The effects of master alloy addition and holding time on the microstructure and mechanical properties of A356 alloy were investigated.Under the optimum refiner addition of 0.3wt.%and the holding time of 20 min,the average grain size of the refined A356 alloy is 151.8±9.11μm,89.62%lower than that of original A356 alloy.The tensile strength and elongation of as-cast A356refined alloy are 196.11 MPa and 5.75%,respectively.After T6 treatment,the tensile strength and elongation of A356 refined alloy are 290.1 MPa and 3.09%,respectively.The fracture morphology is characterized by a predominance of along-crystal fracture with a small amount of through-crystal fracture,attributed to the refined grains.Finer grains promote crack path deflection and localized plastic deformation,enhancing energy dissipation and reducing the tendency for brittle fracture.This study provides a novel approach to improving the mechanical properties of A356 alloy through grain refinement using CRE Al-Ti-V-B master alloy.展开更多
To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,t...To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.展开更多
The Mg−Al composite rods of aluminum core-reinforced magnesium alloy were prepared by the extrusion−shear(ES)process,and the microstructure,deformation mechanism,and mechanical properties of the Mg−Al composite rods w...The Mg−Al composite rods of aluminum core-reinforced magnesium alloy were prepared by the extrusion−shear(ES)process,and the microstructure,deformation mechanism,and mechanical properties of the Mg−Al composite rods were investigated at different extrusion temperatures and shear stresses.The experimental results show that the proportion of dynamic recrystallization(DRX)and texture for Al and Mg alloys are controlled by the combination of temperature and shear stress.The texture type of the Al alloys exhibits slight variations at different temperatures.With the increase of temperature,the DRX behavior of Mg alloy shifts from discontinuous DRX(DDRX),continuous DRX(CDRX),and twin-induced DRX(TDRX)dominant to CDRX,the dislocation density in Mg alloy grains decreases significantly,and the average value of Schmid factor(SF)of the basalslip system increases.In particular,partial grains exhibit a distinct dominant slip system at 390℃.The hardness and thickness of the bonding layer,as well as the yield strength and elongation of the Mg alloy,reach their maximum at 360℃as a result of the intricate influence of the combined temperature and shear stress.展开更多
Prefabricated twinning represents an effective strategy for optimizing the microstructure of extruded forming components and facilitating changes in texture.The study examines the incorporation of[10-12]twins into an ...Prefabricated twinning represents an effective strategy for optimizing the microstructure of extruded forming components and facilitating changes in texture.The study examines the incorporation of[10-12]twins into an AZ31 magnesium alloy billet via cold pre-upsetting deformation before alternating forward extrusion(CUAFE).The experimental results indicate that the initial presence of[10-12]twins is advantageous for the development of[10-10]and[11-20]texture components during the extrusion process.In addition,different DRX mechanisms have different influences on the evolution of basal texture.The CDRX grains tend to preferentially select the[11-20]texture orientation,weakening the[10-10]texture and enhancing the[11-20]texture.However,most DDRX grains deviate significantly from the orientation of their surrounding original grain and do not have a preferred orientation.This is reflected in the mechanical properties of the CUAFE part.The tensile strength is 323.5 MPa,while the elongation is as high as 20.1%.展开更多
Traditional manufacturing processes for lightweight curved profiles are often associated with lengthy procedures,high costs,low efficiency,and high energy consumption.In order to solve this problem,a new staggered ext...Traditional manufacturing processes for lightweight curved profiles are often associated with lengthy procedures,high costs,low efficiency,and high energy consumption.In order to solve this problem,a new staggered extrusion(SE)process was used to form the curved profile of AZ31 magnesium alloy in this paper.The study investigates the mapping relationship between the curvature,microstructure,and mechanical properties of the formed profiles by using different eccentricities of the die.Scanning electron microscopy(SEM)and electron backscatter diffraction techniques are employed to examine the effects of different eccentricity values(e)on grain morphology,recrystallization mechanisms,texture,and Schmid factors of the products.The results demonstrate that the staggered extrusion method promotes the deep refinement of grain size in the extruded products,with an average grain size of only 15%of the original billet,reaching 12.28μm.The tensile strength and elongation of the curved profiles after extrusion under the eccentricity value of 10 mm,20 mm and 30 mm are significantly higher than those of the billet,with the tensile strength is increased to 250,270,235 MPa,and the engineering strain elongation increased to 10.5%,12.1%,15.9%.This indicates that staggered extrusion enables curvature control of the profiles while improving their strength.展开更多
The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are asso...The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are associated with the specific microstructure known as the Mille-Feuille(MF)structure that can occur in this alloy as well after proper heat treatment.This study systematically compares the traditional ingot metallurgy method with the Bridgman method(slow cooling),coupled with diverse heat treatments and extrusion process.Microscopic analyses reveal variations in the presence of LPSO phases,MF structure,and especially grain size,leading to divergent mechanical and corrosion properties.The Bridgman approach surprisingly stands out,ensuring superior mechanical properties due to kink and texture strengthening.展开更多
Obtaining high strength in low-RE-alloyed Mg alloys(RE<6 wt%)remains a huge challenge so far.In this work,we fabricated a novel high-strength and low-RE-alloyed Mg-3Yb-0.6Zn-0.4Zr(wt%)alloy using the conventional e...Obtaining high strength in low-RE-alloyed Mg alloys(RE<6 wt%)remains a huge challenge so far.In this work,we fabricated a novel high-strength and low-RE-alloyed Mg-3Yb-0.6Zn-0.4Zr(wt%)alloy using the conventional extrusion at low temperature,which breaks through the stereotypical"fewer RE,lower strength"wisdom.The microstructure of the alloy and mechanical properties were examined with op-tical microscopy(OM),X-ray diffraction(XRD),scanning electron microscopy(SEM),transmission electron microscopy(TEM),and Instron testing machine.This alloy exhibits a high tensile yield strength of 410 MPa and a favorable elongation of 7.8%,outperforming the majority of traditional high-strength Mg-Gd-Y(-Zn)-Zr extrusion alloys with high RE additions,at least 12 wt%.The high yield strength of the alloy is closely associated with the synergistic effect of submicron recrystallized grains and highly-textural hot-worked grains containing numerous dynamic precipitates and residual dislocations,rather than the widely-considered age-hardening in those heavy RE containing Mg alloys.This work provides an important reference for the development of high-performance extruded Mg alloys with low RE solutes.展开更多
The utilization of lunar regolith for construction on the lunar surface presents a critical challenge in-situ resource utilization.This study proposes a lunar regolith manufacturing method that uses a high-performance...The utilization of lunar regolith for construction on the lunar surface presents a critical challenge in-situ resource utilization.This study proposes a lunar regolith manufacturing method that uses a high-performance resin binder characterized by a high regolith content and strong forming capabilities.A combined resin material with both thermosetting and photosetting properties was developed and mixed with lunar regolith to create a slurry.This slurry can be directly molded or additively extruded into green bodies with specific structures.These green bodies can self-cure under the high temperatures and ultraviolet radiation experienced during the lunar day,reducing energy consumption and fulfilling the requirements of lunar construction.The material-forming processes and effects of various additive types and concentrations,regolith mass ratios,and processing parameters on the properties of the slurry and the formed specimens were thoroughly investigated.The mechanical performance and microstructure of the fabricated samples were analyzed.The lunar regolith mass ratio reached 90 wt%(approximately 79 vol%),with the highest compressive strengths exceeding 60 MPa for cast specimens and 30 MPa for printed samples.This technology shows significant potential for enabling in-situ lunar regolith-based construction in future lunar missions.展开更多
Mg-1.2Y-1.2Ni(at.%)alloy was extruded at 400℃with an extrusion ratio of 16:1 and different rates from 1 to 6 mm/s.The effect of extrusion rate on microstructure and mechanical properties of the Mg-1.2Y-1.2Ni alloy wa...Mg-1.2Y-1.2Ni(at.%)alloy was extruded at 400℃with an extrusion ratio of 16:1 and different rates from 1 to 6 mm/s.The effect of extrusion rate on microstructure and mechanical properties of the Mg-1.2Y-1.2Ni alloy was systematically investigated.With the increase of extrusion rate,the average recrystallized grain size of Mg-1.2Y-1.2Ni alloy and mean particle diameter of Mg2Ni phase were increased,while the density of geometrically necessary dislocation and the intensity of the basal texture were decreased.When extrusion rate increases from 1 to 6 mm/s,the tensile yield strength(TYS)of asextruded Mg-1.2Y-1.2Ni alloy decreases from 501 to 281 MPa,while the elongation to failure increases from 1.5%to 6.2%.The Mg-1.2Y-1.2Ni alloy extruded at 3 mm/s obtained TYS of 421 MPa,the ultimate tensile strength(UTS)of 440 MPa and elongation to failure of 2.6%,respectively,exhibiting comprehensive mechanical properties with relatively good plasticity and ultrahigh strength.The ultrahigh TYS of 501 and 421 MPa was mainly due to the strengthening from ultrafine recrystallized grains,high volume fraction long period stacking ordered(LPSO)phases and high density dislocations.展开更多
The microstructure and mechanical properties of Mg−4.5Al−2.5Zn−0.3Mn−0.2Ca(wt.%,designated as AZ42)alloys in extruded(at extrusion ratios of 28,20 and 11.5)and peak-aged states were investigated,by using optical micro...The microstructure and mechanical properties of Mg−4.5Al−2.5Zn−0.3Mn−0.2Ca(wt.%,designated as AZ42)alloys in extruded(at extrusion ratios of 28,20 and 11.5)and peak-aged states were investigated,by using optical microscopy,scanning electron microscopy,energy dispersive spectrometry and electron backscatter diffraction.The results show that extrusion produces a typical basal fiber texture and streamlines of second phases.All samples exhibit the lowest Schmid factor of basal slip(SFb)and the superior tensile yield strength(TYS)along extrusion direction(ED).The sample with extrusion ratio of 20 exhibits the largest average grain size,but the smallest SFb which compensates for the disadvantage of grain coarsening and maintains the strength.After being peak-aged at 175℃for 48 h,the sample with the extrusion ratio of 20 shows the optimal TYS along all the directions,compared to the other samples.This hopes to provide useful information for optimizing the deformation parameters of the AZ42 alloys.展开更多
In the current study the wear behavior of the ZK60/SiC composites reinforced by particles and whiskers in both as-cast and extruded conditions was examined.Furthermore,the wear behavior of the extruded samples along t...In the current study the wear behavior of the ZK60/SiC composites reinforced by particles and whiskers in both as-cast and extruded conditions was examined.Furthermore,the wear behavior of the extruded samples along the extrusion direction and perpendicular to the extrusion direction was studied.The wear tests were performed at temperatures of 100,200,and 300℃under loads of 10,20,and 30 N.The results showed that the whisker-reinforced sample(5.8×10^(–4)g/[N.m])had higher wear resistance than the particle-reinforced sample(1.3×10^(–3)g/[N.m]).The lowest wear rate was observed for the extruded sample in the extrusion direction(3.53×10^(–4)g/[N.m]).It was also found that the wear rate increased by∼20%with increasing temperature,but in the ZK60/SiC_(w)sample,dynamic precipitation increased the wear resistance.The coefficient of friction was also found to increase with rising temperature,showing an increase of approximately 12.5%at a 10 N load and 20%at a 30 N load.Examination of the worn surfaces by scanning electron microscopy showed that the as-cast ZK60 alloy at 100℃had the oxidative-abrasive as the dominant mechanism.It was found that by extruding the sample,the strength of the sample increased and the mechanism changed to adhesive wear.In the ZK60/SiC_(p)composite,the viscoplastic wear mechanism was dominant.Although in the extruded sample the dominant mechanism changed to plastic deformation.As temperature increases,the viscoplastic wear mechanism became dominant again.In the as-cast ZK60/SiC_(w)composite,the abrasive wear mechanism changed to delamination with increasing temperature.By extruding the sample,the dominant mechanism changed to adhesive wear.Finally,dynamic precipitation induced by temperature caused an increase in the wear resistance.展开更多
The effect of extrusion temperature on the dynamic recrystallization behavior and mechanical properties of the flame-retardant Mg−6Al−3Ca−1Zn−1Sn−Mn(wt.%)alloy was investigated.The observed dynamic recrystallization m...The effect of extrusion temperature on the dynamic recrystallization behavior and mechanical properties of the flame-retardant Mg−6Al−3Ca−1Zn−1Sn−Mn(wt.%)alloy was investigated.The observed dynamic recrystallization mechanisms in the alloy include continuous dynamic recrystallization(CDRX)and particle simulated nucleation(PSN)during hot extrusion.A significant increase in yield strength,from 218 to 358 MPa,representing a 140 MPa increase,is achieved by decreasing the extrusion temperature.The strengthening mechanisms were analyzed quantitatively,with the enhanced strength primarily attributed to grain boundary and dislocation strengthening.The plasticity mechanism was analyzed qualitatively,and the increase in the volume fraction of unDRXed grains caused by the decrease in extrusion temperature leads to an increase in the number of{1012}tensile twins during the tensile deformation,resulting in a reduction in plasticity.展开更多
文摘A comparative analysis was performed on poly(lactic acid)(PLA),poly(caprolactone)(PCL),basalt fiber(BF)composites produced using two distinct approaches:direct blending and masterbatching.The limitations of PLA-BF composites with regard to distribution and adhesion are well-documented,as are chemical treatment methods(addition of compatibilisers,surface treatments,silanization).This work aimed to study an industrially relevant potential solution of utilising a PCL-BF masterbatch,prepared as a 50/50 wt.%blend using planetary roller extrusion(PEX)to both improve the distribution and homogeneity of the fibers as well as provide a secondary adhesion site to facilitate improved mechanical properties of the final PLA-PCL-BF composite.The resultant materials were injection moulded to prepare ISO standard test specimens and tested on the basis of their physical properties via tensile testing,impact strength testing,flexural analysis,Fourier transforminfrared spectroscopy and water absorption capability.The results displayed that the incorporation of PCL and BF led to an increase in ductility of the composite materials,allowing for improvements in the inherent brittleness of virgin PLA.Major increases in the impact strength were achieved with the utilisation of a 25% PCL/BF masterbatch,allowing for a greater than 50%increase.As an overall observation,the use of a masterbatching process,opposed to direct blending of the constituent materials allows for a greater consistency of composite to be achieved at the expense of increased gains.
基金Funded by the Fundamental Research Program of Shanxi Province(No.202203021211191)。
文摘To investigate the effects of extrusion temperature on the microstructure and mechanical properties of WE43 magnesium alloy,extrusion experiments were conducted under 330,380,430,and 450℃,and the extrusion ratio was 16.The experimental results indicate that,at a low temperature of 330℃,the alloy precipitates a large amount of second phases rich in Zr elements.Moreover,the texture strength and kernel average misorientation value are the highest,with values of 27.77 and 0.71,respectively.The increase in extrusion temperature leads to a gradual decrease in texture strength and kernel average misorientation value.The strength of the alloy is the highest at an extrusion temperature of 330℃.Its tensile yield stress is 254.7 MPa and ultimate tensile strength is 302.7 MPa,respectively.As the extrusion temperature increases,the strength of the alloy gradually decreases.At an extrusion temperature of 450℃,the tensile yield stress is 181.3 MPa and ultimate tensile strength is 265.7 MPa,respectively.The elongation first increases and then decreases,with an elongation of 20.9%at an extrusion temperature of 330℃.At an extrusion temperature of 430℃,the elongation reaches its maximum value,which is 23.6%.At an extrusion temperature of 450℃,the elongation reaches its lowest value,which is 16.4%.
基金supported by the National Key Research and Development Program of China(Grant No.2023YFB3710805).
文摘Ultra-high-strength aluminumalloy profile is an ideal choice for aerospace structuralmaterials due to its excellent specific strength and corrosion resistance.However,issues such as uneven metal flow,stress concentration,and forming defects are prone to occur during their extrusion.This study focuses on an Al-Zn-Mg-Cu ultra-high-strength aluminum alloy profile with a double-U,multi-cavity thin-walled structure.Firstly,hot compression experiments were conducted at temperatures of 350○C,400○C,and 450○C,with strain rates of 0.01 and 1.0 s^(−1),to investigate the plastic deformation behavior of the material.Subsequently,a 3D coupled thermo-mechanical extrusion simulation model was established using Deform-3D to systematically analyze the influence of die structure and process parameters on metal flow velocity,effective stress/strain,and temperature distribution.The simulation revealed significant velocity differences,stress concentration,and uneven temperature distribution.Key parameters,including mesh density,extrusion ratio,die fillet,and bearing length,were optimized through full-factorial experiments.This optimization,combined with a stepped flow-guiding die design,effectively improved the metal flow pattern during extrusion.Trial production based on both the initial and optimized parameters were carried out.A comparative analysis demonstrates that the optimized scheme results in a final profile whose cross-section matches the target design closely,with complete filling of complex features and no obvious forming defects.This research provides a valuable reference for the extrusion process optimization and die design of complex-section profiles made from ultra-high-strength aluminum alloys.
文摘Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures during component service life.Fatigue is a damage accumulation process where loads degrade the material,depending on the characteristics and number of repetitions of the load.Studies on themechanical fatigue of 3D-printedOnyx are limited.In this paper,the strength of 3D-printed Onyx components under dynamic conditions(repetitive loads)is estimated.Fatigue life prediction is influenced bymanufacturing processes,material properties,and applied loads,which can cause scatter in the results due to the interplay of these factors.By utilizing synthetic parameters derived from mechanical properties,the accuracy of fatigue life predictions has been improved significantly,from 23.13%to 98.33%.Additive manufacturing is flexible,but this flexibility generates scatter in the mechanical properties of produced components.This work also proposes the use of synthetic data with a neural network to improve the fatigue life prediction of printedOnyx subjected to tension–tension loads.Experimental uniaxial loads were used to characterize themechanical behaviorofprinted specimens.The experimental datawereused to evaluate thenumerical predictionsobtainedthrough finite element analysis using commercial software and an artificial neural network.The results showed that the use of synthetic data helped improve fatigue life prediction.
基金supported by Sichuan LTWT Metal Materials Co.,Ltd.,Sichuan Province,China(No.21H1367)。
文摘The microstructure and mechanical properties of ZK60 extruded alloy by rapid solidification(RS)and as-cast ingot processes were investigated using optical microscope,scanning electron microscope,X-ray diffraction,electron back-scatter diffraction,and mechanical tests.The results show that the RS ZK60 extruded alloy exhibits relatively high tensile yield strength(TYS),compressive yield strength(CYS)and elongation of 300.8 MPa,303.6 MPa and 18.6%,respectively.The RS ZK60 extruded alloy with an ultra-fine grain size of 1.28μm not only has a weak texture with a maximum polar density of 3.3 but also addresses the tension-compression asymmetry with a CYS/TYS ratio of approximately 1.0.The calculation of the strengthening mechanism indicates that the improvement in the mechanical properties of the RS ZK60 extruded alloy is primarily attributed to grain refinement.
文摘Additive Manufacturing,also known as 3D printing,has transformed conventional manufacturing by building objects layer by layer,with material extrusion or fused deposition modeling standing out as particularly popular.However,due to its manufacturing process and thermal nature,internal voids and pores are formed within the thermoplastic materials being fabricated,potentially leading to a decrease in mechanical properties.This paper discussed the effect of printing parameters on the porosity and the mechanical properties of the 3D printed polylactic acid(PLA)through micro-computed tomography(microCT),computational image analysis,and Charpy impact testing.The results for both tests were correlated to investigate the relationship between porosity and Charpy impact strength.PLA samples of 1 cm^(3)×1 cm^(3)×1 cm^(3) were 3D printed at printing temperatures of 180℃,200℃,220℃,and 240℃,and at printing speeds of 50,80,and 110 mm/s,while porosity was measured frommicroCT-reconstructed data.Additionally,impact strength was assessed using a notched Charpy impact tester following ASTMD6610-18.In general,results show that higher printing temperatures and lower printing speeds reduced pore size by improving material flow and fusion,while also increasing impact strength due to better thermal bonding and interlayer adhesion.A maximum 36.8% reduction in mean pore size and a 114% improvement in impact strength were observed at 110 mm/s and 220℃.Conversely,increasing printing speed led to lowerCharpy impact strength.Optimal impact behavior andminimal voids were observed at a printing temperature of 220℃ and a printing speed of 50 mm/s.
基金supported by the National Science and Technology Major Project,China(No.2019-VI-0004-0118)the National Natural Science Foundation of China(No.51771152)the National Key R&D Program of China(No.2018YFB1106800)。
文摘Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.
基金the financial support from Basic Research Projects of Higher Education Institutions of Liaoning Province(Key Research Projects)(No.JYTZD2023108)General Project of Liaoning Provincial Department of Education(Nos.LJKMZ20220462 and JYTMS20231199).
文摘Through the innovative integration of semi-solid rheo-casting with extrusion shear process,the short-process fabrication of low-alloyed wrought Mg-2Zn-1Mn alloy is achieved in this study.Uniaxial tensile testing of low-temperature extrusion shear specimens(200℃)demonstrates the exceptional strength-ductility synergy,yield strength of 277 MPa,yield strength ratio of 0.95,and elongation of 24%.Microstructural observations reveal the mechanisms underlying its high strength-plasticity synergy at room temperature.This study investigates the effects of different temperature gradients on the microstructure by analyzing experiments conducted at three temperatures:300℃,250℃,and 200◦C.Ultimately,the formation mechanism of the bimodal microstructure obtained at 200℃ is elucidated.The distinctive crystallographic texture oriented at 34°relative to the loading axis direction effectively mitigates stress concentration by inducing the synergistic activation of multiple slip systems.Furthermore,the transition trends of different slip systems and texture evolution during tensile deformation are validated through Visco-Plastic Self-Consistent(VPSC)simulations and corroborated by microstructural analysis.With geometrically necessary dislocation(GND)density(4.28×10^(15)m^(-2))and pyramidal slip activation(~45%).This study has successfully broken through the bottleneck of strength-ductility trade-off in magnesium alloys,providing theoretical support for the development of high-reliability magnesium alloys.
基金supported by the National Key Research and Development Program of China (Grant No.2022YFB3706801)the National Natural Science Foundation of China (Grant Nos.U2341253,52371019,U2241232)+2 种基金the Dalian High-level Talents Innovation Support Program (Grant No.2021RD06)the Applied Basic Research Program of Liaoning Province (Grant No.2022JH2/101300003)the Natural Science Foundation of Liaoning Province (Grant Nos.2022-BS-262,JYTMS20230031)。
文摘Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys were analyzed by XRD,SEM,and TEM.The effects of master alloy addition and holding time on the microstructure and mechanical properties of A356 alloy were investigated.Under the optimum refiner addition of 0.3wt.%and the holding time of 20 min,the average grain size of the refined A356 alloy is 151.8±9.11μm,89.62%lower than that of original A356 alloy.The tensile strength and elongation of as-cast A356refined alloy are 196.11 MPa and 5.75%,respectively.After T6 treatment,the tensile strength and elongation of A356 refined alloy are 290.1 MPa and 3.09%,respectively.The fracture morphology is characterized by a predominance of along-crystal fracture with a small amount of through-crystal fracture,attributed to the refined grains.Finer grains promote crack path deflection and localized plastic deformation,enhancing energy dissipation and reducing the tendency for brittle fracture.This study provides a novel approach to improving the mechanical properties of A356 alloy through grain refinement using CRE Al-Ti-V-B master alloy.
基金supported by the Key Project of Chinese Academy of Engineering(No.2019-XZ-11)the General Project of Chinese Academy of Engineering(No.2023-XY-18)+1 种基金the Open Fund of National Joint Engineering Research Center for Abrasion Control and Molding of Metal Materials of China(No.HKDNM201907)the Independent Project of State Key Laboratory of Powder Metallurgy,China。
文摘To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.
基金supported by the general project of the National Natural Science Foundation of China(No.52071042)Chongqing Natural Science Foundation Project,China(Nos.CSTB2023NSCQ-MSX0079,cstc2021ycjh-bgzxm0148)Graduate Student Innovation Program of Chongqing University of Technology,China(No.gzlcx20232008).
文摘The Mg−Al composite rods of aluminum core-reinforced magnesium alloy were prepared by the extrusion−shear(ES)process,and the microstructure,deformation mechanism,and mechanical properties of the Mg−Al composite rods were investigated at different extrusion temperatures and shear stresses.The experimental results show that the proportion of dynamic recrystallization(DRX)and texture for Al and Mg alloys are controlled by the combination of temperature and shear stress.The texture type of the Al alloys exhibits slight variations at different temperatures.With the increase of temperature,the DRX behavior of Mg alloy shifts from discontinuous DRX(DDRX),continuous DRX(CDRX),and twin-induced DRX(TDRX)dominant to CDRX,the dislocation density in Mg alloy grains decreases significantly,and the average value of Schmid factor(SF)of the basalslip system increases.In particular,partial grains exhibit a distinct dominant slip system at 390℃.The hardness and thickness of the bonding layer,as well as the yield strength and elongation of the Mg alloy,reach their maximum at 360℃as a result of the intricate influence of the combined temperature and shear stress.
基金supported by the National Natural Science Foundation of China(No.52475341).
文摘Prefabricated twinning represents an effective strategy for optimizing the microstructure of extruded forming components and facilitating changes in texture.The study examines the incorporation of[10-12]twins into an AZ31 magnesium alloy billet via cold pre-upsetting deformation before alternating forward extrusion(CUAFE).The experimental results indicate that the initial presence of[10-12]twins is advantageous for the development of[10-10]and[11-20]texture components during the extrusion process.In addition,different DRX mechanisms have different influences on the evolution of basal texture.The CDRX grains tend to preferentially select the[11-20]texture orientation,weakening the[10-10]texture and enhancing the[11-20]texture.However,most DDRX grains deviate significantly from the orientation of their surrounding original grain and do not have a preferred orientation.This is reflected in the mechanical properties of the CUAFE part.The tensile strength is 323.5 MPa,while the elongation is as high as 20.1%.
基金Project(JQ2022E004)supported by the Natural Science Foundation of Heilongjiang Province,China。
文摘Traditional manufacturing processes for lightweight curved profiles are often associated with lengthy procedures,high costs,low efficiency,and high energy consumption.In order to solve this problem,a new staggered extrusion(SE)process was used to form the curved profile of AZ31 magnesium alloy in this paper.The study investigates the mapping relationship between the curvature,microstructure,and mechanical properties of the formed profiles by using different eccentricities of the die.Scanning electron microscopy(SEM)and electron backscatter diffraction techniques are employed to examine the effects of different eccentricity values(e)on grain morphology,recrystallization mechanisms,texture,and Schmid factors of the products.The results demonstrate that the staggered extrusion method promotes the deep refinement of grain size in the extruded products,with an average grain size of only 15%of the original billet,reaching 12.28μm.The tensile strength and elongation of the curved profiles after extrusion under the eccentricity value of 10 mm,20 mm and 30 mm are significantly higher than those of the billet,with the tensile strength is increased to 250,270,235 MPa,and the engineering strain elongation increased to 10.5%,12.1%,15.9%.This indicates that staggered extrusion enables curvature control of the profiles while improving their strength.
基金supported by Japan Society for the Promotion of Science(KAKENHI Grant-in-Aid for Scientific Research,18H05475,18H05476 and JP20H00312)MRC International Collaborative Research Grant+4 种基金The authors would like to thank the Czech Science Foundation(Project No.22-22248S)specific university research(A1_FCHT_2024_007)for financial supportsupported by the Ministry of Education,Youth,and Sports of the Czech Republic.Project No.CZ.02.01.01/00/22_008/0004591co-funded by the European UnionCzechNanoLab project LM2023051 funded by MEYS CR is gratefully acknowledged for the financial support of the measurements/sample fabrication at LNSM Research Infrastructure。
文摘The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are associated with the specific microstructure known as the Mille-Feuille(MF)structure that can occur in this alloy as well after proper heat treatment.This study systematically compares the traditional ingot metallurgy method with the Bridgman method(slow cooling),coupled with diverse heat treatments and extrusion process.Microscopic analyses reveal variations in the presence of LPSO phases,MF structure,and especially grain size,leading to divergent mechanical and corrosion properties.The Bridgman approach surprisingly stands out,ensuring superior mechanical properties due to kink and texture strengthening.
基金supported by National Natural Science Foundation of China(52201111,52201137,52275389)Taiyuan University of Science and Technology Scientific Research Initial Funding(20232102)+1 种基金Reward funds for excellent doctor of work in coming to Shanxi(No.20242068)Special fund for Scienceand Technology Innovation Teamsof ShanxiProvince.
文摘Obtaining high strength in low-RE-alloyed Mg alloys(RE<6 wt%)remains a huge challenge so far.In this work,we fabricated a novel high-strength and low-RE-alloyed Mg-3Yb-0.6Zn-0.4Zr(wt%)alloy using the conventional extrusion at low temperature,which breaks through the stereotypical"fewer RE,lower strength"wisdom.The microstructure of the alloy and mechanical properties were examined with op-tical microscopy(OM),X-ray diffraction(XRD),scanning electron microscopy(SEM),transmission electron microscopy(TEM),and Instron testing machine.This alloy exhibits a high tensile yield strength of 410 MPa and a favorable elongation of 7.8%,outperforming the majority of traditional high-strength Mg-Gd-Y(-Zn)-Zr extrusion alloys with high RE additions,at least 12 wt%.The high yield strength of the alloy is closely associated with the synergistic effect of submicron recrystallized grains and highly-textural hot-worked grains containing numerous dynamic precipitates and residual dislocations,rather than the widely-considered age-hardening in those heavy RE containing Mg alloys.This work provides an important reference for the development of high-performance extruded Mg alloys with low RE solutes.
基金supported by International Partnership Program of the Chinese Academy of Sciences(Grant No.310GJH2024010GC)National Natural Science Foundation of China(Grant No.52005479)the China Building Materials Federation(Grant No.2023JBGS0401)。
文摘The utilization of lunar regolith for construction on the lunar surface presents a critical challenge in-situ resource utilization.This study proposes a lunar regolith manufacturing method that uses a high-performance resin binder characterized by a high regolith content and strong forming capabilities.A combined resin material with both thermosetting and photosetting properties was developed and mixed with lunar regolith to create a slurry.This slurry can be directly molded or additively extruded into green bodies with specific structures.These green bodies can self-cure under the high temperatures and ultraviolet radiation experienced during the lunar day,reducing energy consumption and fulfilling the requirements of lunar construction.The material-forming processes and effects of various additive types and concentrations,regolith mass ratios,and processing parameters on the properties of the slurry and the formed specimens were thoroughly investigated.The mechanical performance and microstructure of the fabricated samples were analyzed.The lunar regolith mass ratio reached 90 wt%(approximately 79 vol%),with the highest compressive strengths exceeding 60 MPa for cast specimens and 30 MPa for printed samples.This technology shows significant potential for enabling in-situ lunar regolith-based construction in future lunar missions.
基金the financial support from the National Natural Science Foundation of China(No.12164004)the Jiangxi Provincial Natural Science Foundation(Nos.20242BAB25210,20232BCJ25067,20232BAB214004 and 20224BAB204029)+2 种基金the Foundation of Education Department of Jiangxi Provincial(Nos.GJJ2201247 and GJJ211436)the Young and Middle-aged Teachers Education Scientific Research Project of Fujian Province(No.JAT231008)supported by Sinoma Institute of Materials Research(Guang Zhou)Co.,Ltd(SIMR).
文摘Mg-1.2Y-1.2Ni(at.%)alloy was extruded at 400℃with an extrusion ratio of 16:1 and different rates from 1 to 6 mm/s.The effect of extrusion rate on microstructure and mechanical properties of the Mg-1.2Y-1.2Ni alloy was systematically investigated.With the increase of extrusion rate,the average recrystallized grain size of Mg-1.2Y-1.2Ni alloy and mean particle diameter of Mg2Ni phase were increased,while the density of geometrically necessary dislocation and the intensity of the basal texture were decreased.When extrusion rate increases from 1 to 6 mm/s,the tensile yield strength(TYS)of asextruded Mg-1.2Y-1.2Ni alloy decreases from 501 to 281 MPa,while the elongation to failure increases from 1.5%to 6.2%.The Mg-1.2Y-1.2Ni alloy extruded at 3 mm/s obtained TYS of 421 MPa,the ultimate tensile strength(UTS)of 440 MPa and elongation to failure of 2.6%,respectively,exhibiting comprehensive mechanical properties with relatively good plasticity and ultrahigh strength.The ultrahigh TYS of 501 and 421 MPa was mainly due to the strengthening from ultrafine recrystallized grains,high volume fraction long period stacking ordered(LPSO)phases and high density dislocations.
基金supported by the National Natural Science Foundation of China(No.51904036)the Hunan Provincial Key Research and Development Program,China(No.2023GK2049)+2 种基金Changsha Municipal Natural Science Foundation,China(Nos.kq2402016,kq2402014)the Postgraduate Scientific Research Innovation Project of Hunan Province,China(No.CX20240772)the Sichuan Science and Technology Program,China(No.2024NSFSC0151)。
文摘The microstructure and mechanical properties of Mg−4.5Al−2.5Zn−0.3Mn−0.2Ca(wt.%,designated as AZ42)alloys in extruded(at extrusion ratios of 28,20 and 11.5)and peak-aged states were investigated,by using optical microscopy,scanning electron microscopy,energy dispersive spectrometry and electron backscatter diffraction.The results show that extrusion produces a typical basal fiber texture and streamlines of second phases.All samples exhibit the lowest Schmid factor of basal slip(SFb)and the superior tensile yield strength(TYS)along extrusion direction(ED).The sample with extrusion ratio of 20 exhibits the largest average grain size,but the smallest SFb which compensates for the disadvantage of grain coarsening and maintains the strength.After being peak-aged at 175℃for 48 h,the sample with the extrusion ratio of 20 shows the optimal TYS along all the directions,compared to the other samples.This hopes to provide useful information for optimizing the deformation parameters of the AZ42 alloys.
文摘In the current study the wear behavior of the ZK60/SiC composites reinforced by particles and whiskers in both as-cast and extruded conditions was examined.Furthermore,the wear behavior of the extruded samples along the extrusion direction and perpendicular to the extrusion direction was studied.The wear tests were performed at temperatures of 100,200,and 300℃under loads of 10,20,and 30 N.The results showed that the whisker-reinforced sample(5.8×10^(–4)g/[N.m])had higher wear resistance than the particle-reinforced sample(1.3×10^(–3)g/[N.m]).The lowest wear rate was observed for the extruded sample in the extrusion direction(3.53×10^(–4)g/[N.m]).It was also found that the wear rate increased by∼20%with increasing temperature,but in the ZK60/SiC_(w)sample,dynamic precipitation increased the wear resistance.The coefficient of friction was also found to increase with rising temperature,showing an increase of approximately 12.5%at a 10 N load and 20%at a 30 N load.Examination of the worn surfaces by scanning electron microscopy showed that the as-cast ZK60 alloy at 100℃had the oxidative-abrasive as the dominant mechanism.It was found that by extruding the sample,the strength of the sample increased and the mechanism changed to adhesive wear.In the ZK60/SiC_(p)composite,the viscoplastic wear mechanism was dominant.Although in the extruded sample the dominant mechanism changed to plastic deformation.As temperature increases,the viscoplastic wear mechanism became dominant again.In the as-cast ZK60/SiC_(w)composite,the abrasive wear mechanism changed to delamination with increasing temperature.By extruding the sample,the dominant mechanism changed to adhesive wear.Finally,dynamic precipitation induced by temperature caused an increase in the wear resistance.
基金supported by the National Key Research and Development Program of China(No.2021YFB3701100)the Applied Basic Research Program Project of Liaoning Province,China(No.2023020253-JH2/1016)the Key Research and Development Plan of Shanxi Province,China(No.202102050201005).
文摘The effect of extrusion temperature on the dynamic recrystallization behavior and mechanical properties of the flame-retardant Mg−6Al−3Ca−1Zn−1Sn−Mn(wt.%)alloy was investigated.The observed dynamic recrystallization mechanisms in the alloy include continuous dynamic recrystallization(CDRX)and particle simulated nucleation(PSN)during hot extrusion.A significant increase in yield strength,from 218 to 358 MPa,representing a 140 MPa increase,is achieved by decreasing the extrusion temperature.The strengthening mechanisms were analyzed quantitatively,with the enhanced strength primarily attributed to grain boundary and dislocation strengthening.The plasticity mechanism was analyzed qualitatively,and the increase in the volume fraction of unDRXed grains caused by the decrease in extrusion temperature leads to an increase in the number of{1012}tensile twins during the tensile deformation,resulting in a reduction in plasticity.
